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Speed Monitoring and Fault Detection in Bearings Using an Embedded Piezoelectric Transducer Under Speed Varying Condition 基于嵌入式压电传感器的轴承变速监测与故障检测
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-04-15 DOI: 10.1139/tcsme-2022-0175
Ali Safian, Xihui Liang
For more than three decades, vibration monitoring by accelerometers has been a common technique in the health monitoring of bearings and rotating machines. These sensors are typically mounted on the housing of the system to collect the vibration data. However, the susceptibility of accelerometers to surrounding noise and vibration has attracted more attention toward embedded sensors in bearings. Also, the current trend toward intelligent manufacturing and IoT requires mechanical components with integrated sensors to monitor their health status. In this research, a previously developed piezoelectric transducer embedded in a bearing housing is further investigated for condition monitoring of bearings. By using this transducer, the rotational speed of the bearing in the variable speed condition is measured. The results show a great correlation between the estimated speed compared with an encoder. Moreover, the performance of the transducer in local fault detection in the speed-varying condition is investigated. According to the results, it can be concluded that this low-cost and self-sensing transducer can be successfully used for condition monitoring and speed measurement in bearings.
三十多年来,加速度计振动监测一直是轴承和旋转机械健康监测中的一项常见技术。这些传感器通常安装在系统的外壳上以收集振动数据。然而,加速度计对周围噪声和振动的敏感性引起了轴承中嵌入式传感器的更多关注。此外,当前智能制造和物联网的趋势需要具有集成传感器的机械部件来监测其健康状况。在这项研究中,进一步研究了一种嵌入轴承壳中的压电换能器,用于轴承的状态监测。通过使用该传感器,可以测量轴承在变速条件下的转速。结果表明,与编码器相比,估计的速度之间存在很大的相关性。此外,还研究了变频器在变速条件下的局部故障检测性能。结果表明,这种低成本的自感测传感器可以成功地用于轴承的状态监测和转速测量。
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引用次数: 1
CFD modeling of Vertical Axis Wind Turbine Wake Interaction 垂直轴风力机尾迹相互作用CFD建模
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-04-14 DOI: 10.1139/tcsme-2022-0149
B. Belabes, M. Paraschivoiu
Since wind turbines placed in wind farms need to minimize their footprint on the ground, the effects of the wake must be considered. Placement optimization, turbine spacing, and direction of rotation are known to affect the performance of vertical-axis wind turbines (VAWTs). However, rigorous numerical modeling methodologies that investigate the influence of these characteristics are lacking, especially in the case of large wind turbines. The goal of this study is to analyze turbine configurations that might enhance the power production of VAWT farms using 2-Dimensional CFD models based on the Star CCM+ package. The novelty of this work is to analyze wind farm configurations for very large turbines. This is important because large turbines are much more performant than small turbines and have a high value of the power coefficient. Results show that CFD simulations capture adequately the performance of wind turbines in farms with multiple VAWTs. In general, if a second rotor is spaced more than 10 turbine diameters downstream of the first rotor, the effect of the wake is less significant. Furthermore, a specific farm configuration with 5 VAWTs is investigated and shows a 20% increase in power output compared to the same number of turbines operating in isolation.
由于放置在风电场中的风力涡轮机需要将其在地面上的足迹最小化,因此必须考虑尾流的影响。放置优化、涡轮机间距和旋转方向是影响垂直轴风力涡轮机性能的重要因素。然而,研究这些特性的影响的严格的数值模拟方法缺乏,特别是在大型风力涡轮机的情况下。本研究的目的是利用基于Star CCM+软件包的二维CFD模型,分析可能提高VAWT农场发电量的涡轮机配置。这项工作的新颖之处在于分析大型涡轮机的风电场配置。这一点很重要,因为大型涡轮机的性能比小型涡轮机高得多,而且功率系数也高。结果表明,CFD模拟充分捕捉了具有多个vawt的风力涡轮机的性能。一般来说,如果第二个转子在第一个转子下游的距离超过10个涡轮直径,尾迹的影响就不那么显著。此外,研究人员还对具有5个vawt的特定电场配置进行了研究,结果显示,与隔离运行的相同数量的涡轮机相比,输出功率增加了20%。
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引用次数: 1
Solutions of One-Dimensional Inverse Heat Conduction Problems: A Review 一维热传导反问题的求解方法综述
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-26 DOI: 10.1139/tcsme-2022-0157
Apoorva Roy, S. K. Dhiman
Estimations using the inverse conduction approach to predict temperature and heat flux at the exposed surface leads to indirect measurement away from the exposed surface within the solid. The approach is extremely useful when access to direct measurements is not possible due to various working conditions, thereby provides estimates without disturbing the flow under the real flow condition over the surface. The approach is useful not only for the heat transfer applications but also for numerous engineering applications including fluid mechanics and furnace applications. The approach requires the time history of effective parameters to be known at the strategic locations away from the exposed surface. In the present paper a review of sequential development of various inverse heat conduction methods have been presented to get solutions in different geometries.
使用逆传导方法预测暴露表面的温度和热通量的估计导致了远离固体内暴露表面的间接测量。当由于各种工作条件而无法进行直接测量时,该方法非常有用,从而在不干扰地表真实流动条件下的流动的情况下提供估计。该方法不仅适用于传热应用,而且适用于包括流体力学和熔炉应用在内的许多工程应用。该方法要求在远离暴露表面的战略位置已知有效参数的时间历史。本文综述了各种逆热传导方法的相继发展,以获得不同几何形状的解。
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引用次数: 3
A Visual SLAM Algorithm based on Fuzzy Clustering for Removing Dynamic Features 基于模糊聚类的视觉SLAM动态特征去除算法
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-24 DOI: 10.1139/tcsme-2022-0090
Qinghui Zhou, Chenlong Zhang, Yuping He, Jie Huang
Most visual simultaneous localization and mapping (SLAM) algorithms assume that no or only few moving objects occur in application environments. This assumption makes the algorithms vulnerable to the interference of moving objects in dynamic environments. To address the problem, a new visual SLAM method, which could eliminate dynamic features without any prior information, was proposed. By measuring the position of each feature point and its motion vector difference between image sequences, a two-stage clustering was performed on the feature points in the field of view. This method removed the features detected on moving objects, and used a static initialization technique to eliminate the dependence of SLAM on prior information. The proposed method intended to improve OV2SLAM (A Fully Online and Versatile Visual SLAM for Real-Time Applications) algorithm, and the experimental verification was carried out. Our results show that while maintaining the real-time performance of the original OV2SLAM algorithm, the positioning accuracy and robustness of the proposed method is improved in a dynamic environment.
大多数视觉同时定位和映射(SLAM)算法都假设在应用程序环境中没有或只有很少的移动对象。这种假设使得算法容易受到动态环境中移动对象的干扰。为了解决这个问题,提出了一种新的视觉SLAM方法,该方法可以在没有任何先验信息的情况下消除动态特征。通过测量每个特征点的位置及其在图像序列之间的运动矢量差,对视场中的特征点进行两阶段聚类。该方法去除了在运动物体上检测到的特征,并使用静态初始化技术来消除SLAM对先验信息的依赖性。该方法旨在改进OV2SLAM(一种用于实时应用的全在线通用视觉SLAM)算法,并进行了实验验证。我们的结果表明,在保持原始OV2SLAM算法的实时性能的同时,该方法在动态环境中的定位精度和鲁棒性得到了提高。
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引用次数: 0
Adaptive group-wise modeling of thermally induced errors of a turning center 车削中心热致误差的自适应成组建模
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-24 DOI: 10.1139/tcsme-2022-0116
Haitao Zhao, Yongbo Tang, Shuixiang Zhang
Traditional multivariate regression analysis-based thermal error models use only one polynomial of several temperature variables to predict thermal errors, which will produce lower local prediction accuracy for a longer machining process with sudden changes of machining parameters, and hence the group-wise modeling method is proposed in this paper. Resorting to hard break points and soft break points, the grouping work is completed in two steps: hard grouping and soft grouping. The positions of hard break points are optimized using the genetic algorithm toolbox in Matlab software to realize adaptive grouping. The mechanism for updating the thermal error model coefficients vectors for different soft groups is developed. The modeling test is carried out on a turning center for which the positions of thermal key points are optimized. The prediction results for radial and axial thermal errors show that four hard break points can basically meet the requirements at the di value of 80%, so the group-wise modeling method is helpful to advance the prediction accuracy of thermal errors.
传统的基于多元回归分析的热误差模型只使用几个温度变量的一个多项式来预测热误差,对于加工参数突然变化的较长加工过程,这会产生较低的局部预测精度,因此本文提出了成组建模方法。根据硬断点和软断点,分组工作分为硬分组和软分组两个步骤。利用Matlab软件中的遗传算法工具箱对硬断点的位置进行优化,实现自适应分组。开发了用于更新不同软组的热误差模型系数向量的机制。对车削中心进行了热关键点位置优化建模试验。径向和轴向热误差的预测结果表明,在di值为80%时,四个硬断点基本能满足要求,因此分组建模方法有助于提高热误差的预报精度。
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引用次数: 0
Research on gear fault diagnosis method based on SSA–VME–MOMEDA 基于SSA-VME-MOMEDA的齿轮故障诊断方法研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-14 DOI: 10.1139/tcsme-2022-0093
Yangshou Xiong, Zhixian Yan, K. Huang, Huan Chen
As a common mechanical part, gear is easy to be damaged because of its complex working environment, which can impact the running of the whole transmission device. Thus, it is very important to evaluate the health of gears in time. A gear fault diagnosis method based on multipoint optimal minimum entropy deconvolution adjusted (MOMEDA) and variational modal extraction (VME) is proposed to solve the problem that the periodic fault features of gears are difficult to be completely extracted from signals. Meanwhile, sparrow search algorithm (SSA) is introduced to optimize the initial parameters of VME and MOMEDA. First, SSA serves to hunt for the best α of VME, VME serves to obtain the signal near the gear fault frequency, and then SSA serves to hunt for the best L and T values of MOMEDA, and MOMEDA serves to strengthen the gear impact features. Finally, the gear impact features are extracted by envelope spectrum. Simulation and experiment show that this method can extract gear fault components from noise effectively with good results.
齿轮作为常见的机械部件,由于其工作环境复杂,容易损坏,影响整个传动装置的运行。因此,及时评估齿轮的健康状况是非常重要的。针对齿轮周期性故障特征难以完全从信号中提取的问题,提出了一种基于多点最优最小熵反褶积调整(MOMEDA)和变分模态提取(VME)的齿轮故障诊断方法。同时,引入麻雀搜索算法(SSA)对VME和MOMEDA的初始参数进行优化。首先,SSA用于寻找VME的最佳α值,VME用于获取齿轮故障频率附近的信号,然后SSA用于寻找MOMEDA的最佳L和T值,MOMEDA用于增强齿轮的冲击特征。最后,利用包络谱提取齿轮冲击特征。仿真和实验表明,该方法能有效地从噪声中提取齿轮故障分量,效果良好。
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引用次数: 0
THE EFFECT OF PIERCING AND DRILLING PROCESSES ON BURR FORMATION AND DELAMINATION OF AGED CARBON AND ARAMID FIBER REINFORCED POLYMER COMPOSITES 穿孔和钻孔工艺对老化碳纤维和芳纶增强聚合物复合材料毛刺形成和分层的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-08 DOI: 10.1139/tcsme-2022-0150
K. E. Engin, A. Kaya, Mahmut Tandogan
There are two major problems with Fiber Reinforced Polymer (FRP) composites during their machining that need to be addressed. The first concern is the delamination and formation of burrs at machined edges, and the second is the effects of aging leading to mechanical deterioration. In this study, Carbon Fiber Reinforced Polymer (CFRP) and Aramid Fiber Reinforced Polymer (AFRP) composites are manufactured by vacuum infusion method and aged for two years under natural environmental conditions. Piercing with three different clearances (1%, 5% and 10% of sheet thickness) and speed of 4m.s-1 are performed. Additionally, conventional drilling is carried out with a feed rate of 0.2 m/min, respectively. The highest delamination factor difference between piercing and drilling processes were calculated as 7.3% and 13.9% for CFRP and AFRP, respectively. The highest burr amounts for AFRP and CFRP composites are obtained as 91.5% and 39% at 10% clearance for piercing process whereas 123% and 32.1% for drilling process, respectively. Compared to drilling, piercing generates less burr formation except for CFRP composites in case of 10% clearance and more precise hole production. It is understood that piercing results significantly improves when smaller clearances up to 5% of the sheet thickness are utilized.
纤维增强聚合物(FRP)复合材料在加工过程中有两个主要问题需要解决。第一个问题是机械加工边缘的分层和毛刺形成,第二个问题是导致机械退化的老化影响。在本研究中,采用真空灌注法制造了碳纤维增强聚合物(CFRP)和芳纶纤维加强聚合物(AFRP)复合材料,并在自然环境条件下老化两年。采用三种不同间隙(板材厚度的1%、5%和10%)和4m.s-1的速度进行穿孔。此外,常规钻孔分别以0.2m/min的进给速率进行。CFRP和AFRP的穿孔和钻孔过程之间的最高分层因子差异分别为7.3%和13.9%。AFRP和CFRP复合材料的最高毛刺量分别为91.5%和39%,在穿孔过程中为10%的间隙,而在钻孔过程中为123%和32.1%。与钻孔相比,在间隙为10%的情况下,除了CFRP复合材料外,穿孔产生的毛刺更少,并且产生的孔更精确。可以理解,当使用高达片材厚度5%的较小间隙时,穿孔结果显著改善。
{"title":"THE EFFECT OF PIERCING AND DRILLING PROCESSES ON BURR FORMATION AND DELAMINATION OF AGED CARBON AND ARAMID FIBER REINFORCED POLYMER COMPOSITES","authors":"K. E. Engin, A. Kaya, Mahmut Tandogan","doi":"10.1139/tcsme-2022-0150","DOIUrl":"https://doi.org/10.1139/tcsme-2022-0150","url":null,"abstract":"There are two major problems with Fiber Reinforced Polymer (FRP) composites during their machining that need to be addressed. The first concern is the delamination and formation of burrs at machined edges, and the second is the effects of aging leading to mechanical deterioration. In this study, Carbon Fiber Reinforced Polymer (CFRP) and Aramid Fiber Reinforced Polymer (AFRP) composites are manufactured by vacuum infusion method and aged for two years under natural environmental conditions. Piercing with three different clearances (1%, 5% and 10% of sheet thickness) and speed of 4m.s-1 are performed. Additionally, conventional drilling is carried out with a feed rate of 0.2 m/min, respectively. The highest delamination factor difference between piercing and drilling processes were calculated as 7.3% and 13.9% for CFRP and AFRP, respectively. The highest burr amounts for AFRP and CFRP composites are obtained as 91.5% and 39% at 10% clearance for piercing process whereas 123% and 32.1% for drilling process, respectively. Compared to drilling, piercing generates less burr formation except for CFRP composites in case of 10% clearance and more precise hole production. It is understood that piercing results significantly improves when smaller clearances up to 5% of the sheet thickness are utilized.","PeriodicalId":23285,"journal":{"name":"Transactions of The Canadian Society for Mechanical Engineering","volume":" ","pages":""},"PeriodicalIF":0.9,"publicationDate":"2023-02-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44910478","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Design, modeling and simulation of a novel transducer for vibration energy recovery system of speed bump 一种新型减速带振动能量回收系统换能器的设计、建模与仿真
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-01-21 DOI: 10.1139/tcsme-2022-0064
Yan Guo, Xuhui Liao, H. Meng, F. Dong, Shang-Kuo Yang
Based on the designed vibration energy recovery system of speed bump, the structure and principle of a novel transducer are introduced in this paper, which is an important part of the system. AMEsim simulation software was used to study the characteristics of the transducer, and the feasibility of the transducer design was verified through modeling and analysis of the dual-cylinder transducer. The coupling model of vehicle speed bump and transducer was analyzed, the dynamic differential equation was listed, and the decoupling operation was carried out. On the basis of the above, Matlab/Simulink was used to establish the model simulation, and the time-domain responses of displacement, velocity and acceleration of the vibration of the car body, wheel and transducer in the coupling model system were analyzed. The control variable method was used to further explore the time-domain response of vehicle acceleration in the coupling system only when the vehicle speed changes or the transducer damping changes. Finally, the vibration energy recovery system of the speed bump was built, and the preliminary test proved that the transducer can realize its function.
在设计减速带振动能量回收系统的基础上,介绍了一种新型换能器的结构和原理,该换能器是减速带系统的重要组成部分。利用AMEsim仿真软件研究了换能器的特性,并通过对双缸换能器的建模和分析,验证了换能器设计的可行性。分析了车辆减速带与传感器的耦合模型,列出了动态微分方程,并进行了解耦运算。在此基础上,利用Matlab/Simulink建立了模型仿真,分析了耦合模型系统中车体、车轮和换能器振动的位移、速度和加速度的时域响应。采用控制变量法进一步探讨了仅当车速变化或换能器阻尼变化时,耦合系统中车辆加速度的时域响应。最后,建立了减速带的振动能量回收系统,初步测试证明该传感器能够实现其功能。
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引用次数: 0
Energy Harvesting Optimization Using 2-dimensional Car Suspension System Actuated by a Sawtooth Speed Bump 锯齿形减速带驱动的二维汽车悬架系统能量收集优化
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-01-21 DOI: 10.1139/tcsme-2022-0137
M. Chiu, M. Karkoub, M. Her
In this work, an optimal suspension system is proposed to reduce the oscillations/vibrations of the car body and harvest some of the induced vibration energy. The usual shock absorbers are replaced with energy harvesters capable of not only absorbing vibrations for ride comfort, but also regenerate electrical energy for onboard use. To investigate the efficiency of the proposed harvesters, the input to the vehicle wheels is assumed to come from a sawtooth shaped speed bump or rumble speed strip. Also, given the coupling between the various degrees of freedom of the car (heave, pitch, etc.), a half-car model is adopted in the derivation of the equations of motion. To maximize the amount of energy harvested, the design parameters of the harvesters are obtained using the Simulated Annealing optimization technique with four objective functions. Many of the design parameters, including magnet size, coil turns, and coil layers, are adjusted during the optimization process. Constant and accelerated motions are considered in this study to maximize the Generated Electricity index (GE) and Ride Comfort Efficiency (RCE). The simulation results showed that the optimized harvesters were able to regenerate a significant amount of energy while maintaining an acceptable ride comfort level.
在这项工作中,提出了一种最优悬架系统,以减少车身的振荡/振动,并收集一些诱导振动能量。通常的减震器被能量收集器所取代,能量收集器不仅可以吸收振动以提高乘坐舒适性,还可以再生电能供车载使用。为了研究所提出的收割机的效率,假设车辆车轮的输入来自锯齿形减速带或隆隆声减速带。同时,考虑到汽车各自由度(升沉、俯仰等)之间的耦合,在推导运动方程时采用半汽车模型。为了最大限度地获取能量,利用具有四个目标函数的模拟退火优化技术获得了集热器的设计参数。许多设计参数,包括磁铁尺寸,线圈匝数和线圈层,在优化过程中进行调整。本研究考虑恒定和加速运动,以最大限度地提高发电指数(GE)和乘坐舒适效率(RCE)。仿真结果表明,优化后的收割机能够在保持可接受的乘坐舒适性的同时再生大量的能量。
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引用次数: 0
A comparative study of inverse dynamics in a spatial redundantly actuated parallel mechanism constrained by two point-contact higher kinematic pairs 两点接触高运动副约束下空间冗余驱动并联机构逆动力学的比较研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-22 DOI: 10.1139/tcsme-2022-0119
Chen Cheng, Xiaojing Yuan, Yanjie Chen
A life-sized spatial redundantly actuated parallel mechanism (RAPM) constrained by two point-contact higher kinematic pairs (HKPs) has been designed, inspired by the mastication of human beings. To facilitate its real-time control in practice, an accurate inverse dynamics model is built in this paper. Firstly, its constrained motions are described, thereafter three dynamics methods, i.e., Newton-Euler’s law, the Lagrangian equations and the principle of virtual work, respectively, are used to explore its rigid-body inverse dynamics. Symbolic results show that model structures based on these approaches are quite different. The model via Newton-Euler’s law well reflects the nature of the mechanism in terms of the constraint forces at HKPs, while those from the latter two methods do not contain them. Despite this, the actuating torques from these three models are identical. The comparisons between the dynamics models of the RAPM and its counterpart free of HKPs clarify that the constraints at HKPs greatly alter the model structures and numerical results, and the computational difficulties are considerably larger in the models of the RAPM.
受人类咀嚼的启发,设计了一种受两点接触高级运动副约束的真人大小空间冗余驱动并联机构。为了便于其在实际中的实时控制,本文建立了一个精确的逆动力学模型。首先对其受约束运动进行了描述,然后分别采用牛顿-欧拉定律、拉格朗日方程和虚功原理三种动力学方法对其刚体逆动力学进行了研究。符号结果表明,基于这些方法的模型结构有很大不同。通过牛顿-欧拉定律建立的模型很好地反映了HKP处约束力的机制性质,而后两种方法的模型不包含这些约束力。尽管如此,这三种型号的执行扭矩是相同的。RAPM的动力学模型与其无HKP的对应模型之间的比较表明,HKP处的约束极大地改变了模型结构和数值结果,并且RAPM模型中的计算难度要大得多。
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引用次数: 0
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Transactions of The Canadian Society for Mechanical Engineering
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