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Volume 2: 41st Computers and Information in Engineering Conference (CIE)最新文献

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Multisensory VR for Delivering Training Content to Machinery Operators 为机械操作员提供培训内容的多感官VR
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-69974
M. Bordegoni, M. Carulli, E. Spadoni
The issue of training operators in the use of machinery is topical in the industrial field and in many other contexts, such as university laboratories. Training is about learning how to use machinery properly and safely. Beyond the possibility of studying manuals to learn how to use a machine, operators typically learn through on-the-job training. Indeed, learning by doing is in general more effective, tasks done practically are remembered more easily, and the training is more motivating and less tiresome. On the other hand, this training method has several negative factors. In particular, safety may be a major issue in some training situations. An approach that may contribute overcoming negative factors is using Virtual Reality and digital simulations techniques for operators training. The research work presented in this paper concerns the development of a multisensory Virtual Reality environment for training operators to properly use machinery and Personal Protective Equipment (PPE). The context selected for the study is a university laboratory hosting manufacturing machinery. It has been developed an application that allows user to navigate the laboratory, to approach a machine and learn about how to operate it and also what PPE to use while operating. Specifically, the paper describes the design and implementation of the application.
培训操作人员使用机械的问题是工业领域和许多其他情况下(如大学实验室)的热门话题。培训是关于学习如何正确安全地使用机器。除了学习手册来学习如何使用机器的可能性之外,操作员通常通过在职培训来学习。的确,在实践中学习通常更有效,实际完成的任务更容易记住,训练更有动力,不那么令人厌倦。另一方面,这种训练方法有几个负面因素。特别是,在某些培训情况下,安全可能是一个主要问题。一种可能有助于克服负面因素的方法是使用虚拟现实和数字模拟技术进行操作员培训。本文提出的研究工作涉及多感官虚拟现实环境的开发,用于培训操作员正确使用机械和个人防护装备(PPE)。选择的研究背景是一个大学实验室托管制造机械。它已经开发了一个应用程序,允许用户浏览实验室,接近机器并了解如何操作它,以及操作时使用什么PPE。具体来说,本文描述了该应用程序的设计与实现。
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引用次数: 0
Using Unsupervised Learning for Regulating Deposition Speed During Robotic Wire Arc Additive Manufacturing 利用无监督学习调节机器人电弧增材制造过程中的沉积速度
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-71865
A. Kulkarni, P. Bhatt, Alec Kanyuck, Satyandra K. Gupta
Robotic Wire Arc Additive Manufacturing (WAAM) is the layer-by-layer deposition of molten metal to build a three-dimensional part. In this process, the fed metal wire is melted using an electric arc as a heat source. The process is sensitive to the arc conditions, such as arc length. While building WAAM parts, the metal beads overlap at corners causing material accumulation. Material accumulation is undesirable as it leads to uneven build height and process failures caused by arc length variation. This paper introduces a deposition speed regulation scheme to avoid the corner accumulation problem and build parts with uniform build height. The regulated speed has a complex relationship with the corner angle, bead geometry, and molten metal dynamics. So we need to train a model that can predict suitable speed regulations for corner angles encountered while building the part. We develop an unsupervised learning technique to characterize the uniformity of the bead profile of a WAAM built layer and check for anomalous bead profiles. We train a model using these results that can predict suitable speed regulation parameters for different corner angles. We test this model by building a WAAM part using our speed regulation scheme and validate if the built part has uniform build height and reduced corner defects.
机器人电弧增材制造(WAAM)是一种逐层沉积熔融金属来构建三维零件的技术。在这个过程中,用电弧作为热源熔化进给的金属丝。该工艺对电弧条件很敏感,如弧长。在制造WAAM零件时,金属珠在角落重叠导致材料堆积。材料堆积是不可取的,因为它会导致不均匀的建筑高度和电弧长度变化引起的工艺失败。本文介绍了一种沉积速度调节方案,以避免边角堆积问题,使零件的构建高度均匀。调节速度与转角、焊头几何形状和熔融金属动力学有着复杂的关系。因此,我们需要训练一个模型,该模型可以预测在构建零件时遇到的转角的合适速度调节。我们开发了一种无监督学习技术来表征WAAM构建层的头轮廓的均匀性并检查异常头轮廓。我们利用这些结果训练了一个模型,该模型可以预测不同转角下合适的调速参数。我们通过使用我们的速度调节方案构建WAAM部件来测试该模型,并验证构建的部件是否具有均匀的构建高度和减少的角落缺陷。
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引用次数: 0
In-Process Data Fusion for Process Monitoring and Control of Metal Additive Manufacturing 金属增材制造过程监测与控制的过程数据融合
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-71813
Zhuo Yang, Yan Lu, Simin Li, Jennifer Li, Yande Ndiaye, Hui Yang, S. Krishnamurty
To accelerate the adoption of Metal Additive Manufacturing (MAM) for production, an understanding of MAM process-structure-property (PSP) relationships is indispensable for quality control. A multitude of physical phenomena involved in MAM necessitates the use of multi-modal and in-process sensing techniques to model, monitor and control the process. The data generated from these sensors and process actuators are fused in various ways to advance our understanding of the process and to estimate both process status and part-in-progress states. This paper presents a hierarchical in-process data fusion framework for MAM, consisting of pointwise, trackwise, layerwise and partwise data analytics. Data fusion can be performed at raw data, feature, decision or mixed levels. The multi-scale data fusion framework is illustrated in detail using a laser powder bed fusion process for anomaly detection, material defect isolation, and part quality prediction. The multi-scale data fusion can be generally applied and integrated with real-time MAM process control, near-real-time layerwise repairing and buildwise decision making. The framework can be utilized by the AM research and standards community to rapidly develop and deploy interoperable tools and standards to analyze, process and exploit two or more different types of AM data. Common engineering standards for AM data fusion systems will dramatically improve the ability to detect, identify and locate part flaws, and then derive optimal policies for process control.
为了加速金属增材制造(MAM)在生产中的应用,对MAM工艺-结构-性能(PSP)关系的理解对于质量控制是必不可少的。MAM中涉及的众多物理现象需要使用多模态和过程中的传感技术来建模,监测和控制过程。从这些传感器和过程执行器产生的数据以各种方式融合在一起,以提高我们对过程的理解,并估计过程状态和在制品状态。提出了一种分层的MAM过程中数据融合框架,包括点分析、跟踪分析、分层分析和局部数据分析。数据融合可以在原始数据、特征、决策或混合级别执行。详细介绍了采用激光粉末床融合工艺进行异常检测、材料缺陷隔离和零件质量预测的多尺度数据融合框架。多尺度数据融合可广泛应用于实时MAM过程控制、近实时分层修复和建筑决策。AM研究和标准社区可以利用该框架快速开发和部署可互操作的工具和标准,以分析、处理和利用两种或多种不同类型的AM数据。增材制造数据融合系统的通用工程标准将极大地提高检测、识别和定位零件缺陷的能力,然后得出过程控制的最佳策略。
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引用次数: 6
In-Situ Observation Selection for Quality Management in Metal Additive Manufacturing 金属增材制造质量管理的现场观察选择
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-70035
Byeong-Min Roh, S. Kumara, Hui Yang, T. Simpson, P. Witherell, Yan Lu
Metal additive manufacturing (MAM) provides a larger design space with accompanying manufacturability than traditional manufacturing. Recently, much research has focused on simulating the MAM process with regards to part geometry, porosity, and microstructure properties. Despite continued advances, MAM processes have many variables that are not well understood with respect to their effect on the part quality. With the common use of in-situ sensors — such as CMOS cameras and infrared cameras — numerous, real-time datasets can be captured and analyzed for monitoring both the process and the part. However, currently, real-time data predominantly focuses on the build failure and process anomalies by capturing the printing defects (cracks/peel-off). A large amount of data — such as melt pool geometries and temperature gradients — are just beginning to be explored, along with their connections to final part quality. Towards investigating these connections, in this paper we propose models that capture numerous sensor capabilities and associate them with the corresponding, real-time, physical phenomena. These sensor models lay the foundation for a comprehensive, knowledge framework that forms the basis for quality monitoring and management of MAM process outcomes. Using our previously developed process ontology model [1–3], which describes the relationship between process variables and process outcomes, we can discover the relationship between the real-time, physical phenomena and the deviations in the targeted, build quality. For example, statistically significant sensor data that predicts deviations from targeted process qualities can be detected and used to control the process parameters. Case studies that scope the physical phenomena and sensor data are provided for verifying the effectiveness and efficiency of the proposed qualification and certification models.
金属增材制造(MAM)提供了比传统制造更大的设计空间和可制造性。最近,许多研究都集中在模拟MAM过程中零件的几何形状、孔隙率和微观结构特性。尽管不断取得进展,MAM工艺有许多变量,它们对零件质量的影响尚未得到很好的理解。通常使用原位传感器,如CMOS摄像机和红外摄像机,可以捕获和分析大量实时数据集,以监测过程和部件。然而,目前,实时数据主要通过捕获打印缺陷(裂缝/脱落)来关注构建失败和过程异常。大量的数据,如熔池几何形状和温度梯度,以及它们与最终零件质量的关系,才刚刚开始被探索。为了研究这些联系,在本文中,我们提出了捕获众多传感器功能并将其与相应的实时物理现象相关联的模型。这些传感器模型为形成质量监测和管理MAM过程结果的基础的全面知识框架奠定了基础。使用我们之前开发的过程本体模型[1-3],该模型描述了过程变量与过程结果之间的关系,我们可以发现实时物理现象与目标构建质量偏差之间的关系。例如,可以检测到具有统计意义的传感器数据,这些数据可以预测与目标工艺质量的偏差,并用于控制工艺参数。为验证所提议的鉴定和认证模型的有效性和效率,提供了范围物理现象和传感器数据的案例研究。
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引用次数: 6
Gestural Interfaces to Support the Sketching Activities of Designers 支持设计师绘制草图活动的手势界面
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-71233
Pierstefano Bellani, M. Carulli, G. Caruso
The several loops characterizing the design process used to slow down the development of new projects. Since the 70s, the design process has changed due to the new technologies and tools related to Computer-Aided Design software and Virtual Reality applications that make almost the whole process digital. However, the concept phase of the design process is still based on traditional approaches, while digital tools are poor exploited. In this phase, designers need tools that allow them to rapidly save and freeze their ideas, such as sketching on paper, which is not integrated in the digital-based process. The paper presents a new gestural interface to give designers more support by introducing an effective device for 3D modelling to improve and speed up the conceptual design process. We designed a set of gestures to allow people from different background to 3D model their ideas in a natural way. A testing session with 17 participants allowed us to verify if the proposed interaction was intuitive or not. At the end of the tests, all participants succeeded in the 3D modelling of a simple shape (a column) by only using air gestures in a relatively short amount of time exactly how they expected it to be built, confirming the proposed interaction.
减缓新项目开发的设计过程中的几个循环。自70年代以来,由于与计算机辅助设计软件和虚拟现实应用相关的新技术和工具,设计过程发生了变化,使几乎整个过程数字化。然而,设计过程的概念阶段仍然基于传统方法,而数字工具很少被利用。在这个阶段,设计师需要能够让他们快速保存和冻结想法的工具,比如在纸上画草图,这在基于数字的过程中是不集成的。本文提出了一种新的手势界面,通过引入一种有效的3D建模设备来改进和加快概念设计过程,从而为设计师提供更多的支持。我们设计了一套手势,让来自不同背景的人以一种自然的方式对他们的想法进行3D建模。一个有17个参与者的测试环节允许我们验证提议的交互是否直观。在测试结束时,所有参与者都成功地在相对较短的时间内使用空中手势完成了一个简单形状(圆柱)的3D建模,完全符合他们的预期,证实了所提议的互动。
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引用次数: 0
In-Situ Laser-Based Process Monitoring and In-Plane Surface Anomaly Identification for Additive Manufacturing Using Point Cloud and Machine Learning 基于点云和机器学习的增材制造原位激光过程监控及面内异常识别
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-69436
Jiaqi Lyu, Javid Akhavan Taheri Boroujeni, S. Manoochehri
Additive Manufacturing (AM) is a trending technology with great potential in manufacturing. In-situ process monitoring is a critical part of quality assurance for AM process. Anomalies need to be identified early to avoid further deterioration of the part quality. This paper presents an in-situ laser-based process monitoring and anomaly identification system to assure fabrication quality of Fused Filament Fabrication (FFF) machine. The proposed data processing and communication architecture of the monitoring system establishes the data transformation between workstation, FFF machine, and laser scanner control system. The data processing performs calibration, filtering, and segmentation for the point cloud of each layer acquired from a 3D laser scanner during the fabrication process. The point cloud dataset with in-plane surface depth information is converted into a 2D depth image. Each depth image is discretized into 100 equal regions of interest and then labeled accordingly. Using the image dataset, four Machine Learning (ML) classification models are trained and compared, namely Support Vector Machine (SVM), K-Nearest Neighbors (KNN), Convolutional Neural Network (CNN), and Hybrid Convolution AutoEncoder (HCAE). The HCAE classification model shows the best performance based on F-scores to effectively classify the in-plane anomalies into four categories, namely empty region, normal region, bulge region, and dent region.
增材制造(AM)是一种具有巨大潜力的新兴制造技术。现场过程监控是增材制造过程质量保证的重要组成部分。异常需要及早发现,以避免零件质量进一步恶化。为了保证熔丝加工(FFF)机的加工质量,提出了一种基于原位激光的过程监控和异常识别系统。所提出的监控系统的数据处理和通信架构建立了工作站、FFF机和激光扫描仪控制系统之间的数据转换。数据处理对三维激光扫描仪在制造过程中获取的每层点云进行校准、滤波和分割。将具有面内表面深度信息的点云数据集转换为二维深度图像。每个深度图像被离散成100个相等的感兴趣区域,然后相应地标记。利用图像数据集,训练和比较了四种机器学习(ML)分类模型,即支持向量机(SVM)、k近邻(KNN)、卷积神经网络(CNN)和混合卷积自动编码器(HCAE)。基于f分数的HCAE分类模型将面内异常有效地划分为空区、正常区、凸起区和凹痕区四类,表现最好。
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引用次数: 11
Design Human-Robot Collaborative Lifting Task Using Optimization 人机协同起重任务优化设计
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-71818
Asif Arefeen, Y. Xiang
In this paper, an optimization-based dynamic modeling method is used for human-robot lifting motion prediction. The three-dimensional (3D) human arm model has 13 degrees of freedom (DOFs) and the 3D robotic arm (Sawyer robotic arm) has 10 DOFs. The human arm and robotic arm are built in Denavit-Hartenberg (DH) representation. In addition, the 3D box is modeled as a floating-base rigid body with 6 global DOFs. The interactions between human arm and box, and robot and box are modeled as a set of grasping forces which are treated as unknowns (design variables) in the optimization formulation. The inverse dynamic optimization is used to simulate the lifting motion where the summation of joint torque squares of human arm is minimized subjected to physical and task constraints. The design variables are control points of cubic B-splines of joint angle profiles of the human arm, robotic arm, and box, and the box grasping forces at each time point. A numerical example is simulated for huma-robot lifting with a 10 Kg box. The human and robotic arms’ joint angle, joint torque, and grasping force profiles are reported. These optimal outputs can be used as references to control the human-robot collaborative lifting task.
本文采用基于优化的动态建模方法进行人机升降运动预测。三维(3D)人体手臂模型具有13个自由度(DOFs),三维机械臂(Sawyer机械臂)具有10个自由度。人的手臂和机械手臂是在Denavit-Hartenberg (DH)表示。此外,将三维箱体建模为具有6个全局自由度的浮基刚体。将人的手臂与箱体、机器人与箱体之间的相互作用建模为一组抓取力,在优化公式中将其作为未知量(设计变量)处理。采用逆动力学优化方法模拟了在物理条件和任务约束下,人体手臂关节力矩平方和最小的升降运动。设计变量为人臂、机械臂和箱体关节角轮廓的三次b样条控制点以及各时间点的箱体抓握力。以人-机器人搬运一个10 Kg的箱子为例进行了数值模拟。报道了人臂和机械臂的关节角、关节力矩和抓握力分布。这些最优输出可作为控制人机协同起重任务的参考。
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引用次数: 4
Learning From Insects to Increase Multi-Agent System Resilience: Functional Decomposition and Transfer to Support Biologically Inspired Design 向昆虫学习增加多主体系统弹性:功能分解和转移以支持生物启发设计
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-67788
Isabella V. Hernandez, B. C. Watson, M. Weissburg, B. Bras
Resilience is an emergent property of complex systems that describes the ability to detect, respond, and recover from adversity. Much of the modern world consists of multiple, interacting, and independent agents (i.e. Multi-Agent Systems). However, the process of improving Multi-Agent System resilience is not well understood. We seek to address this gap by applying Biologically Inspired Design to increase complex system resilience. Eusocial insect colonies are an ideal case study for system resilience. Although individual insects have low computing power, the colonies collectively perform complex tasks and demonstrate resilience. Therefore, analyzing key elements of eusocial insect colonies may offer insight on how to increase Multi-Agent System resilience. Before the strategies used in eusocial insects can be adapted for Multi-Agent Systems, however, the existing research must be identified and transferred from the biological sciences to the engineering field. These transfers often hinder or limit biologically inspired design. This paper translates the biological investigation of individual insects and colony network behavior into strategies that can be tested to increase Multi-Agent System resilience. These strategies are formulated to be applied to Agent-Based Modeling. Agent-Based Modeling has been applied to many Multi-Agent Systems including epidemiology, traffic management, and marketing. This provides a key step in the design-by-analogy process: Identifying and decoding analogies from their original context. The design principles proposed in this work provide a foundation for future testing and eventual implementation into Multi-Agent Systems.
弹性是复杂系统的一种紧急属性,描述了从逆境中发现、响应和恢复的能力。现代世界的大部分由多个相互作用的独立代理(即多代理系统)组成。然而,提高多智能体系统弹性的过程并没有得到很好的理解。我们试图通过应用生物学启发设计来增加复杂系统的弹性来解决这一差距。群居昆虫群落是研究系统弹性的理想案例。虽然单个昆虫的计算能力较低,但它们的群体可以共同完成复杂的任务,并表现出弹性。因此,分析群居昆虫群体的关键因素可能为如何提高多智能体系统的弹性提供见解。然而,在将用于社会性昆虫的策略适用于多智能体系统之前,必须确定现有的研究并将其从生物科学领域转移到工程领域。这些转移通常会阻碍或限制生物学启发的设计。本文将个体昆虫和群体网络行为的生物学研究转化为可以测试的策略,以增加多智能体系统的弹性。这些策略是为应用于基于agent的建模而制定的。基于agent的建模已经应用于许多多agent系统,包括流行病学、交通管理和市场营销。这在类比设计过程中提供了一个关键步骤:从其原始上下文中识别和解码类比。在这项工作中提出的设计原则为未来的测试和最终实现多智能体系统提供了基础。
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引用次数: 1
Research on Multi-Dimensional Information Service Oriented to Innovative Process Planning 面向创新工艺规划的多维信息服务研究
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-71137
Jun Li, Xin Guo, Wu Zhao
The importance of process planning in manufacturing systems has been widely recognized. Process planning is a complex process with abundant information, intensive knowledge and miscellaneous experience, which leads to many challenges in its innovation. Innovation has been supported by innovative methods and information integration. However, the existing research on innovative design theory and information integration only focused on product design but rarely process planning. Therefore, it is urgent to study how to systematically use multi-dimensional information to influence process planning and realize innovative process design. An model for innovative process planning was proposed. And the general strategy of process innovation design was established. The process knowledge management and application methods were put forward, and the knowledge service system for innovative process was established. In order to support process innovation in practice, the framework of innovative process design service platform was established. Finally, a case is taken to illustrate the feasibility of the proposed method. The result shows that the proposed method can guide the designers to produce innovative process plans rapidly to solve the shortcomings of traditional process plans.
工艺规划在制造系统中的重要性已得到广泛认识。工艺规划是一个信息丰富、知识密集、经验繁杂的复杂过程,其创新面临诸多挑战。创新以创新方式和信息集成为支撑。然而,现有的创新设计理论和信息集成的研究主要集中在产品设计上,很少涉及到工艺规划。因此,如何系统地利用多维信息影响工艺规划,实现工艺创新设计,是迫切需要研究的问题。提出了一种创新工艺规划模型。建立了工艺创新设计的总体策略。提出了工艺知识管理及应用方法,建立了面向创新工艺的知识服务体系。为了在实践中支持工艺创新,建立了创新工艺设计服务平台框架。最后,通过一个算例说明了所提方法的可行性。结果表明,该方法可以指导设计人员快速制定创新工艺方案,解决传统工艺方案的不足。
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引用次数: 3
The Bus Factor in Conceptual System Design: Protecting a Design Process Against Major Regional and World Events 概念系统设计中的总线因素:保护设计过程不受重大区域和世界事件的影响
Pub Date : 2021-08-17 DOI: 10.1115/detc2021-70476
Douglas L. Van Bossuyt, R. Arlitt
We introduce a method to help protect against and mitigate possible consequences of major regional and global events that can disrupt a system design and manufacturing process. The method is intended to be used during the conceptual phase of system design when functional models have been developed and component solutions are being chosen. Disruptive events such as plane crashes killing many engineers from one company traveling together, disease outbreaks killing or temporarily disabling many people associated with one industrial sector who travel to the same conference regularly, geopolitical events that impose tariffs or complete cessation of trade with a country that supplies a critical component, and many other similar physical and virtual events can significantly delay or disrupt a system design process. By comparing alternative embodiment, component, and low-level functional solutions, solutions can be identified that better pass the bus factor where no one disruptive event will cause a major delay or disruption to a system design and manufacturing process. We present a simplified case study of a renewable energy generation and storage system intended for residential use to demonstrate the method. While some challenges to immediate adoption by practitioners exist, we believe the method has the potential to significantly improve system design processes so that systems are designed, manufactured, and delivered on schedule and on budget from the perspective of significant disruptive events to design and manufacturing.
我们介绍了一种方法,以帮助防止和减轻可能破坏系统设计和制造过程的主要区域和全球事件的可能后果。该方法的目的是在系统设计的概念阶段,当功能模型已经开发和组件解决方案正在选择。破坏性事件,如飞机失事导致同一家公司的许多工程师丧生,疾病爆发导致与一个工业部门有关的许多人死亡或暂时致残,这些人定期前往同一次会议,地缘政治事件征收关税或完全停止与供应关键部件的国家的贸易,以及许多其他类似的物理和虚拟事件,都可能严重延迟或破坏系统设计过程。通过比较可选的实施例、组件和低级功能解决方案,可以确定更好地通过总线因素的解决方案,其中没有一个破坏性事件会导致系统设计和制造过程的主要延迟或中断。我们提出了一个简化的可再生能源发电和存储系统的案例研究,用于住宅使用来演示该方法。虽然从业者立即采用的一些挑战存在,但我们相信该方法具有显著改进系统设计过程的潜力,以便从设计和制造的重大破坏性事件的角度来看,系统是按计划和按预算设计、制造和交付的。
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引用次数: 0
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