Bihuan Zong, W. Zhuge, Qi Ying, Haoxiang Chen, Yangjun Zhang
Proton Exchange Membrane Fuel Cell (PEMFC) is a very attractive power source to meet high efficiency and low emission. For mobility applications, PEMFC needs to have a larger power density and it can be achieved with an air compressor to intake more air for chemical reaction. Different from a turbocharger, the compressor for PEMFC is not driven by a turbine, but by an electric motor as well. Due the limitation of motor speed and compact system size, the air compressor must be in small size and operate with low rotational speed. In compressor aerodynamic study, low specific speed and small size is believed to have large loss and it needs to be further investigated and improved. In this paper, a centrifugal compressor combined with an air bearing is specially developed, with rotational speed as 120k RPM and pressure ratio as 3.5. The compressor impeller, diffuser and volute are designed by mean-line method followed by 3D detailed design. Computational fluid dynamics method is employed to predict compressor performance as well as analyze compressor internal flow field and loss mechanism. Simulation results indicate that major losses including leakage flow loss in impeller and loss in diffuser. As a result, corresponding optimization design method is proposed, the total-to-total aerodynamic efficiency of the redesigned compressor has increased 5% at design point.
{"title":"Design and Investigation on a Centrifugal Compressor for PEM Fuel Cell System","authors":"Bihuan Zong, W. Zhuge, Qi Ying, Haoxiang Chen, Yangjun Zhang","doi":"10.1115/fedsm2021-65274","DOIUrl":"https://doi.org/10.1115/fedsm2021-65274","url":null,"abstract":"\u0000 Proton Exchange Membrane Fuel Cell (PEMFC) is a very attractive power source to meet high efficiency and low emission. For mobility applications, PEMFC needs to have a larger power density and it can be achieved with an air compressor to intake more air for chemical reaction. Different from a turbocharger, the compressor for PEMFC is not driven by a turbine, but by an electric motor as well. Due the limitation of motor speed and compact system size, the air compressor must be in small size and operate with low rotational speed. In compressor aerodynamic study, low specific speed and small size is believed to have large loss and it needs to be further investigated and improved. In this paper, a centrifugal compressor combined with an air bearing is specially developed, with rotational speed as 120k RPM and pressure ratio as 3.5. The compressor impeller, diffuser and volute are designed by mean-line method followed by 3D detailed design. Computational fluid dynamics method is employed to predict compressor performance as well as analyze compressor internal flow field and loss mechanism. Simulation results indicate that major losses including leakage flow loss in impeller and loss in diffuser. As a result, corresponding optimization design method is proposed, the total-to-total aerodynamic efficiency of the redesigned compressor has increased 5% at design point.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89593796","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
L. Romagnuolo, A. Andreozzi, A. Senatore, E. Frosina, F. Fortunato, Vincenzo G. Mirante
Petrol vapor emissions are the main source of pollution for both standard and hybrid vehicles. They are mainly generated by gasoline evaporation from the fuel tank of both running and parked vehicles; it is mostly driven by fuel temperature variation due to daily temperature changes (if parked) and heat from engine (if running). To prevent its dispersion in the environment, the vapor generated in the fuel tank is usually stored in a carbon canister filter that must be periodically “purged” in order to prevent its saturation, by venting it to the intake manifold. Canister management, made by the Engine Control Unit (ECU), becomes even more critical for hybrid-electric vehicles because thermal engine is often off, thus purging cannot take place. A pressurized fuel tank is often used for hybrid applications, to further isolate vapor from environment, making the fuel system even more complex to model. System design optimization is usually based on experience and experimental correlations, which require time and cost. Thus, comes the need for a comprehensive predictive model useful for both vehicle components (fuel tank and carbon canister) and ECU software design. A 0D Matlab® model is proposed, which can predict vapor generation from an arbitrary tank in standard and arbitrary thermal cycles, with arbitrary tank capacity, geometry and construction and at different filling levels. It is based on a system of thermo-fluid-dynamic differential equations and semi-empirical correlations that is iteratively solved in time. Model calibration has been performed by using a small size test tank and validation has been completed on full size tanks for both standard and hybrid-electric applications. The main driving force for vapor generation has been shown to be the amount of empty volume on top of the tank; other significant effects come from tank volume, material, external surface as well as fuel properties. Ongoing work is to develop and integrate a carbon canister loading/purging model, with the aim to build a full model of the vapor system.
{"title":"0D Modeling of Fuel Tank for Vapor Generation","authors":"L. Romagnuolo, A. Andreozzi, A. Senatore, E. Frosina, F. Fortunato, Vincenzo G. Mirante","doi":"10.1115/fedsm2021-66670","DOIUrl":"https://doi.org/10.1115/fedsm2021-66670","url":null,"abstract":"\u0000 Petrol vapor emissions are the main source of pollution for both standard and hybrid vehicles. They are mainly generated by gasoline evaporation from the fuel tank of both running and parked vehicles; it is mostly driven by fuel temperature variation due to daily temperature changes (if parked) and heat from engine (if running). To prevent its dispersion in the environment, the vapor generated in the fuel tank is usually stored in a carbon canister filter that must be periodically “purged” in order to prevent its saturation, by venting it to the intake manifold. Canister management, made by the Engine Control Unit (ECU), becomes even more critical for hybrid-electric vehicles because thermal engine is often off, thus purging cannot take place. A pressurized fuel tank is often used for hybrid applications, to further isolate vapor from environment, making the fuel system even more complex to model. System design optimization is usually based on experience and experimental correlations, which require time and cost. Thus, comes the need for a comprehensive predictive model useful for both vehicle components (fuel tank and carbon canister) and ECU software design.\u0000 A 0D Matlab® model is proposed, which can predict vapor generation from an arbitrary tank in standard and arbitrary thermal cycles, with arbitrary tank capacity, geometry and construction and at different filling levels. It is based on a system of thermo-fluid-dynamic differential equations and semi-empirical correlations that is iteratively solved in time. Model calibration has been performed by using a small size test tank and validation has been completed on full size tanks for both standard and hybrid-electric applications. The main driving force for vapor generation has been shown to be the amount of empty volume on top of the tank; other significant effects come from tank volume, material, external surface as well as fuel properties. Ongoing work is to develop and integrate a carbon canister loading/purging model, with the aim to build a full model of the vapor system.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73506790","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In this paper a unified approach based on the momentum balance is presented, capable of predicting the pressure change of sudden contractions and sudden expansions. The use of empirically determined correction coefficients is not necessary. Therefore, the momentum balance is derived similarly for both applications but with different control volumes. The control volume takes into account the specific geometry of the hydraulic structure. With a properly chosen control volume, the unified approach requires coefficients that account for the velocity as well as pressure distributions on the boundaries of the control volume. These coefficients can be obtained by parameterizing the results of numerical simulations by simple analytical functions. The numerical model itself is validated by checking the simulated pressure change against calculated or measured pressure changes. It is found that the formulation of the momentum balance for the sudden expansion is more complex compared with the sudden contraction. The prediction of the pressure change of flows through sudden expansions can be improved by applying the momentum balance non-idealized. Most of the correction coefficients originate from an inappropriate application of Bernoulli’s energy conservation principle. Consequently, this leads to a gap between theory and experimental results. The proposed unified approach solely contains physical coefficients that are used to substitute integrals by averaged expressions.
{"title":"A Unified Theory for the Pressure Change of Sudden Expansions and Contractions Based on the Momentum Balance","authors":"S. Müller, A. Malcherek","doi":"10.1115/fedsm2021-65703","DOIUrl":"https://doi.org/10.1115/fedsm2021-65703","url":null,"abstract":"\u0000 In this paper a unified approach based on the momentum balance is presented, capable of predicting the pressure change of sudden contractions and sudden expansions. The use of empirically determined correction coefficients is not necessary. Therefore, the momentum balance is derived similarly for both applications but with different control volumes. The control volume takes into account the specific geometry of the hydraulic structure. With a properly chosen control volume, the unified approach requires coefficients that account for the velocity as well as pressure distributions on the boundaries of the control volume. These coefficients can be obtained by parameterizing the results of numerical simulations by simple analytical functions. The numerical model itself is validated by checking the simulated pressure change against calculated or measured pressure changes. It is found that the formulation of the momentum balance for the sudden expansion is more complex compared with the sudden contraction. The prediction of the pressure change of flows through sudden expansions can be improved by applying the momentum balance non-idealized. Most of the correction coefficients originate from an inappropriate application of Bernoulli’s energy conservation principle. Consequently, this leads to a gap between theory and experimental results. The proposed unified approach solely contains physical coefficients that are used to substitute integrals by averaged expressions.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79380165","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Tawei Chou, Qi Ying, Yuping Qian, W. Zhuge, Yangjun Zhang
Facing the growing traffic fleet in the cities nowadays, it is believed that three-dimensional urban transportation could be a solution and will be introduced in the near future. Vertical take-off and landing flying platforms powered by ducted fans will attract increasingly attention because it has advantages on high propulsion efficiency, low noise, and better safety. However, unlike traditional open-blade multi-rotor drones, ducted fan drones lack a systematic design approach that comprehensively considers the overall system performance and the power unit efficiency. Current design procedure leads to insufficient load capacity and low efficiency systems. This paper proposes an overall design method for a ducted fan-type vertical take-off and landing flight platform. The ducted fan and motor of the core power unit are designed and selected aiming at improving aerodynamic efficiency and structural utilization of the system. A heavy-load vertical take-off and landing Unmanned Aerial Vehicle (UAV) powered by ducted fans with a take-off weight of 450kg is designed based on this method. CFD simulation is utilized to calculate the performance of the designed Unmanned Aerial Vehicle, and finite element analysis is carried out to examine the overall strength safety. The final design results show that the overall design method plays a great role in the development of ducted fan UAV.
{"title":"Study on Overall Design of a Vertical Take-Off and Landing Unmanned Aerial Vehicle Powered by Electric Ducted Fans","authors":"Tawei Chou, Qi Ying, Yuping Qian, W. Zhuge, Yangjun Zhang","doi":"10.1115/fedsm2021-65556","DOIUrl":"https://doi.org/10.1115/fedsm2021-65556","url":null,"abstract":"\u0000 Facing the growing traffic fleet in the cities nowadays, it is believed that three-dimensional urban transportation could be a solution and will be introduced in the near future. Vertical take-off and landing flying platforms powered by ducted fans will attract increasingly attention because it has advantages on high propulsion efficiency, low noise, and better safety. However, unlike traditional open-blade multi-rotor drones, ducted fan drones lack a systematic design approach that comprehensively considers the overall system performance and the power unit efficiency. Current design procedure leads to insufficient load capacity and low efficiency systems. This paper proposes an overall design method for a ducted fan-type vertical take-off and landing flight platform. The ducted fan and motor of the core power unit are designed and selected aiming at improving aerodynamic efficiency and structural utilization of the system. A heavy-load vertical take-off and landing Unmanned Aerial Vehicle (UAV) powered by ducted fans with a take-off weight of 450kg is designed based on this method. CFD simulation is utilized to calculate the performance of the designed Unmanned Aerial Vehicle, and finite element analysis is carried out to examine the overall strength safety. The final design results show that the overall design method plays a great role in the development of ducted fan UAV.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74084309","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
T. Estrada, K. Anderson, Ivan Gundersen, Chuck Johnston
This paper presents results of Computational Fluid Dynamics (CFD) modeling and experimental wind tunnel testing to predict the drag coefficient for a Human Powered Vehicle (HPV) entered in the World Human Powered Speed Challenge (WHPSC). Herein, a comparison of CFD to wind tunnel test data is presented for ten different HPV designs. The current study reveals that streamlining the nose cone, tail cone, and wheel housing allows for a reduction of drag forces in critical areas, and a reduced drag coefficient. This allows for a selection to be made during the design phase, prior to manufacturing. Drag coefficients were found to be in the range of 0.133 < CD < 0.273, depending on the type of HPV considered. Wind tunnel testing was performed on scale models of the HPV showing agreement to the CFD results on average to within 16%. The wind tunnel testing showed a 7.7% decrease in drag coefficient from the baseline HPV of 2019 to the baseline HPV of 2020. Thus, the wind tunnel data supported by CFD analysis was used to assist in the design of the HPV.
本文介绍了一辆参加世界人类动力速度挑战赛(WHPSC)的人类动力汽车(HPV)的计算流体力学(CFD)建模和风洞试验结果。本文对10种不同的HPV设计进行了CFD与风洞试验数据的比较。目前的研究表明，流线型的前锥、尾锥和轮壳可以减少关键区域的阻力，并降低阻力系数。这允许在设计阶段进行选择，在制造之前。阻力系数的范围为0.133 < CD < 0.273，取决于所考虑的HPV类型。在HPV的比例模型上进行风洞测试，结果显示与CFD结果的一致性平均在16%以内。风洞测试显示，从2019年的基线HPV到2020年的基线HPV，阻力系数下降了7.7%。因此，利用CFD分析支持的风洞数据来辅助HPV的设计。
{"title":"CFD Analysis and Wind Tunnel Testing of Human Powered Vehicle Drag Coefficients","authors":"T. Estrada, K. Anderson, Ivan Gundersen, Chuck Johnston","doi":"10.1115/fedsm2021-65393","DOIUrl":"https://doi.org/10.1115/fedsm2021-65393","url":null,"abstract":"\u0000 This paper presents results of Computational Fluid Dynamics (CFD) modeling and experimental wind tunnel testing to predict the drag coefficient for a Human Powered Vehicle (HPV) entered in the World Human Powered Speed Challenge (WHPSC). Herein, a comparison of CFD to wind tunnel test data is presented for ten different HPV designs. The current study reveals that streamlining the nose cone, tail cone, and wheel housing allows for a reduction of drag forces in critical areas, and a reduced drag coefficient. This allows for a selection to be made during the design phase, prior to manufacturing. Drag coefficients were found to be in the range of 0.133 < CD < 0.273, depending on the type of HPV considered. Wind tunnel testing was performed on scale models of the HPV showing agreement to the CFD results on average to within 16%. The wind tunnel testing showed a 7.7% decrease in drag coefficient from the baseline HPV of 2019 to the baseline HPV of 2020. Thus, the wind tunnel data supported by CFD analysis was used to assist in the design of the HPV.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81710568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Rajavamsi Gangipamula, A. Prajapati, Ravindra S. Birajdar, S. Shukla
Numerical studies are presented on the pressure pulsations, hydraulic excitation forces and alternative stresses produced in a radial volute pump with high head application. The effect of excitation forces due to Rotor-Stator Interaction (RSI) are evaluated using One-way fluid structure Interaction in terms of alternative stresses on impeller pressure side and suction side. Initially, the pump performance parameters are predicted using steady state Computational Fluid Dynamics (CFD) simulations and compared with the available test data. Due to the transient behavior of pressure pulsations, a transient CFD simulation has been conducted using RANS models to predict the pressure pulsations and its behavior with time on impeller vane outlet and tongue locations. These unsteady pressure distributions are further coupled with the Finite element (FE) model of the impeller to solve and monitor for the stresses induced due to the transient hydraulic loading. To attenuate the alternating stresses produced due to RSI, the geometry of the vane is modified by providing a skew cut with 30° at vane outlet. The pressure pulsation amplitude and stresses are reduced by 10% and 10% respectively for a skew cut of 30° at vane trailing edge.
{"title":"Impact of Skew Vane Cut on Alternating Stress in a Low Specific Speed Radial Pump Impeller Vane Using Fluid-Structure Interaction (FSI) Simulations","authors":"Rajavamsi Gangipamula, A. Prajapati, Ravindra S. Birajdar, S. Shukla","doi":"10.1115/fedsm2021-65734","DOIUrl":"https://doi.org/10.1115/fedsm2021-65734","url":null,"abstract":"\u0000 Numerical studies are presented on the pressure pulsations, hydraulic excitation forces and alternative stresses produced in a radial volute pump with high head application. The effect of excitation forces due to Rotor-Stator Interaction (RSI) are evaluated using One-way fluid structure Interaction in terms of alternative stresses on impeller pressure side and suction side. Initially, the pump performance parameters are predicted using steady state Computational Fluid Dynamics (CFD) simulations and compared with the available test data. Due to the transient behavior of pressure pulsations, a transient CFD simulation has been conducted using RANS models to predict the pressure pulsations and its behavior with time on impeller vane outlet and tongue locations. These unsteady pressure distributions are further coupled with the Finite element (FE) model of the impeller to solve and monitor for the stresses induced due to the transient hydraulic loading. To attenuate the alternating stresses produced due to RSI, the geometry of the vane is modified by providing a skew cut with 30° at vane outlet. The pressure pulsation amplitude and stresses are reduced by 10% and 10% respectively for a skew cut of 30° at vane trailing edge.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89445170","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The existence of secondary flow in the impeller brings extra energy loss and aggravates the pressure pulsation which will worsen the hydraulic and dynamic performance of the pump. In this paper, based on the forces balance in the direction perpendicular to the streamline, an optimal design method for the blade thickness of a low specific speed centrifugal pump is proposed to suppress the secondary flow in the impeller. The origin impellers with 5 and 7 cylinder blades are redesigned and the hydraulic and dynamic performance of the model pump are investigated by numerical simulation and experimental. Results show that the blade modification proposed in this paper can effectively improve the efficiency of the model pump and reduce the internal pressure pulsations. The internal flow analysis shows that the performance improvement attributes to the suppression of secondary flow in the impeller. And the entropy generation rate is introduced to measure and locate the loss in the pump. Results show that on the one hand, the suppression of secondary flow can reduce the energy loss in the pump and improve the efficiency; on the other hand, it can repress the jet wake structure at impeller outlet and alleviate the intensity of pressure pulsations.
{"title":"Blade Thickness Redesign to Improve Efficiency and Decrease Unsteady Pressure Pulsation of a Low Specific Speed Centrifugal Pump","authors":"Cheng-shuo Wu, Peng Wu, Dazhuan Wu","doi":"10.1115/fedsm2021-65088","DOIUrl":"https://doi.org/10.1115/fedsm2021-65088","url":null,"abstract":"\u0000 The existence of secondary flow in the impeller brings extra energy loss and aggravates the pressure pulsation which will worsen the hydraulic and dynamic performance of the pump. In this paper, based on the forces balance in the direction perpendicular to the streamline, an optimal design method for the blade thickness of a low specific speed centrifugal pump is proposed to suppress the secondary flow in the impeller. The origin impellers with 5 and 7 cylinder blades are redesigned and the hydraulic and dynamic performance of the model pump are investigated by numerical simulation and experimental. Results show that the blade modification proposed in this paper can effectively improve the efficiency of the model pump and reduce the internal pressure pulsations. The internal flow analysis shows that the performance improvement attributes to the suppression of secondary flow in the impeller. And the entropy generation rate is introduced to measure and locate the loss in the pump. Results show that on the one hand, the suppression of secondary flow can reduce the energy loss in the pump and improve the efficiency; on the other hand, it can repress the jet wake structure at impeller outlet and alleviate the intensity of pressure pulsations.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86970498","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Tatsuma Kawachi, Takuto Sasaki, A. Kaneko, Y. Nishio, T. Ogawa
The present study investigates the flow field in a rinsing process of a beverage can numerically and experimentally. The three-dimensional Navier-Stokes equations are solved with a finite volume method along with the volume of fluid (VOF) method for free surface. The beverage can set upside down is transported with a constant velocity and rinsed with a water jet ejected from a nozzle below the can. The case of a can at rest is also simulated. The result shows that the ejected water impinges on the can bottom and spreads along the side surface of the can. Then, as it flows down toward the can mouth, its front surface forms splashes. For the stationary can case, after the jet impinges on the can bottom, it almost evenly spreads over the side surface. The water flows downward and becomes branched flows by fingering. The time average of VOF is calculated to visualize the regions rinsed by water. For the case of a moving can, only the top region of the can is rinsed, and the ratio of the rinsed region drops to 29% from 69% for the stationary case. The computed water surfaces qualitatively agree with the experimental result, but the shape of the front surface, such as splashes and fingerings, cannot be resolved with the simulation.
{"title":"Numerical Study on a Flow Field in the Rinsing Process of a Beverage Can Transported With a Constant Velocity","authors":"Tatsuma Kawachi, Takuto Sasaki, A. Kaneko, Y. Nishio, T. Ogawa","doi":"10.1115/fedsm2021-66025","DOIUrl":"https://doi.org/10.1115/fedsm2021-66025","url":null,"abstract":"\u0000 The present study investigates the flow field in a rinsing process of a beverage can numerically and experimentally. The three-dimensional Navier-Stokes equations are solved with a finite volume method along with the volume of fluid (VOF) method for free surface. The beverage can set upside down is transported with a constant velocity and rinsed with a water jet ejected from a nozzle below the can. The case of a can at rest is also simulated. The result shows that the ejected water impinges on the can bottom and spreads along the side surface of the can. Then, as it flows down toward the can mouth, its front surface forms splashes. For the stationary can case, after the jet impinges on the can bottom, it almost evenly spreads over the side surface. The water flows downward and becomes branched flows by fingering. The time average of VOF is calculated to visualize the regions rinsed by water. For the case of a moving can, only the top region of the can is rinsed, and the ratio of the rinsed region drops to 29% from 69% for the stationary case. The computed water surfaces qualitatively agree with the experimental result, but the shape of the front surface, such as splashes and fingerings, cannot be resolved with the simulation.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80643442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
LNG (liquefied natural gas) cryogenic ball valve (CBV) is an important flow control device in LNG receiving stations. Its reliability directly affects the stability of the pipeline system, especially its damage or leak in the seat seal will seriously threaten the normal operation and the safety of LNG receiving stations. When LNG flows through the CBV, due to the interaction between fluid pressure and the valve structure, the hard sealing at the valve seat is not only subjected to the pre-tightening force of saucer spring, but also affected by the fluid pressure of the complex flow. Therefore, it is necessary to study the flow characteristics in the CBV and the hard sealing performance affected by the LNG. In this paper, the fluid dynamics and the contact stress on hard sealing performance in the CBV are analyzed. The pressure drop, pressure, and velocity distributions were analyzed, respectively. The contact stress on the hard sealing surfaces of the CBV with fluid pressure was analyzed by the fluid-structure coupling method. This work has a certain reference value for researching and mastering the hard sealing performance of cryogenic ball valves.
{"title":"Fluid Dynamics and Contact Stress on Hard Sealing Surface Analysis of LNG Cryogenic Ball Valve","authors":"Zhen-hao Lin, Jiaqing Lu, Jun-ye Li, Jingjing Qian","doi":"10.1115/fedsm2021-65667","DOIUrl":"https://doi.org/10.1115/fedsm2021-65667","url":null,"abstract":"\u0000 LNG (liquefied natural gas) cryogenic ball valve (CBV) is an important flow control device in LNG receiving stations. Its reliability directly affects the stability of the pipeline system, especially its damage or leak in the seat seal will seriously threaten the normal operation and the safety of LNG receiving stations. When LNG flows through the CBV, due to the interaction between fluid pressure and the valve structure, the hard sealing at the valve seat is not only subjected to the pre-tightening force of saucer spring, but also affected by the fluid pressure of the complex flow. Therefore, it is necessary to study the flow characteristics in the CBV and the hard sealing performance affected by the LNG. In this paper, the fluid dynamics and the contact stress on hard sealing performance in the CBV are analyzed. The pressure drop, pressure, and velocity distributions were analyzed, respectively. The contact stress on the hard sealing surfaces of the CBV with fluid pressure was analyzed by the fluid-structure coupling method. This work has a certain reference value for researching and mastering the hard sealing performance of cryogenic ball valves.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72996102","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In present paper, the focus is given to possible ways of increasing accuracy for existing ultrasonic time-of-flight water meters. We will consider transducers with coaxial reflectors working at laminar, transitional and turbulent regimes within their measurement range. Considering error curves of such meters, we can easily resume that they are non-linear and not simply corrected using only one polynomic function. Measurements in laboratory and field conditions demonstrate that there is a shift in the ultrasonic meter’s calibration factor. The deviation of readings starts at Re = 5 000–10 000 and the maximum value is reached at Re = 160. Great inaccuracies referred to the transition from laminar flow to turbulent take place abruptly, which lead to undesirable errors. To understand this phenomenon, the theoretical basis of ultrasonic measurements was analyzed and revealed that typical algorithm for determination of the calibration factor is very questionable since it contains simplified information about velocity profile distribution. Trying to fix this problem, we applied computational fluid dynamics (CFD) modelling of ultrasonic meters with different variants of flow straighteners. Ranges of applicability of a particular turbulence model for a correct description of the velocity profile and other flow parameters in metrological purposes have been evaluated. Due to applied techniques, the flow profile sensitivities of various meter configurations are investigated at different Reynolds numbers comparing to real experiments. To get an improved ultrasonic meter design recirculation zones and flow separation regions inside the flow transducer have been eliminated. As a result, the accuracy of the ultrasonic water meter has increased. Simulations demonstrated reasonable agreement to the error curves obtained on the calibration facility for a whole measurement range.
{"title":"How to Improve Accuracy of Existing Ultrasonic Water Meters","authors":"I. Gryshanova, I. Korobko","doi":"10.1115/fedsm2021-63247","DOIUrl":"https://doi.org/10.1115/fedsm2021-63247","url":null,"abstract":"\u0000 In present paper, the focus is given to possible ways of increasing accuracy for existing ultrasonic time-of-flight water meters. We will consider transducers with coaxial reflectors working at laminar, transitional and turbulent regimes within their measurement range. Considering error curves of such meters, we can easily resume that they are non-linear and not simply corrected using only one polynomic function. Measurements in laboratory and field conditions demonstrate that there is a shift in the ultrasonic meter’s calibration factor. The deviation of readings starts at Re = 5 000–10 000 and the maximum value is reached at Re = 160. Great inaccuracies referred to the transition from laminar flow to turbulent take place abruptly, which lead to undesirable errors. To understand this phenomenon, the theoretical basis of ultrasonic measurements was analyzed and revealed that typical algorithm for determination of the calibration factor is very questionable since it contains simplified information about velocity profile distribution. Trying to fix this problem, we applied computational fluid dynamics (CFD) modelling of ultrasonic meters with different variants of flow straighteners. Ranges of applicability of a particular turbulence model for a correct description of the velocity profile and other flow parameters in metrological purposes have been evaluated. Due to applied techniques, the flow profile sensitivities of various meter configurations are investigated at different Reynolds numbers comparing to real experiments. To get an improved ultrasonic meter design recirculation zones and flow separation regions inside the flow transducer have been eliminated. As a result, the accuracy of the ultrasonic water meter has increased. Simulations demonstrated reasonable agreement to the error curves obtained on the calibration facility for a whole measurement range.","PeriodicalId":23636,"journal":{"name":"Volume 2: Fluid Applications and Systems; Fluid Measurement and Instrumentation","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-08-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77552622","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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