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Determination of contact pressure at pneumatic seal/rod interface from radial force measurement 用径向力测量法测定气动密封/连杆界面的接触压力
Pub Date : 2017-06-21 DOI: 10.2495/MC170161
G. Belforte, M. Conte, A. Manuello, L. Mazza, T. Raparelli, C. Visconte
This work relates to the experimental evaluation of contact pressure at the interface between an elastomeric rod seal for pneumatic cylinders and its metallic counterpart, without interposing any intrusive measuring device. Results were obtained using a suitable test bench able to detect the radial force exerted by the rod seal, displaced at constant velocity on a sensorized portion of a cylinder rod over time. Pressure load was applied on the seal to reproduce actual working conditions. A data postprocessing methodology was developed for an indirect evaluation of contact pressure, starting from the experimental data set of the radial force exerted by the seal on the rod. At first, the measured radial force signal was filtered and properly fitted, obtaining a differentiable function; then, contact pressure distribution was computed as a function of the radial force time derivative, seal velocity and rod diameter. The experimental test bench and the computational methodology described can be applied to pneumatic rod seals with geometries and materials other than that described in this study.
这项工作涉及在不插入任何侵入性测量装置的情况下,对气动气缸的弹性杆密封与其对应的金属密封之间的界面接触压力进行实验评估。结果是通过一个合适的试验台获得的,该试验台能够检测到由油杆密封施加的径向力,随着时间的推移,油杆的传感部分以恒定的速度位移。在密封上施加压力负荷以再现实际工作条件。从密封对杆施加的径向力的实验数据集开始,开发了一种数据后处理方法,用于间接评估接触压力。首先对实测径向力信号进行滤波和适当拟合,得到可微函数;然后,计算接触压力分布为径向力时间导数、密封速度和杆径的函数。所描述的实验测试平台和计算方法可以应用于具有不同于本研究中描述的几何形状和材料的气动杆密封。
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引用次数: 0
CREEP RUPTURE OF WATER-ABSORBED GREEN COMPOSITE 吸水绿色复合材料的蠕变断裂
Pub Date : 2017-06-21 DOI: 10.2495/MC170291
H. Katogi, K. Takemura
The creep rupture properties of a water-absorbed green composite were examined and assessed for long-term safety. Plain woven jute fiber cloth was used as a reinforcement and a poly-lactic acid (PLA) resin sheet was used as a matrix. A water-absorption test of this green composite was conducted at room temperature, for 24 hours: The water absorption rate at 24 hours was 8%. Quasistatic tensile tests of water-absorbed green composites were conducted at a crosshead speed 0.1, 1.0 and 10 mm/min; as well as on non-water-treated control material. Tensile creep tests of the nonwater-treated and 8% water-absorbed green composites were conducted. The environmental temperature was room temperature. The maximum test time was 100 hours. We found that Young’s modulus and tensile strength of the non-water-treated and the 8% water-absorbed green composite increased with an increase in the strain rates. Young’s modulus and tensile strength of the 8% waterabsorbed green composite were lower than those of the non-water-absorbed green composite, under all strain rates. Creep rupture strengths of the non-water-absorbed and the 8% water-absorbed green composites decreased with an increase of loading time. The creep rupture life of the 8% waterabsorbed green composite was lower than that of the non-water absorbed green composite. Generally, the glass transition temperature of PLA resin was decreased by water absorption; therefore, the creep rupture property of the green composite studied was mainly affected, due to a decrease of the viscoelasticity of the matrix by water absorption.
研究了一种吸水绿色复合材料的蠕变断裂性能,并对其进行了长期安全性评价。以平纹编织黄麻纤维布为增强材料,以聚乳酸(PLA)树脂片为基体。在室温下对该绿色复合材料进行24小时的吸水试验:24小时吸水率为8%。在十字速度为0.1、1.0和10 mm/min的情况下,对吸水绿色复合材料进行准静态拉伸试验;以及在未经水处理的对照材料上。对未水处理和8%吸水绿色复合材料进行了拉伸蠕变试验。环境温度为室温。最长测试时间为100小时。结果表明,随着应变速率的增加,未水处理和8%吸水绿色复合材料的杨氏模量和抗拉强度均有所增加。在所有应变速率下,8%吸水绿色复合材料的杨氏模量和抗拉强度均低于非吸水绿色复合材料。不吸水和8%吸水绿色复合材料的蠕变断裂强度随加载时间的增加而降低。8%吸水绿色复合材料的蠕变断裂寿命低于不吸水绿色复合材料。一般来说,吸水能降低PLA树脂的玻璃化转变温度;因此,所研究的绿色复合材料的蠕变断裂性能主要是由于基体的粘弹性因吸水而降低。
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引用次数: 2
A MATHEMATICAL MODEL FOR ABRASIVE EROSION WEAR IN COMPOSITE FE-BASED MATRIX WITH WC-CO REINFORCEMENT wc-co增强铁基复合材料磨料冲蚀磨损的数学模型
Pub Date : 2017-06-21 DOI: 10.2495/MC170101
F. Casesnoves, A. Surzhenkov
This paper presents a new functional-computational model for metal-matrix composites (MMC), specifically for coatings with coarse spherical WC-Co reinforcement. We have developed, simulated and optimized the model based on previous classical approximations. The experimental data to validate this model are the laboratory tribotest-abrasion measurements and complementary appropriate numerical reports published internationally. Programming software was designed both with nonlinear optimization and curve-fitting subroutines. Results comprise the model construction from theory to computational validation on the laboratory statistical and numerical database. Additional simulations/optimization related to other models are also shown together with conceptual details of the next generation of functional models.
本文提出了一种新的金属基复合材料(MMC)的功能计算模型,特别是粗球形WC-Co增强涂层。我们在以往经典近似的基础上对模型进行了开发、模拟和优化。验证该模型的实验数据是实验室摩擦磨损测量和补充适当的国际上发表的数值报告。设计了非线性优化和曲线拟合子程序的编程软件。结果包括在实验室统计和数值数据库上从理论到计算验证的模型构建。与其他模型相关的其他模拟/优化也与下一代功能模型的概念细节一起显示。
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引用次数: 1
Experimental determination and theoretical analysis of local residual stress at grain scale 晶粒尺度局部残余应力的实验测定与理论分析
Pub Date : 2017-06-21 DOI: 10.2495/MC170011
I. Basu, V. Ocelík, J. Hosson
Grain/phase boundaries contribute significantly to build up of residual stresses, owing to varied plastic/thermal response of different grain orientations or phases during thermomechanical treatment. Hence, accurate quantification of such local scale stress gradients in commercial components is important in understanding their mechanical performance. The current work introduces a correlative method utilizing Electron Back Scattered Diffraction and Focused Ion Beam-Digital Image slit milling methodology to accurately determine spatially resolved stress profiles in the vicinity of grain boundaries using commercially pure titanium as a model material. Measured local stress gradients were in good agreement with local misorientation values. The role of dislocation-grain boundary interactions on buildup of local stress gradients is elucidated. Stress profiles near grain boundaries initially display non Hall-Petch characteristics, followed by a typical Hall-Petch type variation of “one over square root of distance”. The observed trends allude to local stress relaxation mechanisms very close to the grain boundaries. The findings indicate that grain scale stress gradients can be significant in terms of playing a crucial role in macroscopic fatigue behavior.
在热处理过程中,由于不同晶粒取向或相的塑性/热响应不同,晶界/相界对残余应力的形成起着重要作用。因此,准确量化这种局部尺度应力梯度在商业部件是重要的,以了解其力学性能。目前的工作介绍了一种相关的方法,利用电子背散射衍射和聚焦离子束数字图像狭缝铣削方法,以商业纯钛为模型材料,精确确定晶界附近的空间分辨应力剖面。测得的局部应力梯度与局部定向偏差值吻合较好。阐明了位错-晶界相互作用对局部应力梯度形成的作用。晶界附近应力分布最初表现为非Hall-Petch特征,随后出现典型的“1 /距离平方根”的Hall-Petch型变化。观察到的趋势暗示了非常接近晶界的局部应力松弛机制。研究结果表明,晶粒应力梯度在宏观疲劳行为中起着至关重要的作用。
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引用次数: 6
AUTOMATED DEFECT SIZE DETERMINATION FOR GEAR TOOTH ROOT BENDING STRENGTH SIMULATION 齿轮齿根弯曲强度模拟中缺陷尺寸的自动确定
Pub Date : 2017-06-21 DOI: 10.2495/MC170091
C. Brecher, Christoph Loepenhaus, J. Pollaschek
Gear transmissions are central parts in mechanical drive trains, and therefore are present in many fields of mechanical engineering. Continuously increasing requirements in gear technology regarding high power density, low noise, weight and costs as well as small gearbox size, lead to growing demand of optimized gear designs. The calculation of load carrying capacity for the tooth root delivers an easy to apply methodology, but does not fully exploit the potential of creating extremely lightweight, yet strong enough gears. Therefore, methods are needed that enable exact predictions of load carrying capacity based on local strain and material properties. FE-based methods are capable of evaluating local stresses in the tooth root accurately. In combination with local material strength models such as the InclusionBased Weakest Link Model, accurate lifetime predictions of gears can be made. In this paper, a combinational approach of the FE-based tooth contact analysis, together with the Inclusion-Based Weakest Link Model, is presented. A helical gear set will be investigated based on gear geometry and measured material properties such as Vickers hardness, residual stresses and material defects. A new approach to determine the material defects via automated microsection analysis is presented. To determine the defect size inside of the gear material, breakage surfaces were analyzed and then statistically evaluated in past research activities at the Laboratory for Machine Tools and Production Engineering in Aachen. This method is time consuming, and necessitates the generation of gear breakages in tests before the actual simulation. The presented method allows for defect size determination by optical analysis of non-etched microsections of the gear material, and therefore an a-priori assessment of gear durability before actual tests have been conducted. To validate this method, practical load carrying capacity tests of the investigated gears are presented and compared to the simulation results.
齿轮传动是机械传动系统的核心部件,因此在机械工程的许多领域都有应用。齿轮技术对高功率密度、低噪音、重量和成本以及小齿轮尺寸的要求不断提高,导致对优化齿轮设计的需求不断增长。齿根承载能力的计算提供了一种易于应用的方法,但没有充分利用创造极轻的潜力,但足够强的齿轮。因此,需要能够根据局部应变和材料特性准确预测承载能力的方法。基于有限元的方法能够准确地评估牙根局部应力。结合局部材料强度模型,如基于内含物的最薄弱环节模型,可以对齿轮进行准确的寿命预测。本文提出了一种基于有限元的齿面接触分析与基于包含的最薄弱环节模型相结合的方法。一个斜齿轮组将调查基于齿轮几何和测量的材料性能,如维氏硬度,残余应力和材料缺陷。提出了一种通过自动显微切片分析来确定材料缺陷的新方法。为了确定齿轮材料内部的缺陷大小,在亚琛机床和生产工程实验室过去的研究活动中,对断裂表面进行了分析,然后进行了统计评估。该方法耗时长,且需要在实际模拟前在试验中生成齿轮断裂。提出的方法允许通过对齿轮材料的非蚀刻显微切片的光学分析来确定缺陷尺寸,因此在进行实际测试之前对齿轮耐久性进行先验评估。为了验证该方法的有效性,给出了所研究齿轮的实际承载能力试验,并与仿真结果进行了比较。
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引用次数: 0
INTERNAL DAMAGE EVALUATION OF CFRTP CUT BY A CIRCULAR SAW CFRTP圆锯切割的内部损伤评价
Pub Date : 2017-06-21 DOI: 10.2495/MC170361
Kazuto Tanaka, T. Yamashiro, T. Katayama
In recent years, due to the serious environmental issues, the development of the gasoline mileage improvement technology has become essential in the automotive industry. Weight-saving of the car body can contribute to improving the gasoline mileage. CFRP (Carbon Fiber Reinforced Plastics) are widely used as structural material for airplanes, various kinds of sports gear and premium automobiles because of their low density and high performance in mechanical properties. In CFRP, CFRTP (Carbon Fiber Reinforced Thermoplastics) are expected to be used for lightweight component parts because of their high recycling efficiency and high productivity. Accordingly, a high-efficiency machining method of CFRTP has been needed; however, CFRTP are known as difficult-to-machine materials. Delamination and huge burrs are major problems in CFRTP cutting. Although a circular saw that can be used at high speed is usually used as a cutting tool, the internal damage of CFRTP resulting from machining has not been clarified yet. In this study, in order to evaluate the influence of cutting speed on the internal damage of CFRTP cut by circular saw, the internal damage depth and the temperature of specimens during cutting process were measured. The internal damage occurred by circular saw processing and the internal damage depth were decreased in the case of fast cutting speed. The temperature of the specimen was increased in the case of slow cutting speed because of the longer contact time of the circular saw with the specimen.
近年来,由于环境问题的严重,汽油里程改进技术的发展已成为汽车工业必不可少的技术。车身减重有助于提高汽油行驶里程。CFRP (Carbon Fiber Reinforced Plastics,碳纤维增强塑料)以其低密度、高性能的力学性能,广泛应用于飞机、各种运动装备和高档汽车的结构材料。在CFRP中,CFRTP(碳纤维增强热塑性塑料)由于其高回收效率和高生产率,有望用于轻质部件。因此,需要一种高效的CFRTP加工方法;然而,CFRTP被认为是难以加工的材料。分层和大毛刺是碳纤维布切削中的主要问题。虽然通常使用可高速使用的圆锯作为切削工具,但加工对CFRTP内部造成的损伤尚未明确。为了评估切割速度对圆锯切割CFRTP内部损伤的影响,本研究测量了切割过程中试样的内部损伤深度和温度。锯切速度越快,圆锯加工产生的内损伤越小,内损伤深度越小。在切割速度较慢的情况下,由于圆锯与试样接触时间较长,试样的温度升高。
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引用次数: 4
INTERFACIAL SHEAR STRENGTH OF RESIN PARTICLES ADDED TO CARBON FIBER/MALEIC ANHYDRIDE GRAFTED POLYPROPYLENE IN A HOT-WET ENVIRONMENT 热湿环境下碳纤维/马来酸酐接枝聚丙烯中树脂颗粒的界面剪切强度
Pub Date : 2017-06-21 DOI: 10.2495/MC170311
H. Katogi, K. Takemura
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引用次数: 1
Surface degradation of nanocrystalline zirconia dental implants 纳米氧化锆牙种植体的表面降解
Pub Date : 2017-06-21 DOI: 10.2495/MC170371
V. Ocelík, U. Schepke, H. H. Rasoul, M. Cune, J. Hosson
Yttria-stabilized zirconia prepared by hot isostatic pressing represents attractive material for biomedical applications. In this work the degradation of yttria-stabilized zirconia dental implants abutments due to the tetragonal to monoclinic phase transformation after one year of clinical use was studied in detail. Microstructural characterization by Electron Back Scattering Diffraction was successfully applied. The amount and distribution of the monoclinic phase, the grain-size distribution and crystallographic orientations between tetragonal and monoclinic crystals in 3 mol.% yttria-stabilized polycrystalline zirconia were determined in two different types of abutments currently used in clinical practice. Clear crystallographic orientation relationship between parent tetragonal and daughter monoclinic phase was clearly observed. An important and novel conclusion is that no substantial bulk degradation of 3Y-TZP dental implant abutments was detected after 1 year of clinical use.
热等静压法制备的氧化钇稳定氧化锆是具有吸引力的生物医学材料。本文详细研究了氧化钇稳定氧化锆牙种植体基台在临床使用一年后由四方向单斜相变而降解的情况。成功地应用了电子背散射衍射法进行微结构表征。在目前临床使用的两种不同类型的基牙中,测定了3mol / %钇稳定多晶氧化锆中单斜相的数量和分布、四方晶和单斜晶之间的晶粒尺寸分布和晶体取向。清晰地观察到母方相和子单斜相之间的晶体取向关系。一个重要而新颖的结论是,临床使用1年后,没有检测到3Y-TZP牙种植基台的大量降解。
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引用次数: 0
STRUCTURAL MODIFICATION OF CELLULOSE NANOCOMPOSITES BY STRETCHING 拉伸改性纤维素纳米复合材料的研究
Pub Date : 2017-06-21 DOI: 10.2495/MC170251
H. Takagi, A. N. Nakagaito, Yuya Sakaguchi
Recently cellulose nanofibers and their nanocomposites have attracted researchers’ interest, because the mechanical performances of the cellulose nanofiber are high enough to use as reinforcement in polymer nanocomposites; for example, tensile strength is 2–3 GPa. However actual mechanical properties of polymer nanocomposites (i.e. green nanocomposites) reinforced by the cellulose nanofiber are much lower than expected. There are several reasons for the poor mechanical properties; such as fiber orientation and matrix/fiber bonding. In this study, we intended to improve the mechanical properties of polymer nanocomposites by controlling the orientation of cellulose nanofiber. The fiber orientation control of the cellulose nanofiber was conducted by applying multiple mechanical stretching treatments. In order to get higher stretching strain, we used polyvinyl alcohol gel as a matrix polymer. The effectiveness of the fiber alignment control has been demonstrated by tensile tests, namely the tensile strength and Young’s modulus of the cellulose nanofiber-reinforced nanocomposites after stretching treatments were increased as compared with those of the untreated nanocomposites.
近年来,纤维素纳米纤维及其纳米复合材料引起了研究人员的兴趣,因为纤维素纳米纤维的力学性能足够高,可以用作聚合物纳米复合材料的增强材料;例如,抗拉强度为2-3 GPa。然而,纤维素纳米纤维增强聚合物纳米复合材料(即绿色纳米复合材料)的实际力学性能远低于预期。力学性能差的原因有几个方面;如纤维取向和基体/纤维粘合。在这项研究中,我们打算通过控制纤维素纳米纤维的取向来改善聚合物纳米复合材料的力学性能。通过多次机械拉伸处理,对纤维素纳米纤维的取向进行控制。为了获得更高的拉伸应变,我们采用聚乙烯醇凝胶作为基体聚合物。拉伸试验表明,拉伸处理后的纤维素纳米纤维增强纳米复合材料的拉伸强度和杨氏模量比未处理的纳米复合材料有所提高。
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引用次数: 0
EFFECTS OF CARBON NANOTUBE DEPOSITION TIME TO CARBON FIBER ON TENSILE LAP-SHEAR STRENGTH OF RESISTANCE WELDED CFRTP 碳纳米管沉积时间对碳纤维复合材料抗拉剪切强度的影响
Pub Date : 2017-06-21 DOI: 10.2495/MC170321
Kazuto Tanaka, Kazuhiro Aoto, T. Katayama
Carbon Nanotube (CNT) grafted carbon fibers were used for the heating element of resistance welding, and the effect of CNT deposition time at deposition temperature of 600oC on the tensile lap-shear strength of resistance welded CFRTP was evaluated. The longer the deposition time became, the longer the length of CNT became. The highest tensile lap-shear strength was obtained when CNT grafted carbon fibers grafted at the deposition time of 30 minutes were used for the heating element of resistance welding because it is reported that fiber matrix interfacial properties of the carbon fiber was improved by CNT deposition to the surface of carbon fiber. In the case of the CNT grafted carbon fibers grafted at the deposition time of 60 minutes, lower tensile lap-shear strength was obtained because of the poor impregnation of the resin into the carbon fiber due to the excess CNT on the carbon fibers. The length of CNT should be controlled to obtain good mechanical properties.
采用碳纳米管(CNT)接枝碳纤维作为电阻焊加热元件,研究了在600℃沉积温度下碳纳米管沉积时间对电阻焊CFRTP抗拉弯剪强度的影响。沉积时间越长,碳纳米管的长度越长。采用沉积时间为30min的碳纳米管接枝碳纤维作为电阻焊的加热元件,得到了最高的抗拉弯剪强度,因为有报道称碳纳米管沉积在碳纤维表面改善了碳纤维的纤维基体界面性能。在沉积时间为60分钟时接枝的碳纳米管接枝碳纤维,由于碳纤维上过量的碳纳米管,导致树脂对碳纤维的浸渍较差,从而获得较低的拉伸弯剪强度。为了获得良好的力学性能,必须控制碳纳米管的长度。
{"title":"EFFECTS OF CARBON NANOTUBE DEPOSITION TIME TO CARBON FIBER ON TENSILE LAP-SHEAR STRENGTH OF RESISTANCE WELDED CFRTP","authors":"Kazuto Tanaka, Kazuhiro Aoto, T. Katayama","doi":"10.2495/MC170321","DOIUrl":"https://doi.org/10.2495/MC170321","url":null,"abstract":"Carbon Nanotube (CNT) grafted carbon fibers were used for the heating element of resistance welding, and the effect of CNT deposition time at deposition temperature of 600oC on the tensile lap-shear strength of resistance welded CFRTP was evaluated. The longer the deposition time became, the longer the length of CNT became. The highest tensile lap-shear strength was obtained when CNT grafted carbon fibers grafted at the deposition time of 30 minutes were used for the heating element of resistance welding because it is reported that fiber matrix interfacial properties of the carbon fiber was improved by CNT deposition to the surface of carbon fiber. In the case of the CNT grafted carbon fibers grafted at the deposition time of 60 minutes, lower tensile lap-shear strength was obtained because of the poor impregnation of the resin into the carbon fiber due to the excess CNT on the carbon fibers. The length of CNT should be controlled to obtain good mechanical properties.","PeriodicalId":23647,"journal":{"name":"WIT transactions on engineering sciences","volume":"43 1","pages":"309-316"},"PeriodicalIF":0.0,"publicationDate":"2017-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74909704","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
期刊
WIT transactions on engineering sciences
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