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Volume 2: Computer Technology and Bolted Joints; Design and Analysis最新文献

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Research on the Influence of Girth Weld Joint Matching Degree on the Safety Performance of High Steel Grade Pipeline Based on ASME Local Strain Limit Criterion 基于ASME局部应变极限准则的高钢级管道环焊缝匹配度对安全性能的影响研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84636
Xin Liu, Liangxin Sun, Yongsheng Xu, Haitao Wang, G. Deng
In this study, numerical simulation is used to analyze the influence of the mechanical properties matching degree of weld, HAZ and base metal on the maximum axial strain of high steel grade pipeline. Based on ASME VIII-2 local strain limit criterion and cumulative damage model, the fracture process of girth weld structure under axial displacement and internal pressure is simulated with XFEM. The material parameters of base metal and weld which are necessary for the simulation calculation are obtained by monotonic tensile test, and the material parameters of HAZ are assumed to be lower than those of the weld and base metal to a certain extent. The results show that for different matching degree combinations, the crack initiation location always appears in the HAZ with the lowest mechanical properties, and the axial strain of the pipeline decreases with the increase of the internal pressure. For the undermatched girth weld, the lower the mechanical properties of the weld is, the smaller the maximum axial strain of the girth weld pipe is. For overmatched girth weld, when the internal pressure is less than 6 MPa, the maximum axial strain of 20% overmatched girth weld pipe is higher than that of 10% overmatched girth weld pipe. However, when the internal pressure is higher than 6 MPa, the maximum axial strain of 20% overmatched girth weld pipe is smaller.
本研究采用数值模拟的方法,分析了焊缝、热影响区和母材力学性能匹配程度对高钢级管道最大轴向应变的影响。基于ASME VIII-2局部应变极限准则和累积损伤模型,采用XFEM模拟了环焊缝结构在轴向位移和内压作用下的断裂过程。通过单调拉伸试验获得模拟计算所需的母材和焊缝材料参数,并假设热影响区材料参数在一定程度上低于焊缝和母材。结果表明:在不同匹配度组合下,裂纹起裂位置均出现在力学性能最低的热影响区,管道轴向应变随内压的增加而减小;对于不匹配的环焊缝,焊缝力学性能越低,环焊缝管的最大轴向应变越小。对于过匹配环焊缝,当内压小于6 MPa时,20%过匹配环焊缝管的最大轴向应变高于10%过匹配环焊缝管。而当内压大于6 MPa时,20%超配环焊缝管的最大轴向应变较小。
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引用次数: 0
Investigations on the Failure Behavior of Specimens Containing Crack Fields Made by Additive Manufacturing 含裂纹场的增材制造试样破坏行为研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84666
L. Stumpfrock, U. Weber, S. Weihe, M. Seidenfuss, Linda Mally
Laminar and quasi-laminar orientations of hydrogen flakes with an inclination up to 16° to the pressure retaining surface were found in pressure vessels of Belgian nuclear power plants. Because of their orientation, these crack tips undergo predominantly mixed-mode loading conditions under internal pressure and the induced stress and strain fields of the single crack tips influence each other. In a former paper, the failure behavior under mixed-mode loading conditions was investigated at RT (Room Temperature) in the upper shelf and in the lower transition region of the steel 22NiMoCr3-7, respectively. In this paper, the failure behavior will be shown for many different levels of material toughness (beginning from upper shelf down to the lower shelf region) on experiments. Additionally numerical simulations are carried out with extended micromechanical based damage mechanics models. For the description of ductile failure mode the Rousselier model is used and the Beremin model to calculate the probability of cleavage fracture. To simulate the sensitivity for low stress triaxiality damage by shear loading, the damage mechanics model was enhanced with a term to account for damage evolution by shear. For numerical simulations in the transition region of brittle-to-ductile failure a coupled damage mechanics model (enhanced Rousselier & Beremin) will be used. In this paper, the current state of the ongoing research project is presented.
在比利时核电站的压力容器中发现了层流和准层流取向的氢片,其与保压面倾斜度可达16°。由于它们的取向,这些裂纹尖端在内压下主要处于混合加载状态,并且单个裂纹尖端的诱导应力场和应变场相互影响。在之前的一篇论文中,分别研究了22NiMoCr3-7钢的上架和下过渡区在室温下混合模式加载条件下的破坏行为。在本文中,将在实验中显示许多不同级别的材料韧性(从上大陆架区域开始向下到下大陆架区域)的破坏行为。此外,采用扩展的微力学损伤力学模型进行了数值模拟。对于韧性破坏模式的描述,采用Rousselier模型和Beremin模型来计算解理断裂的概率。为了模拟剪切作用下低应力三轴损伤的敏感性,在损伤力学模型中增加了剪切作用下损伤演化的项。对于脆性到韧性破坏过渡区域的数值模拟,将使用耦合损伤力学模型(增强Rousselier & Beremin)。在本文中,介绍了正在进行的研究项目的现状。
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引用次数: 0
Metal Additive Manufacturing Simulation Using Sequentially Coupled Thermo-Mechanical Analysis 基于顺序耦合热-力学分析的金属增材制造仿真
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84612
J. Nakai-Chapman, C. Fietek, J. Sakai, Young-Bae Park
Additive manufacturing (AM) has become one of the most revolutionary technologies for the fabrication of metallic parts within the industry; notably, the use of existing metals has significantly eased the adoption of AM in manufacturing. The metal AM method can produce complex parts with effective cost. This process, however, involves rapid heating and solidification, resulting in a high thermal gradient. It causes undesired residual stress and distortion that significantly affects the final product’s integrity. This study investigates the features of a high thermal gradient, structural deformation, and residual stress involved in the powder bed fusion process in virtual environments. Powder bed fusion is an additive manufacturing method that uses a laser or electron beam to melt and fuse the metal material to form a three-dimensional part. A simulation model was developed using layer-to-layer scanning paths based on a 3D geometry in the 3DEXPERIENCE platform. Commercial finite element analysis (FEA) software, Abaqus CAE, is used for the sequentially coupled thermo-mechanical analysis. The temperature history is first calculated in an uncoupled thermal analysis and introduced as a predefined field in the subsequent structural analysis. In the sequentially coupled thermo-mechanical analysis, the thermal evolution of the problem affects the structural response, but the temperature field is not dependent on the stress field. Heat transfer in additive manufacturing is time-dependent, and temperature distribution in an additively manufactured part is non-uniform. Hence a time-dependent heat conduction problem is solved to analyze the process. After the thermal analysis is completed, the quasi-static equilibrium of stress is determined for each time step. An isotropic hardening rule was utilized to consider the evolution of plastic deformation.
增材制造(AM)已成为行业内最具革命性的金属零件制造技术之一;值得注意的是,现有金属的使用大大缓解了AM在制造业中的采用。金属增材制造方法可以以有效的成本生产复杂的零件。然而,该过程涉及快速加热和凝固,导致高热梯度。它会导致不希望的残余应力和变形,严重影响最终产品的完整性。本研究探讨了虚拟环境下粉末床熔合过程中的高热梯度、结构变形和残余应力等特征。粉末床熔融是一种增材制造方法,它使用激光或电子束熔化和熔合金属材料,形成三维零件。利用基于3DEXPERIENCE平台三维几何图形的层对层扫描路径建立仿真模型。采用商用有限元分析软件Abaqus CAE进行顺序耦合热-力分析。温度历史首先在非耦合热分析中计算,并在随后的结构分析中作为预定义的场引入。在顺序耦合热-力分析中,问题的热演化影响结构响应,但温度场不依赖于应力场。增材制造中的传热具有时变特性,增材制造零件的温度分布不均匀。因此,解决了一个随时间变化的热传导问题来分析这一过程。热分析完成后,确定每个时间步长的应力准静态平衡。采用各向同性硬化规则来考虑塑性变形的演变。
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引用次数: 0
Probabilistic Fracture Mechanics Codes for Piping International Benchmark – Part 1: Deterministic Comparisons 管道国际基准的概率断裂力学规范。第1部分:确定性比较
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84724
Matthew Homiack
This paper describes deterministic benchmark comparisons of 14 probabilistic fracture mechanics (PFM) codes. The benchmark problem focused on determining the leak-before-break behavior of a nickel-based alloy weld in a large-bore piping system of a pressurized-water reactor. The modeled degradation mechanism was primary water stress-corrosion cracking (PWSCC). The benchmark problem was deterministically analyzed with the PFM codes using their models for crack growth rates, stress-intensity factors, crack-opening displacements (CODs), crack transition from inside surface-breaking cracks to through-wall cracks, leak rates, and crack stability. Several output quantities of interest relevant to leak-before-break behavior were then compared. Other outputs as a function of the simulated component operating time were also compared, including the crack lengths and depths, stress-intensity factors, inside and outside surface CODs, and leak rates. An interpretation of these comparisons is provided in relation to the underlying models to better understand the effects of the different modeling approaches. Insights from this study will be used to inform probabilistic comparisons of the PFM codes, which will be presented in a subsequent paper.
本文描述了14种概率断裂力学(PFM)规范的确定性基准比较。基准问题的重点是确定压水反应堆大口径管道系统中镍基合金焊缝的破裂前泄漏行为。模拟的降解机制为原生水应力-腐蚀开裂(PWSCC)。利用PFM规范的裂纹扩展速率、应力强度因子、裂纹张开位移(CODs)、裂纹从内部破面裂纹向穿壁裂纹过渡、泄漏率和裂纹稳定性模型,对基准问题进行了确定性分析。然后比较了与中断前泄漏行为相关的几个感兴趣的输出量。作为模拟部件运行时间函数的其他输出也进行了比较,包括裂纹长度和深度、应力强度因子、内外表面cod和泄漏率。为了更好地理解不同建模方法的影响,本文提供了与基础模型相关的这些比较的解释。本研究的见解将用于PFM代码的概率比较,这将在随后的论文中提出。
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引用次数: 0
Revision of the Annex Z V Concerning the Calculation of Bolted Joints in the French Nuclear Code RCC-M® 修订了法国核规范RCC-M®中关于螺栓连接计算的附录zv
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-81911
H. Lejeune, Philippe Rohart, M. Triay, Aurélien Di Rienzo
AFCEN is the publisher of the French Nuclear code RCC-M® (Design and Construction Rules for Mechanical Components of PWR Nuclear Islands) [1]. It has launched an action for the revision of the Annex Z V and F 7000, respectively concerning the design and the installation of the bolted flange connections. It should be published as probationary phase rules (Section VI of RCC-M®), in the next version of the code, in 2022. The proposed modifications for F 7000 have already been described in [2], and this paper focuses on the proposed modification for the calculation method detailed in the Annex Z V. First, the general philosophy and structure of the Annex, including both Taylor-Forge based (Z V 2000) and NF EN 1591-1 [3] based (Z V 3000) calculation methods, is introduced. Then the major proposed improvements introduced in Z V 2000 (Taylor-Forge based), compared to current edition, are detailed. This includes the management of the metal-to-metal contact (MMC) in the connection (between flanges or between flanges and the gasket limiter ring) that can be required in both assembly and operation. Moreover, the use of specific gasket types involved in these connections (Expanded Graphite Ring or Metal Energized C-Ring...) is covered in this paper. Finally, a focus is also performed on other introductions, like the management of standard connections (including standard flanges, gasket, and bolts), the account for the tightening scatter, the effective gasket width determination in regard with the flange rigidity, and the internal force variation in the connections due to thermal expansion.
AFCEN是法国核规范RCC-M®(压水堆核岛机械部件设计和施工规则)[1]的出版商。对附件zv和f7000分别进行了关于螺栓法兰连接的设计和安装的修订。它应该作为试用阶段规则(RCC-M®第VI节)在2022年的下一个版本的代码中发布。对f7000的拟议修改已经在[2]中进行了描述,本文重点介绍了附件Z V中详细介绍的计算方法的拟议修改。首先,介绍了附件的一般原理和结构,包括基于Taylor-Forge (Z V 2000)和基于NF EN 1591-1 [3] (Z V 3000)的计算方法。然后详细介绍了zv2000(基于Taylor-Forge)中提出的与当前版本相比的主要改进。这包括在装配和操作中可能需要的连接(法兰之间或法兰与垫圈限位环之间)中的金属对金属接触(MMC)的管理。此外,本文还介绍了这些连接中涉及的特定垫圈类型(膨胀石墨环或金属通电c形环…)的使用。最后,还重点介绍了其他内容,如标准连接(包括标准法兰、垫片和螺栓)的管理,拧紧分散的考虑,与法兰刚度有关的有效垫片宽度的确定,以及由于热膨胀而导致的连接内力变化。
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引用次数: 0
Evaluation of Pipe Flange Connection Assembly Efficiencies Using Common Tools and Patterns 使用通用工具和模式评估管道法兰连接装配效率
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-78696
Shane Szemanek, Scott R. Hamilton
ASME PCC-1 (2010) introduced 5 different alternative bolting patterns in contrast to the Legacy Pattern that is commonly known as the “Star Pattern”. For the past 15 years, research has shown that these Alternative Patterns issued by PCC-1 are more efficient than the Star Pattern. However, the research has shown tool movement around the flange to show efficiency, but not actual assembly time and/or assembly time savings from each one of these alternative bolting patterns. While all of these alternative bolting patterns are not appropriate for every gasket type and might not add efficiency for smaller diameter flanges, there are many mid-stream and downstream petrochemical applications that could benefit from further knowledge of these efficiencies. The goal of this paper is to not only determine which one of these alternative patterns is the most efficient but to also compare different types of assembly tools with each pattern. This analysis does not address the accuracy and repeatability of each method and tool type, but its function is to determine the optimum combination of tool and pattern selection to decrease downtime and Lost Profit Opportunity (LPO). This paper will use both bolting patterns and assembly tools on an 18” 600 Class flange, that has (24) 1-1/4” studs to develop a method for determining further testing of bolting pattern and bolting tools.
ASME PCC-1(2010)引入了5种不同的可选螺栓模式,与通常被称为“星形模式”的传统模式形成对比。在过去的15年里,研究表明,这些由PCC-1发布的备选模式比星型模式更有效。然而,研究表明,工具在法兰周围移动可以提高效率,但并没有实际的装配时间和/或每一种替代螺栓模式所节省的装配时间。虽然并非所有这些可选的螺栓模式都适用于每种垫圈类型,并且可能无法提高较小直径法兰的效率,但有许多中游和下游石化应用可以从进一步了解这些效率中受益。本文的目标不仅是确定这些可选模式中的哪一种是最有效的,而且还比较使用每种模式的不同类型的装配工具。这种分析不涉及每种方法和工具类型的准确性和可重复性,但其功能是确定工具和模式选择的最佳组合,以减少停机时间和损失的利润机会(LPO)。本文将在18 " 600级法兰上使用螺栓模式和装配工具,该法兰具有(24)1-1/4 "螺栓,以开发一种确定螺栓模式和螺栓工具进一步测试的方法。
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引用次数: 0
Numerical Study on Buckling Behaviors of Thin-Walled Longitudinal Corrugated Cylindrical Shells Under Axial Compression Loads 轴向压缩载荷作用下薄壁纵向波纹圆柱壳屈曲行为的数值研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84396
He Ma, Zhiping Chen, P. Jiao, Xinyi Lin
Thin-walled cylindrical shell structures are widely used in various engineering fields due to their highly efficient load carrying capacity. This kind of structures is prone to buckling failure when subjected to axial compression loads. Machining the shell into corrugated shape is an effective method to prevent buckling. Rational design of corrugated shells can improve the load carrying efficiency of shell structures. However, there are few studies focused on the effects of various parameters on the longitudinal corrugated cylindrical shell buckling. In this paper, numerical studies are performed to analyze the factors affecting the buckling behaviors of thin-walled longitudinal corrugated cylindrical shells under axial compression loads. The cross section of the corrugated shell is obtained by superposing the sine curve on the reference circle. The critical buckling load, buckling mode and imperfection sensitivity of the longitudinal corrugated cylindrical shells are examined and compared with ordinary cylindrical shells. The effects of shell dimensions and material yield strength are taken into account. In addition, the influence of cross section shape parameters on the critical buckling load is considered, including the amplitude A and wave number k. Results show that the axial load carrying capacity of longitudinal corrugated cylindrical shells is better than ordinary cylindrical shells, and rational design of cross section shape can enhance the stability of corrugated shells. This work can provide some reference for relevant experimental studies. Furthermore, it can also give some guides for the application of thin-walled longitudinal corrugated cylindrical shells in actual engineering.
薄壁圆柱壳结构以其高效的承载能力被广泛应用于各个工程领域。这种结构在轴向压缩载荷作用下容易发生屈曲破坏。将壳体加工成波纹状是防止屈曲的有效方法。合理设计波纹壳可以提高壳结构的承载效率。然而,关于各种参数对波纹圆柱壳纵向屈曲的影响的研究很少。本文对影响纵向波纹薄壁圆柱壳在轴向压缩载荷作用下屈曲行为的因素进行了数值研究。将正弦曲线叠加在参考圆上,得到波纹壳的截面。研究了纵向波纹圆柱壳的临界屈曲载荷、屈曲模态和缺陷灵敏度,并与普通圆柱壳进行了比较。考虑了壳体尺寸和材料屈服强度的影响。此外,还考虑了截面形状参数对临界屈曲载荷的影响,包括振幅A和波数k。结果表明,纵向波纹圆柱壳的轴向承载能力优于普通圆柱壳,合理设计截面形状可以增强波纹壳的稳定性。本工作可为相关实验研究提供一定的参考。同时也为薄壁纵向波纹圆柱壳在实际工程中的应用提供了一定的指导。
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引用次数: 0
Simplified Formulas for External Pressure Design 外压设计简化公式
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-78354
W. M. Kirkland, Christopher R. Bett
Design of vessels for external pressure currently requires a chart-based solution or analytical approaches which are not necessarily intuitive. In this paper, we propose simple formulas for the external pressure evaluation of pipes and other cylindrical pressure vessels. We present a conceptual comparison between the elastic and elastic-plastic stability of structural columns and that of cylindrical vessels of long, intermediate, and short length. Their common features allow an accurate and straightforward approach for external pressure design. The approach is also extended to spherical caps, conical vessels, and formed heads. We compare the method presented to the current acceptance criteria from various design codes, including the ASME Boiler and Pressure Vessel Code Section VIII, Code Case 2286, and EN 13445-3, as well as codes for steel and aluminum structures. In further discussion, the simplified method is compared against the results of more than 500 experiments on the buckling of cylindrical and spherical vessels published over the past two centuries. This simple but accurate approximation is conceptually intuitive, analytically straightforward, and shows potential utility in pressure vessel design codes, as well as piping design codes such as B31 that currently reference ASME VIII for external pressure design.1
目前,外部压力容器的设计需要基于图表的解决方案或分析方法,而这些方法不一定是直观的。在本文中,我们提出了简单的计算管道和其他圆柱形压力容器外压力的公式。我们提出了结构柱的弹性和弹塑性稳定性与长、中、短长度圆柱形容器的弹性和弹塑性稳定性的概念比较。它们的共同特点允许外部压力设计的精确和直接的方法。该方法也扩展到球形帽,锥形容器和形成的封头。我们将所提出的方法与当前各种设计规范的验收标准进行比较,包括ASME锅炉和压力容器规范第VIII节,规范案例2286和EN 13445-3,以及钢和铝结构规范。在进一步的讨论中,将简化方法与过去两个世纪发表的500多个圆柱形和球形容器屈曲实验结果进行了比较。这种简单但准确的近似在概念上直观,分析上直截了当,并且在压力容器设计规范以及管道设计规范(如B31)中显示出潜在的实用性,该规范目前参考ASME VIII进行外部压力设计
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引用次数: 0
The Follow Up Development and on the Usage of the Profiled Wire Gasket 异形钢丝垫片的后续开发及应用
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-80855
Erik Sullivan, A. Currie
The paper discusses the development of sealing technology within the organization with particular emphasis on the gasket manufactured by profiled winding wire. This will be referred to as a PWG. The paper is a continuation of the paper presented in Paris PVP2013-97050 and follow up papers in PVP2014-28948 and in PVP2018-84067. It discusses further laboratory testing and briefly describes two related field service case studies. The paper details tests which include: oxidation testing of graphite, compression and recovery testing, chemical resistance testing of fillers in Sulphuric Acid service. The two related studies are based around the use in a Western Canadian refinery on a hot vapour exchanger and on a Fluidised Catalytic Cracker problematic flange.
本文讨论了组织内密封技术的发展,重点介绍了异形缠绕线制造的密封垫片。这将被称为PWG。这篇论文是巴黎会议PVP2013-97050论文的延续,以及PVP2014-28948和PVP2018-84067的后续论文。它讨论了进一步的实验室测试,并简要描述了两个相关的现场服务案例研究。本文详细介绍了石墨的氧化测试、压缩和回收测试、填料在硫酸中的耐化学性测试。这两个相关的研究是基于在加拿大西部炼油厂的热蒸汽交换器和流化催化裂化装置的问题法兰上的使用。
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引用次数: 0
Research on the Laws of Soil Subsidence Range on the Response of Buried Pipelines 土壤沉降范围对埋地管道响应规律的研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84585
Feng Xu, Yongsheng Xu, Jianfei Song, Cenfan Liu, Xin Liu
In recent years, there have been frequent leakage and explosion accidents caused by the cracking of the circumferential weld of buried pipelines, and soil subsidence is one of the main reasons for the accidents. This paper carries out a numerical simulation analysis based on the soil spring model of the buried pipeline, and studies the mechanical response laws such as axial stress and deformation of buried pipelines under different subsidence ranges. The results show that: With the increases of the subsidence range, the deformation of the pipeline first gradually increases, and then remains unchanged, the axial stress of the pipeline, first increases, then decreases slightly, and finally remains unchanged. With the increase of soil subsidence amount, the dangerous subsidence range of soil increases. When the subsidence amount reaches the yield displacement of the soil, with the increase of subsidence range, the maximum axial stress of the pipeline increases. The results have certain guiding significance for the design and maintenance of buried pipelines.
近年来,地埋管道环焊缝开裂引起的泄漏爆炸事故频发,而土壤沉降是造成泄漏爆炸事故的主要原因之一。本文基于地埋管道土弹簧模型进行了数值模拟分析,研究了不同沉降范围下地埋管道轴向应力、变形等力学响应规律。结果表明:随着沉降范围的增大,管道的变形先逐渐增大后保持不变,管道的轴向应力先增大后略有减小,最后保持不变。随着土体沉降量的增加,土体的危险沉降范围增大。当沉降量达到土体屈服位移时,随着沉降幅度的增大,管道最大轴向应力增大。研究结果对埋地管道的设计和维护具有一定的指导意义。
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引用次数: 0
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Volume 2: Computer Technology and Bolted Joints; Design and Analysis
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