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Volume 2: Computer Technology and Bolted Joints; Design and Analysis最新文献

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Research on the Influence of Girth Weld Joint Matching Degree on the Safety Performance of High Steel Grade Pipeline Based on ASME Local Strain Limit Criterion 基于ASME局部应变极限准则的高钢级管道环焊缝匹配度对安全性能的影响研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84636
Xin Liu, Liangxin Sun, Yongsheng Xu, Haitao Wang, G. Deng
In this study, numerical simulation is used to analyze the influence of the mechanical properties matching degree of weld, HAZ and base metal on the maximum axial strain of high steel grade pipeline. Based on ASME VIII-2 local strain limit criterion and cumulative damage model, the fracture process of girth weld structure under axial displacement and internal pressure is simulated with XFEM. The material parameters of base metal and weld which are necessary for the simulation calculation are obtained by monotonic tensile test, and the material parameters of HAZ are assumed to be lower than those of the weld and base metal to a certain extent. The results show that for different matching degree combinations, the crack initiation location always appears in the HAZ with the lowest mechanical properties, and the axial strain of the pipeline decreases with the increase of the internal pressure. For the undermatched girth weld, the lower the mechanical properties of the weld is, the smaller the maximum axial strain of the girth weld pipe is. For overmatched girth weld, when the internal pressure is less than 6 MPa, the maximum axial strain of 20% overmatched girth weld pipe is higher than that of 10% overmatched girth weld pipe. However, when the internal pressure is higher than 6 MPa, the maximum axial strain of 20% overmatched girth weld pipe is smaller.
本研究采用数值模拟的方法,分析了焊缝、热影响区和母材力学性能匹配程度对高钢级管道最大轴向应变的影响。基于ASME VIII-2局部应变极限准则和累积损伤模型,采用XFEM模拟了环焊缝结构在轴向位移和内压作用下的断裂过程。通过单调拉伸试验获得模拟计算所需的母材和焊缝材料参数,并假设热影响区材料参数在一定程度上低于焊缝和母材。结果表明:在不同匹配度组合下,裂纹起裂位置均出现在力学性能最低的热影响区,管道轴向应变随内压的增加而减小;对于不匹配的环焊缝,焊缝力学性能越低,环焊缝管的最大轴向应变越小。对于过匹配环焊缝,当内压小于6 MPa时,20%过匹配环焊缝管的最大轴向应变高于10%过匹配环焊缝管。而当内压大于6 MPa时,20%超配环焊缝管的最大轴向应变较小。
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引用次数: 0
Investigations on the Failure Behavior of Specimens Containing Crack Fields Made by Additive Manufacturing 含裂纹场的增材制造试样破坏行为研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84666
L. Stumpfrock, U. Weber, S. Weihe, M. Seidenfuss, Linda Mally
Laminar and quasi-laminar orientations of hydrogen flakes with an inclination up to 16° to the pressure retaining surface were found in pressure vessels of Belgian nuclear power plants. Because of their orientation, these crack tips undergo predominantly mixed-mode loading conditions under internal pressure and the induced stress and strain fields of the single crack tips influence each other. In a former paper, the failure behavior under mixed-mode loading conditions was investigated at RT (Room Temperature) in the upper shelf and in the lower transition region of the steel 22NiMoCr3-7, respectively. In this paper, the failure behavior will be shown for many different levels of material toughness (beginning from upper shelf down to the lower shelf region) on experiments. Additionally numerical simulations are carried out with extended micromechanical based damage mechanics models. For the description of ductile failure mode the Rousselier model is used and the Beremin model to calculate the probability of cleavage fracture. To simulate the sensitivity for low stress triaxiality damage by shear loading, the damage mechanics model was enhanced with a term to account for damage evolution by shear. For numerical simulations in the transition region of brittle-to-ductile failure a coupled damage mechanics model (enhanced Rousselier & Beremin) will be used. In this paper, the current state of the ongoing research project is presented.
在比利时核电站的压力容器中发现了层流和准层流取向的氢片,其与保压面倾斜度可达16°。由于它们的取向,这些裂纹尖端在内压下主要处于混合加载状态,并且单个裂纹尖端的诱导应力场和应变场相互影响。在之前的一篇论文中,分别研究了22NiMoCr3-7钢的上架和下过渡区在室温下混合模式加载条件下的破坏行为。在本文中,将在实验中显示许多不同级别的材料韧性(从上大陆架区域开始向下到下大陆架区域)的破坏行为。此外,采用扩展的微力学损伤力学模型进行了数值模拟。对于韧性破坏模式的描述,采用Rousselier模型和Beremin模型来计算解理断裂的概率。为了模拟剪切作用下低应力三轴损伤的敏感性,在损伤力学模型中增加了剪切作用下损伤演化的项。对于脆性到韧性破坏过渡区域的数值模拟,将使用耦合损伤力学模型(增强Rousselier & Beremin)。在本文中,介绍了正在进行的研究项目的现状。
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引用次数: 0
Washers: Are They as Good as We Think? 洗衣机:它们像我们想象的那么好吗?
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-83610
Scott R. Hamilton, Dan Meigs
Many bolting professionals in the heavy industrial industry rely on the belief that “Washers play an essential role in generating and sustaining integrity in bolted assemblies.” [1] It is believed that washers improve the reliability of bolted joints by providing a consistent K-Factor by introducing a flat even plane on which the nut can rotate. During practical training we noticed that using washers resulted in greater difference in bolt load between studs than experienced without washers. That experience led the authors to hypothesize that washers do not improve the accuracy and repeatability of bolted flange joints. This paper reports the findings of a study conducted to test this hypothesis. The study recorded the variance in measured K-Factor when tightening nuts against various flange surfaces with and without washers and determined that, when properly lubricated, the performance of studs against various flange surfaces did not vary greatly from the performance of studs against washers. Additionally, in some cases washers introduced a source of variance in bolt load. In addition to their perceived benefit in generating and maintaining tension in the bolted flange joint, washers are understood to provide benefits including preventing damage to the flange surface, preventing galling of the flange surface, and preventing nut embedment. This study focused on the use of washers in generating the expected bolt load and did not assess those additional benefits of washer usage.
重工业行业的许多螺栓专业人员都相信“垫圈在螺栓组件的产生和保持完整性方面起着至关重要的作用”。[1]人们认为,垫圈通过引入一个平坦的均匀平面,使螺母可以在其上旋转,从而提供一致的k系数,从而提高了螺栓连接的可靠性。在实际培训中,我们注意到使用垫圈会导致螺柱之间的螺栓负载差异比没有垫圈的经验更大。这一经验使作者假设垫圈不能提高螺栓法兰连接的精度和可重复性。本文报告了一项研究的结果,以检验这一假设。该研究记录了在有垫圈和没有垫圈的情况下,在不同法兰表面拧紧螺母时测量到的k系数的差异,并确定,在适当润滑的情况下,螺栓对各种法兰表面的性能与螺栓对垫圈的性能相差不大。此外,在某些情况下,垫圈引入了螺栓载荷变化的来源。垫圈除了在螺栓法兰连接处产生和保持张力方面的好处外,还具有防止法兰表面损坏、防止法兰表面磨损和防止螺母嵌入的好处。这项研究的重点是使用垫圈产生预期的螺栓载荷,并没有评估使用垫圈的额外好处。
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引用次数: 0
Revision of the Annex Z V Concerning the Calculation of Bolted Joints in the French Nuclear Code RCC-M® 修订了法国核规范RCC-M®中关于螺栓连接计算的附录zv
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-81911
H. Lejeune, Philippe Rohart, M. Triay, Aurélien Di Rienzo
AFCEN is the publisher of the French Nuclear code RCC-M® (Design and Construction Rules for Mechanical Components of PWR Nuclear Islands) [1]. It has launched an action for the revision of the Annex Z V and F 7000, respectively concerning the design and the installation of the bolted flange connections. It should be published as probationary phase rules (Section VI of RCC-M®), in the next version of the code, in 2022. The proposed modifications for F 7000 have already been described in [2], and this paper focuses on the proposed modification for the calculation method detailed in the Annex Z V. First, the general philosophy and structure of the Annex, including both Taylor-Forge based (Z V 2000) and NF EN 1591-1 [3] based (Z V 3000) calculation methods, is introduced. Then the major proposed improvements introduced in Z V 2000 (Taylor-Forge based), compared to current edition, are detailed. This includes the management of the metal-to-metal contact (MMC) in the connection (between flanges or between flanges and the gasket limiter ring) that can be required in both assembly and operation. Moreover, the use of specific gasket types involved in these connections (Expanded Graphite Ring or Metal Energized C-Ring...) is covered in this paper. Finally, a focus is also performed on other introductions, like the management of standard connections (including standard flanges, gasket, and bolts), the account for the tightening scatter, the effective gasket width determination in regard with the flange rigidity, and the internal force variation in the connections due to thermal expansion.
AFCEN是法国核规范RCC-M®(压水堆核岛机械部件设计和施工规则)[1]的出版商。对附件zv和f7000分别进行了关于螺栓法兰连接的设计和安装的修订。它应该作为试用阶段规则(RCC-M®第VI节)在2022年的下一个版本的代码中发布。对f7000的拟议修改已经在[2]中进行了描述,本文重点介绍了附件Z V中详细介绍的计算方法的拟议修改。首先,介绍了附件的一般原理和结构,包括基于Taylor-Forge (Z V 2000)和基于NF EN 1591-1 [3] (Z V 3000)的计算方法。然后详细介绍了zv2000(基于Taylor-Forge)中提出的与当前版本相比的主要改进。这包括在装配和操作中可能需要的连接(法兰之间或法兰与垫圈限位环之间)中的金属对金属接触(MMC)的管理。此外,本文还介绍了这些连接中涉及的特定垫圈类型(膨胀石墨环或金属通电c形环…)的使用。最后,还重点介绍了其他内容,如标准连接(包括标准法兰、垫片和螺栓)的管理,拧紧分散的考虑,与法兰刚度有关的有效垫片宽度的确定,以及由于热膨胀而导致的连接内力变化。
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引用次数: 0
Numerical Simulation Comparative Analysis of Pipe Soil Interaction in Buried Pipeline 埋地管道管土相互作用数值模拟对比分析
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84573
Feng Xu, Yongsheng Xu, Jianfei Song, Hongchao Suo, Xin Liu
Aiming at the problem that there is no effective tool to quickly analyze the mechanical response of long-distance buried pipelines, this paper uses the APDL language of ANSYS to compile a rapid solution program for the mechanical response of buried pipelines based on the soil spring model. The program is used to establish the calculation model of 500 m long pipe, and analyze the mechanical response of the pipeline with and without medium and subsidence. The value are compared with those of ABAQUS based on PSI unit and solid contact model. The results show that the calculation value of these three methods are in good agreement. The program can realize rapid modeling and accurate analysis of long-distance buried pipelines, and has high engineering application value.
针对长埋管道力学响应缺乏有效快速分析工具的问题,利用ANSYS的APDL语言编写了基于土弹簧模型的长埋管道力学响应快速求解程序。利用该程序建立了500 m长管道的计算模型,分析了管道在有介质和无沉降情况下的力学响应。并与基于PSI单元和固体接触模型的ABAQUS计算结果进行了比较。结果表明,三种方法的计算值吻合较好。该程序可实现长埋管道的快速建模和精确分析,具有较高的工程应用价值。
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引用次数: 0
Estimation of Bolt Creep Characteristics and Sealing Performance of Flanged Joints 法兰连接螺栓蠕变特性及密封性能评估
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-78366
Hiroshi Yamanaka
In the published standards, selection criteria for bolt materials for high temperature and high pressure environments (exceeding 540°C (1000°F) and 300 lb) has not been specified. In addition, it seems that there are few studies that summarize how the initial bolt load and the flange nominal diameter affect the change over time of the bolt load under a high temperature environment. This paper proposed formulas to calculate the changes over time in bolt stress and gasket stress easily due to bolt creep by applying the mechanical relationship of bolted flange joint. The changes over time in the bolt stress and the gasket stress calculated by the proposed formulas were fairly good agreement with the FEM and the experiments. By utilizing proposed formulas, it is possible to predict when retightening should be carried out for bolted flange joints operated continuously for a long period of time. Furthermore, in the present paper, the effects of initial bolt load, internal pressure, bolt materials, and flange nominal diameters on the sealing performance under high temperature environments are clarified by utilizing proposed formulas and FEM. As a result, this paper shows that the increasing initial bolt load against bolt creep under a high temperature environment can not be expected to be effective, and that the size of internal pressure and flange nominal diameter has small effects on the change over time of bolt load.
在已发布的标准中,没有规定高温高压环境(超过540°C(1000°F)和300磅)螺栓材料的选择标准。此外,似乎很少有研究总结了高温环境下螺栓初始载荷和法兰公称直径如何影响螺栓载荷随时间的变化。本文利用螺栓法兰连接的力学关系,提出了易于计算螺栓蠕变引起的螺栓应力和垫片应力随时间变化的公式。所建公式计算的螺栓应力和垫片应力随时间的变化与有限元和试验结果吻合较好。利用所提出的公式,可以预测长时间连续运行的螺栓法兰连接何时应进行重新紧固。此外,本文还利用所提出的公式和有限元方法,阐明了螺栓初始载荷、内压、螺栓材料和法兰公称直径对高温环境下密封性能的影响。结果表明,在高温环境下,增加螺栓初始载荷对螺栓蠕变的影响不能指望有效,内压和法兰公称直径的大小对螺栓载荷随时间的变化影响较小。
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引用次数: 0
The Follow Up Development and on the Usage of the Profiled Wire Gasket 异形钢丝垫片的后续开发及应用
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-80855
Erik Sullivan, A. Currie
The paper discusses the development of sealing technology within the organization with particular emphasis on the gasket manufactured by profiled winding wire. This will be referred to as a PWG. The paper is a continuation of the paper presented in Paris PVP2013-97050 and follow up papers in PVP2014-28948 and in PVP2018-84067. It discusses further laboratory testing and briefly describes two related field service case studies. The paper details tests which include: oxidation testing of graphite, compression and recovery testing, chemical resistance testing of fillers in Sulphuric Acid service. The two related studies are based around the use in a Western Canadian refinery on a hot vapour exchanger and on a Fluidised Catalytic Cracker problematic flange.
本文讨论了组织内密封技术的发展,重点介绍了异形缠绕线制造的密封垫片。这将被称为PWG。这篇论文是巴黎会议PVP2013-97050论文的延续,以及PVP2014-28948和PVP2018-84067的后续论文。它讨论了进一步的实验室测试,并简要描述了两个相关的现场服务案例研究。本文详细介绍了石墨的氧化测试、压缩和回收测试、填料在硫酸中的耐化学性测试。这两个相关的研究是基于在加拿大西部炼油厂的热蒸汽交换器和流化催化裂化装置的问题法兰上的使用。
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引用次数: 0
Research on the Laws of Soil Subsidence Range on the Response of Buried Pipelines 土壤沉降范围对埋地管道响应规律的研究
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84585
Feng Xu, Yongsheng Xu, Jianfei Song, Cenfan Liu, Xin Liu
In recent years, there have been frequent leakage and explosion accidents caused by the cracking of the circumferential weld of buried pipelines, and soil subsidence is one of the main reasons for the accidents. This paper carries out a numerical simulation analysis based on the soil spring model of the buried pipeline, and studies the mechanical response laws such as axial stress and deformation of buried pipelines under different subsidence ranges. The results show that: With the increases of the subsidence range, the deformation of the pipeline first gradually increases, and then remains unchanged, the axial stress of the pipeline, first increases, then decreases slightly, and finally remains unchanged. With the increase of soil subsidence amount, the dangerous subsidence range of soil increases. When the subsidence amount reaches the yield displacement of the soil, with the increase of subsidence range, the maximum axial stress of the pipeline increases. The results have certain guiding significance for the design and maintenance of buried pipelines.
近年来,地埋管道环焊缝开裂引起的泄漏爆炸事故频发,而土壤沉降是造成泄漏爆炸事故的主要原因之一。本文基于地埋管道土弹簧模型进行了数值模拟分析,研究了不同沉降范围下地埋管道轴向应力、变形等力学响应规律。结果表明:随着沉降范围的增大,管道的变形先逐渐增大后保持不变,管道的轴向应力先增大后略有减小,最后保持不变。随着土体沉降量的增加,土体的危险沉降范围增大。当沉降量达到土体屈服位移时,随着沉降幅度的增大,管道最大轴向应力增大。研究结果对埋地管道的设计和维护具有一定的指导意义。
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引用次数: 0
Simplified Formulas for External Pressure Design 外压设计简化公式
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-78354
W. M. Kirkland, Christopher R. Bett
Design of vessels for external pressure currently requires a chart-based solution or analytical approaches which are not necessarily intuitive. In this paper, we propose simple formulas for the external pressure evaluation of pipes and other cylindrical pressure vessels. We present a conceptual comparison between the elastic and elastic-plastic stability of structural columns and that of cylindrical vessels of long, intermediate, and short length. Their common features allow an accurate and straightforward approach for external pressure design. The approach is also extended to spherical caps, conical vessels, and formed heads. We compare the method presented to the current acceptance criteria from various design codes, including the ASME Boiler and Pressure Vessel Code Section VIII, Code Case 2286, and EN 13445-3, as well as codes for steel and aluminum structures. In further discussion, the simplified method is compared against the results of more than 500 experiments on the buckling of cylindrical and spherical vessels published over the past two centuries. This simple but accurate approximation is conceptually intuitive, analytically straightforward, and shows potential utility in pressure vessel design codes, as well as piping design codes such as B31 that currently reference ASME VIII for external pressure design.1
目前,外部压力容器的设计需要基于图表的解决方案或分析方法,而这些方法不一定是直观的。在本文中,我们提出了简单的计算管道和其他圆柱形压力容器外压力的公式。我们提出了结构柱的弹性和弹塑性稳定性与长、中、短长度圆柱形容器的弹性和弹塑性稳定性的概念比较。它们的共同特点允许外部压力设计的精确和直接的方法。该方法也扩展到球形帽,锥形容器和形成的封头。我们将所提出的方法与当前各种设计规范的验收标准进行比较,包括ASME锅炉和压力容器规范第VIII节,规范案例2286和EN 13445-3,以及钢和铝结构规范。在进一步的讨论中,将简化方法与过去两个世纪发表的500多个圆柱形和球形容器屈曲实验结果进行了比较。这种简单但准确的近似在概念上直观,分析上直截了当,并且在压力容器设计规范以及管道设计规范(如B31)中显示出潜在的实用性,该规范目前参考ASME VIII进行外部压力设计
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引用次数: 0
Probabilistic Fracture Mechanics Codes for Piping International Benchmark – Part 1: Deterministic Comparisons 管道国际基准的概率断裂力学规范。第1部分:确定性比较
Pub Date : 2022-07-17 DOI: 10.1115/pvp2022-84724
Matthew Homiack
This paper describes deterministic benchmark comparisons of 14 probabilistic fracture mechanics (PFM) codes. The benchmark problem focused on determining the leak-before-break behavior of a nickel-based alloy weld in a large-bore piping system of a pressurized-water reactor. The modeled degradation mechanism was primary water stress-corrosion cracking (PWSCC). The benchmark problem was deterministically analyzed with the PFM codes using their models for crack growth rates, stress-intensity factors, crack-opening displacements (CODs), crack transition from inside surface-breaking cracks to through-wall cracks, leak rates, and crack stability. Several output quantities of interest relevant to leak-before-break behavior were then compared. Other outputs as a function of the simulated component operating time were also compared, including the crack lengths and depths, stress-intensity factors, inside and outside surface CODs, and leak rates. An interpretation of these comparisons is provided in relation to the underlying models to better understand the effects of the different modeling approaches. Insights from this study will be used to inform probabilistic comparisons of the PFM codes, which will be presented in a subsequent paper.
本文描述了14种概率断裂力学(PFM)规范的确定性基准比较。基准问题的重点是确定压水反应堆大口径管道系统中镍基合金焊缝的破裂前泄漏行为。模拟的降解机制为原生水应力-腐蚀开裂(PWSCC)。利用PFM规范的裂纹扩展速率、应力强度因子、裂纹张开位移(CODs)、裂纹从内部破面裂纹向穿壁裂纹过渡、泄漏率和裂纹稳定性模型,对基准问题进行了确定性分析。然后比较了与中断前泄漏行为相关的几个感兴趣的输出量。作为模拟部件运行时间函数的其他输出也进行了比较,包括裂纹长度和深度、应力强度因子、内外表面cod和泄漏率。为了更好地理解不同建模方法的影响,本文提供了与基础模型相关的这些比较的解释。本研究的见解将用于PFM代码的概率比较,这将在随后的论文中提出。
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引用次数: 0
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Volume 2: Computer Technology and Bolted Joints; Design and Analysis
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