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VESTNIK of Samara University. Aerospace and Mechanical Engineering最新文献

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Procedure of assessing the error of the device for measuring mass-centering and inertial characteristics of nanosatellites using reference objects 利用参考物体测量纳米卫星质量定心和惯性特性的装置误差评定程序
Pub Date : 2022-11-18 DOI: 10.18287/2541-7533-2022-21-3-7-22
P. V. Vasin, E. Barinova
In this paper, we solve the problem of experimental determination of the accuracy of a device for measuring mass-centering and inertial characteristics of nanosatellites which was developed at Samara University and based on the principle of inverted torsional pendulum. A procedure for determining the measurement error of the inertia tensor components and the center-of-mass coordinates using reference objects is proposed. For this purpose, a reference composite object of variable configuration was developed and produced in the form of a CubeSat 3U nanosatellite. With the help of this standard, a modified method of conducting an experiment was developed, which allows reducing the influence of errors in the manufacture of the device and its tooling on the measurement accuracy by averaging the homogeneous quantities. The article presents the results of a series of experiments to determine the errors in measuring mass-centering and inertial characteristics of a reference composite object of three variants of assembly. This series of experiments confirmed the measurement error theoretically calculated and stated in the technical documentation for the device. In addition, the accuracy of the electronic optical sensor installed on the device was evaluated and it was found that the influence of environmental factors on its operation is insignificant and can be neglected. The results of this work can be used to determine the error of measuring the center-of-mass coordinates and the inertia tensor components of a CubeSat 1U-3U nanosatellite at the pre-launch testing stage.
本文解决了萨马拉大学研制的基于倒立扭摆原理的纳米卫星质量定心和惯性特性测量装置精度的实验测定问题。提出了一种利用参考物体确定惯性张量分量和质心坐标测量误差的方法。为此,以CubeSat 3U纳米卫星的形式开发和生产了一个可变配置的参考复合对象。在此标准的帮助下,开发了一种改进的实验方法,通过平均均匀量,可以减少设备制造及其工具中误差对测量精度的影响。本文介绍了一系列实验的结果,确定了测量三种变体组合的参考组合物体的质量定心和惯性特性的误差。这一系列的实验证实了理论上计算的测量误差,并在设备的技术文件中说明。此外,对安装在设备上的电子光学传感器的精度进行了评估,发现环境因素对其运行的影响不显著,可以忽略不计。研究结果可用于确定CubeSat 1U-3U纳米卫星在发射前测试阶段的质心坐标和惯性张量分量测量误差。
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引用次数: 0
Aspects of simulating stable low-cycle fatigue crack growth in the main parts of aircraft gas turbine engines 航空燃气涡轮发动机主要部件低周疲劳裂纹稳定扩展模拟方面
Pub Date : 2022-11-18 DOI: 10.18287/2541-7533-2022-21-3-127-140
A. Ryabov, K. Y. Mokhov, O. Voronkov, A. Kudryavtsev, A. A. Museev
The article presents theoretical basis for the industry-based approach for finite element modeling of stable crack growth in the main parts of an aviation gas turbine engine. An axial compressor disc is used as an example. Parameters of typical FE-models applied are provided. In addition, some effective practices of FE-modeling representing the novelty of this work are described: crack evolution increment under-relaxation and automation of the process of constructing a new crack front. Some simulation results are presented demonstrating implementation of the approach steps and benefits gained from the application of the listed features. Under-relaxation ensures maintaining the stability of a numerical solution for a significantly larger crack increment size. This leads to essential effort decrease as a result of reducing the total number of simulation cycles required. Automatic construction of a new crack front allows significant improvement in crack representation accuracy during the simulation process due to the greater number of points for which crack front evolution is determined.
本文为航空燃气涡轮发动机主要部件稳定裂纹扩展的工业有限元建模提供了理论基础。以轴向压缩机盘为例进行说明。给出了典型有限元模型的参数。此外,还描述了一些有效的有限元建模实践,这些实践代表了这项工作的新颖性:裂纹演化增量松弛和构建新裂纹前沿过程的自动化。给出了一些仿真结果,演示了方法步骤的实现以及从所列出的特征的应用中获得的好处。欠松弛确保数值解在显著较大的裂纹增量尺寸下保持稳定性。由于减少了所需的模拟周期总数,这导致了基本工作量的减少。在模拟过程中,由于确定了更多的裂纹前沿演化点,自动构建新的裂纹前沿可以显著提高裂纹表示的准确性。
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引用次数: 0
Formation of a rotating ring-shaped three-body tethered nanosatellite system with limited control 有限控制下旋转环形三体系留纳米卫星系统的形成
Pub Date : 2022-11-18 DOI: 10.18287/2541-7533-2022-21-3-69-84
Shumin Chen, Y. Zabolotnov
The problem of forming a rotating ring-shaped tethered system consisting of three nanosatellites is considered. To analyze the dynamics of the tether system, a mathematical model is developed in the orbital coordinate system using the Lagrange method. Using the sliding mode control method, two control programs for the deployment of tethers are proposed, in which tether tensions and thrust forces created by low-thrust engines are used as controls. In the first control program, the control actions are directly limited by the permissible limits of tether tensions forces and thrust forces, and when designing the second control program, an auxiliary dynamic system is added into the control system, which introduces control corrections that take into account the saturation effect. The stability of motion of the tethered formation system for both control programs is investigated using the Lyapunov theory. The results of numerical simulations confirmed the possibility of using the proposed control programs for the formation of a rotating triangular tethered system in the form of a regular triangle in the presence of disturbances and with account of the given constraints.
考虑了由三颗纳米卫星组成的旋转环形系留系统的问题。为了分析系绳系统的动力学特性,采用拉格朗日方法在轨道坐标系中建立了数学模型。采用滑模控制方法,提出了两种以低推力发动机产生的张力和推力为控制参数的系绳展开控制方案。在第一个控制程序中,控制动作直接受到绳索张力和推力的允许极限的限制,在设计第二个控制程序时,在控制系统中加入了一个辅助的动态系统,该系统引入了考虑饱和效应的控制修正。利用李亚普诺夫理论研究了两种控制方案下系留编队系统的运动稳定性。数值模拟的结果证实了利用所提出的控制程序在存在扰动和考虑给定约束条件的情况下形成正三角形形式的旋转三角形系索系统的可能性。
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引用次数: 0
Mathematical modeling of the evolution of a tribosystem in the process of formation of equilibrium roughness of a frictional contact 摩擦接触平衡粗糙度形成过程中摩擦系统演化的数学建模
Pub Date : 2022-11-18 DOI: 10.18287/2541-7533-2022-21-3-96-107
I. Kolesnikov, P. Koropets, D. Manturov, Ye. V. Shakhmatov
As the science of friction developed, tribologists showed that reliable operation of friction units is determined by the wear resistance of the surface layer, its ability to adapt to changing operating conditions. In this regard, there is a need not only to create structures on the surfaces of friction units that have the properties of self-regulation and self-organization, but also to monitor changes in the characteristics of the surface layer. This article presents an innovative methodology for monitoring the life cycle of surface layers coated by vacuum ion-plasma treatment. In this paper, we propose a dynamic model based on the hypothesis that roughness is both a factor that excites mechanical vibrations and a consequence of these vibrations, whereas roughness changes as a result of wear under the influence of local dynamic forces. It is shown that a friction pair is a nonlinear system with complex feedbacks. Its stationary motion can be considered as a strange attractor. The randomness of motion in the vicinity of the limit cycle is due to the presence of a link of constant delay with rigid positive feedback in the model. As a result, there is constant reconfiguration of the amplitude and phase of the oscillations.
随着摩擦科学的发展,摩擦学家表明,摩擦单元的可靠运行取决于表面层的耐磨性,即适应不断变化的操作条件的能力。在这方面,不仅需要在摩擦单元表面创造具有自我调节和自组织特性的结构,而且还需要监测表层特性的变化。本文提出了一种监测真空离子等离子体镀膜表层生命周期的创新方法。在本文中,我们提出了一个基于假设的动态模型,即粗糙度既是激发机械振动的一个因素,也是这些振动的结果,而粗糙度在局部动力的影响下由于磨损而变化。证明了摩擦副是一个具有复杂反馈的非线性系统。它的静止运动可以看作是一个奇异的吸引子。在极限环附近运动的随机性是由于模型中存在一个具有刚性正反馈的常延迟环节。因此,振荡的振幅和相位会不断地重新配置。
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引用次数: 1
Determination of the optimal parameters and engine layout for a strike unmanned aerial vehicle 攻击型无人机最优参数及发动机布局的确定
Pub Date : 2022-11-18 DOI: 10.18287/2541-7533-2022-21-3-23-35
Yu. V. Zinenkov, A. Lukovnikov, S. Agaverdyev
The article describes the solution of a complex problem to determine the optimal parameters and engine layout for the power plant of an advanced unmanned aerial vehicle according to the methodology developed by the authors using the authors complex mathematical model and the well-known method of indirect statistical optimization based on self-organization. At the same time, the main aerodynamic and flight performance characteristics of the unmanned aerial vehicle under study, calculated according to engineering methods, are shown, as well as the parameters and characteristics of its power plant, calculated using the authors algorithm implemented in a complex mathematical model. The results of parametric studies are also presented using the example of assessing the influence of the bypass ratio on the characteristics of a power plant and the parameters of the unmanned aerial vehicle under study. The process of conducting optimization studies of the Unmanned aerial vehicle power plant system with a bypass turbojet engine with mixing of the circuit flows behind the turbine is described. At the same time, special attention is paid to the formulation of the optimization problem, the choice of criteria and changeable variables, as well as the analysis of the results obtained by comparing the efficiency of the system under study with different engine configurations according to the criteria of the aircraft level: maximum range according to two formed flight programs.
本文利用作者建立的复杂数学模型和著名的基于自组织的间接统计优化方法,提出了一种求解先进无人机动力装置最优参数和发动机布局的复杂方法。同时,给出了根据工程方法计算的所研究无人机的主要气动特性和飞行性能,以及在复杂数学模型中采用作者算法计算的动力装置参数和特性。以涵道比对电厂特性和所研究无人机参数的影响为例,给出了参数化研究的结果。介绍了采用涵道涡喷发动机对无人机动力装置进行涡轮后混合回路流优化研究的过程。同时,重点研究了优化问题的制定、准则和可变变量的选择,以及根据两种已形成的飞行方案,按照飞机级别:最大航程准则,对不同发动机配置下被研究系统的效率进行比较所得结果分析。
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引用次数: 0
Creation of promising technologies for producing holes in parts of a high-frequency ion engine 在高频离子发动机的部件上创造出有前途的空穴技术
Pub Date : 2022-07-07 DOI: 10.18287/2541-7533-2022-21-2-93-99
A. Ryazantsev, S. Yukhnevich, A. Shirokozhuhova
The article considers application areas of various machining methods for perforating holes in parts with unpredictable surface fluctuations. The most effective methods of obtaining holes in parts of a high-frequency ion engine are shown. Studies of perforation technologies using various machining methods have been carried out. Qualitative relations between the geometric dimensions of a spherical billet perforated using a mechanical method, and the quality of the product surface layer are considered. An analysis of modern machining methods is carried out; promising technologies for obtaining holes in parts with a variable profile are presented. The necessity of using high-tech technologies for perforation in high-frequency ion engine parts is justified. The results obtained allow us to significantly expand the production technological capabilities, as well as significantly improve the technical characteristics of special equipment products in mechanical engineering.
考虑了各种加工方法在表面波动不可预测零件上打孔的应用领域。给出了在高频离子发动机部件中获得空穴的最有效方法。对各种加工方法的穿孔工艺进行了研究。考虑了用机械方法打孔球方坯的几何尺寸与产品表层质量之间的定性关系。对现代加工方法进行了分析;提出了在变轮廓零件上获得孔的有前途的技术。采用高科技技术进行高频离子发动机零件穿孔的必要性是合理的。所得结果使我们的生产技术能力得到了显著的扩展,同时也显著提高了机械工程专用设备产品的技术特性。
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引用次数: 0
Standardization of diagnostic indicators of gearbox teeth wear in aircraft gas-turbine engines 航空燃气涡轮发动机齿轮箱齿磨损诊断指标标准化
Pub Date : 2022-07-07 DOI: 10.18287/2541-7533-2022-21-2-28-37
К вопросу, Нормирования Диагностических, Признаков Износа, Зубьев Редукторов, А. Е. Сундуков
The gearboxes of aircraft gas turbine engines are their most stressed parts. One of the main gearbox defects is the tooth flank wear that causes resonant oscillations in engine structure elements. This defect is generally assessed using vibroacoustic diagnostics methods. It is noted that the currently existing recommendations on setting limit values for diagnostic indicators do not take into account the type of mathematical models that describe their dependence on the defect size. This can result in its uncontrolled development. We have shown that for the case under consideration, four kinds of mathematical models were earlier obtained to describe dependences of diagnostic indicators on the wear value: linear, power, exponential and combined (linear and exponential) models. The linear model is characterized by a constant rate of change in the level of a diagnostic indicator with the growth of wear. For power and exponential models the growth of wear leads to an increase of the rate of change in the diagnostic indicator value. The combined model is characterized by the presence of two zones of change in the diagnostic indicator intensity with the growth of wear: the constant rate zone and the zone of increasing rate. The use of diagnostic indicators with a continuous increase in their intensity depending on the growth of wear will require ensuring constant control of the gearbox vibration state, which is not always feasible. We give recommendations for setting standard values of the diagnostic indicator intensity for the considered models.
飞机燃气涡轮发动机的齿轮箱是其受力最大的部件。齿轮箱的主要缺陷之一是齿面磨损,引起发动机结构元件的共振振荡。这种缺陷通常用振动声学诊断方法进行评估。值得注意的是,目前关于设置诊断指标极限值的建议没有考虑到描述其对缺陷大小依赖的数学模型的类型。这可能导致其无法控制的发展。我们已经表明,对于所考虑的情况,早先获得了四种数学模型来描述诊断指标对磨损值的依赖性:线性,功率,指数和组合(线性和指数)模型。线性模型的特点是随着磨损的增长,诊断指标的水平具有恒定的变化率。对于功率模型和指数模型,磨损的增长导致诊断指标值的变化率增加。该组合模型的特点是随着磨损的增长,诊断指标强度存在两个变化区:恒定速率区和增加速率区。使用诊断指标,其强度随着磨损的增长而不断增加,这将需要确保对齿轮箱振动状态的持续控制,这并不总是可行的。我们提出建议,为考虑的模型设置诊断指标强度的标准值。
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引用次数: 0
A review of hybrid additive manufacturing of metal parts 金属零件混合增材制造研究进展
Pub Date : 2022-07-07 DOI: 10.18287/2541-7533-2022-21-2-48-64
A. Balyakin, M. Oleynik, E. P. Zlobin, D. Skuratov
This article provides an overview of the latest developments in the field of hybrid additive manufacturing of metal parts. The concept and various kinds of additive manufacturing are discussed. Special attention is paid to hybridization of additive technologies and various processes of forming: die forging, deep drawing, and others. The background and significance of the technologies, as well as their applicability in production are presented. The combination of additive manufacturing with forming processes is carried out with a dual purpose: to expand the area of application of additive manufacturing and overcome its limitations associated with low productivity, metallurgical defects, surface roughness and lack of dimensional accuracy; new application of traditional forming processes.
本文综述了金属零件混合增材制造领域的最新进展。讨论了增材制造的概念和各种增材制造方法。特别注意的是混合增材技术和各种成形过程:模锻,深拉深,和其他。介绍了这些技术的研究背景和意义,以及它们在生产中的适用性。增材制造与成形工艺的结合具有双重目的:扩大增材制造的应用领域,克服其低生产率、冶金缺陷、表面粗糙度和缺乏尺寸精度等局限性;传统成形工艺的新应用。
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引用次数: 0
Predicting changes in radial and axial clearances in ball bearings lubricated with low-viscosity liquids 预测用低粘度液体润滑的球轴承径向和轴向间隙的变化
Pub Date : 2022-07-07 DOI: 10.18287/2541-7533-2022-21-2-100-108
B. M. Silayev, I. Barmanov
Parts of rolling bearings lubricated with low-viscosity fluids are subject to intense wear of the working surfaces. The bearing life cycle under these conditions depends on the wear rate of the friction surfaces. Therefore, it is important to establish the relationship between the wear rate, the change in the clearances and the duration of work. This paper presents the results of wear tests for rolling ball bearings. After the tests the radial and axial clearances were measured, their changes and the duration of operation were analyzed. Having determined the path of friction, the wear rates of the bearings were calculated based on the values of changes in the radial and axial clearances. The wear rate of the bearing on the axial and radial clearances was plotted against the reduced (equivalent) load. The obtained dependences were approximated with a confidence of at least 98%. The obtained analytical expressions allow us to perform express calculations for changes in the bearing clearances. This will make it possible to forecast the bearing service time, taking into account the wear of the working surfaces under specified conditions, while ensuring correct functioning of the support assembly.
用低粘度流体润滑的滚动轴承部件受到工作表面的强烈磨损。在这些条件下,轴承的寿命周期取决于摩擦表面的磨损率。因此,建立磨损率、间隙变化和工作时间之间的关系是很重要的。本文介绍了滚动球轴承的磨损试验结果。试验结束后,测量了径向和轴向间隙,分析了它们的变化和运行时间。确定摩擦路径后,根据径向和轴向间隙的变化率计算轴承的磨损率。轴承在轴向和径向间隙上的磨损率是根据减少的(等效)负载绘制的。所获得的依赖关系的置信度至少为98%。得到的解析表达式使我们能够对轴承游隙的变化进行表达式计算。这将使预测轴承的使用时间成为可能,考虑到在规定条件下工作表面的磨损,同时确保支撑组件的正确功能。
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引用次数: 1
Justification of geometric parameters of the engine air particle separator 发动机空气颗粒分离器几何参数的标定
Pub Date : 2022-07-07 DOI: 10.18287/2541-7533-2022-21-2-7-15
A. Gishvarov, A. Rakhimov
The Engine Air Particle Separator is considered to be the most important element for maintaining the performance of helicopter engines when operating in dusty air conditions. The intensity of erosion of the elements of the gas-air passage of the gas turbine engine depends on many factors: on the hardness and chemical composition of dust particles, on the fractional composition, sand concentration, engine operating condition etc.Therefore, the development of a method for selecting the optimal values of the Engine Air Particle Separator parameters is a complex multi-criteria and multi-factor task. The present document addresses the selection method of optimal values (geometric dimensions) of the Engine Air Particle Separator parameters in aviation gas turbine engines. The methodology includes six main steps. The choice of optimal values of the Engine Air Particle Separator geometrical parameters is accomplished taking into account three partial criteria for the Engine Air Particle Separator efficiency: the degree of air purification, pressure loss and mass. The Engine Air Particle Separator parameters are selected using the Pareto method. An example of choosing the optimal values of the geometric parameters of a cyclone Engine Air Particle Separator is considered.
发动机空气颗粒分离器被认为是在多尘空气条件下保持直升机发动机性能的最重要的元件。燃气涡轮发动机气-气通道元件的侵蚀强度取决于诸多因素:粉尘颗粒的硬度和化学成分、粉尘颗粒的分数组成、砂粒浓度、发动机工况等。因此,发动机空气颗粒分离器参数优选方法的研究是一项复杂的多准则、多因素任务。本文讨论了航空燃气涡轮发动机空气颗粒分离器参数最优值(几何尺寸)的选择方法。该方法包括六个主要步骤。发动机空气颗粒分离器几何参数的最优值的选择考虑了发动机空气颗粒分离器效率的三个部分标准:空气净化程度、压力损失和质量。发动机空气颗粒分离器参数使用帕累托方法选择。以旋流发动机空气颗粒分离器的几何参数的最优取值为例进行了分析。
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引用次数: 0
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