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VESTNIK of Samara University. Aerospace and Mechanical Engineering最新文献

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Development of a model for determination of preloads on blade shrouds 叶片护冠预紧力测定模型的建立
Pub Date : 2023-06-28 DOI: 10.18287/2541-7533-2023-22-2-79-90
E. Pechenina, E. Kudashov, V. Pechenin
The article presents a digital model for calculating the change in the angles of incidence of compressor rotor wheel blades that characterize tightness. The input parameters for the model are the geometric deviations of the disc slots and blades of the set. The calculation is based on the modeling of joints using the finite element method. To automate the modeling, a parametric design model of the blade created in the CAD module of the NX program is used; a calculation automation program created in the MATLAB environment and an algorithm for converting deformations at points obtained in finite element method into angles. The initial data and the resulting parameter values are stored in spreadsheets. Experimental studies have been carried out, including measurements of the disk and blades of the impeller, their assembly and measurement of interference. A Gaussian filter was applied to process the results of angle measurements. The tightness of the set under consideration was calculated using the developed model. The results showed that the limiting simulation error amounts to 16% of the value of experimental data; the index of correlation between the simulated and experimental data was 0.71.
本文提出了一种计算压气机转子叶片入射角变化特征的数字模型。模型的输入参数是机组的盘槽和叶片的几何偏差。计算是在采用有限元方法对节点进行建模的基础上进行的。为了实现建模自动化,采用NX程序的CAD模块建立叶片参数化设计模型;在MATLAB环境下编写的计算自动化程序和将有限元法得到的点变形转换为角度的算法。初始数据和结果参数值存储在电子表格中。进行了实验研究,包括叶轮盘和叶片的测量、装配和干涉测量。采用高斯滤波对角度测量结果进行处理。利用所建立的模型计算了所考虑集的紧度。结果表明,极限模拟误差为实验数据值的16%;模拟数据与实验数据的相关指数为0.71。
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引用次数: 0
Influence of complex loading of radial bearings of the oscillation groups of liquid propellant engine steering gear on the frictional moment 液体推进剂发动机舵机振动组径向轴承复合载荷对摩擦力矩的影响
Pub Date : 2023-06-28 DOI: 10.18287/2541-7533-2023-22-2-21-32
Влияние Комплексного Нагружения, Радиальных Подшипников, Узлов Качания, Рулевых Агрегатов, НА Жрд, Момент Трения, Д. Е. Долгих
The paper presents a method for determining the frictional moments of the oscillation groups of the most widespread domestically made liquid propellant engine steering units. This is a topical issue requiring investigation to improve the efficiency and reliability of oscillation groups. The reason for the occurrence of an additional axial force in the radial bearings of the articulated joints that leads to an overestimation of the actual values of the moments relative to the theoretical values is shown. The procedure for calculating the maximum axial force and the accompanying increase in the moment, confirmed by the analysis of the results of the bench test of the experimental steering unit, is presented. An assessment of the range of axial forces in the absence of blocking of the axial movement of the bearing was carried out with a simultaneous analysis of the suitability of the existing methods for calculating the increase in the frictional moment for the obtained ratios of axial and radial loads. The direction of further research of low-speed radial bearings is determined, aimed at increasing the reliability of calculations and developing measures to minimize the frictional moment of production oscillation units.
本文提出了一种确定最广泛的国产液体推进剂发动机转向装置振动组摩擦力矩的方法。这是一个需要研究的热点问题,以提高振荡群的效率和可靠性。显示了在铰接关节的径向轴承中发生额外轴向力的原因,导致相对于理论值的力矩的实际值的高估。通过对实验转向装置台架试验结果的分析,给出了最大轴向力和力矩增量的计算方法。在不阻塞轴承轴向运动的情况下,对轴向力的范围进行了评估,同时分析了现有方法的适用性,以计算获得的轴向和径向载荷比的摩擦力矩增加。确定了低速径向轴承进一步研究的方向,旨在提高计算的可靠性,并制定最小化生产振荡单元摩擦力矩的措施。
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引用次数: 0
Controlled vibration protection systems: optimization and energy efficiency 可控振动保护系统:优化和节能
Pub Date : 2023-06-28 DOI: 10.18287/2541-7533-2023-22-2-116-126
V. Chernyshev, R. Polyakov, O. Fominova
The energy efficiency of controlled vibration protection systems is defined as the ratio of the vibration safety indicator they achieve to the cost of energy resources necessary to achieve the desired indicator. To solve the optimization problems of controlled vibration protection, a sufficient condition for the optimality of the accepted functional and, accordingly, the minimum principle, was used, the step-by-step implementation of which, in the course of numerical integration of the initial equations of the state of the system, makes it possible to reproduce the optimal control numeric arrays and the related components of the system state. The algorithm of the step-by-step procedure of the minimum principle was used to optimize the dynamic processes in the vibration protection system with indirect control of the viscous resistance damper and the potential energy recuperator. It has been established that the optimal controls that allow eliminating resonant phenomena in these systems are positional functions of a singular type, the relay switching of which in vibration protection systems with a controlled damper and recuperator is associated with a change in the sign of the absolute and relative velocity of the object and with a change in the sign of the velocity and relative displacement of the object.
可控振动保护系统的能量效率被定义为它们所达到的振动安全指标与达到预期指标所需的能源成本之比。为了解决可控振动保护的优化问题,采用了可接受泛函最优性的充分条件,即最小原则,在对系统状态初始方程进行数值积分的过程中逐步实现,从而可以重现最优控制数值数组和系统状态的相关分量。采用最小原则分步优化算法,对粘阻阻尼器和势能回收器间接控制的振动保护系统进行动态过程优化。已经确定,在这些系统中允许消除谐振现象的最优控制是奇异型的位置函数,在具有受控阻尼器和回热器的振动保护系统中,其继电器开关与物体的绝对速度和相对速度的符号变化以及物体的速度和相对位移的符号变化有关。
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引用次数: 0
Optimization of operation mode and design parameters of a finely-dispersed metallic liquid-alloy generator 细分散金属液体合金发电机运行方式及设计参数的优化
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-63-74
V. Egorychev, A. Ryazanov, A. Khaimovich
During the process of designing new devices for the high-speed metallization process, there appears the necessity to define the stable operation range and search for the optimum values of the operation mode and design parameters. This paper describes a process of optimization of a device made for depositing low-melting metal coatings, based on the rocket chamber operation principle. The paper presents an analysis of the objective function surface response metallizer operation performance. On the basis of this analysis the optimal values of fuel mass flow rate and excess oxidant ratio were determined. The choice of fuel and oxidizer throttling orifice cross-section areas was substantiated, the value of the throat cross-section for the metallizer flow-path was found. The expected performance of the designed device was also determined.
在高速金属化工艺新装置的设计过程中,需要确定稳定的工作范围,寻找最佳的工作方式和设计参数。本文介绍了一种基于火箭腔室工作原理的低熔点金属涂层沉积装置的优化过程。本文对目标函数表面响应金属化机的运行性能进行了分析。在此基础上,确定了燃油质量流量和过量氧化剂比的最优值。对燃料和氧化剂节流孔截面面积的选择进行了论证,确定了金属化器流道的节流孔截面值。确定了所设计装置的预期性能。
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引用次数: 0
Development of an experimental plant and a numerical model of an axial magnetic rotor suspension 轴向磁转子悬架实验装置及数值模型的建立
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-41-50
M. Benedyuk, A. Lomachev, R. Badykov, K. V. Bezborodova, A. Yurtaev
This article presents the results of the work on the creation of an experimental plant, its testing, as well as the development of a computational model of a rotor magnetic suspension with the use of axial electromagnets. The main purpose of producing the plant was to test the results of the developed numerical finite element model. An automatic control system was developed for the experimental installation. The electrical circuit was assembled on the basis of a ESP32 microcontroller with a clock frequency of 240 MHz and a PWM with a capacity of 10 bits. A PID-regulator program was developed. The coefficients kP, kD, kI used in the code of the electronic control system program (PID-controller) were selected. An experimental study of the bearing capacity of the axial active magnetic bearing under the influence of an external axial force was conducted. The required power of the axial active magnetic bearing was determined. The maximum load-bearing capacity of the installation for the selected coefficients of the PID-controller was determined. An axisymmetric finite-element model of the axial active magnetic bearing was created in the open-source program FEMM 4.2. The load-bearing capacity of the installation for a given current intensity value was calculated. The results of the numerical modelling were compared with the experimental data obtained. The basic principles of creation and operation of the experimental plant and its numerical model are outlined.
本文介绍了工作的结果,建立了一个实验工厂,它的测试,以及转子磁悬浮与轴向电磁铁的使用计算模型的发展。生产工厂的主要目的是测试开发的数值有限元模型的结果。为实验装置研制了自动控制系统。电路以时钟频率为240 MHz的ESP32微控制器和容量为10位的PWM为基础进行组装。开发了pid调节器程序。选取了电子控制系统程序(pid控制器)代码中使用的kP、kD、kI系数。对轴向主动磁轴承在轴向外力作用下的承载能力进行了试验研究。确定了轴向主动磁轴承所需功率。确定了所选pid控制器系数下装置的最大承载能力。利用开源软件FEMM 4.2建立了轴向主动磁轴承的轴对称有限元模型。计算了给定电流强度值下装置的承载能力。数值模拟结果与实验数据进行了比较。概述了实验装置的建立和运行的基本原理及其数值模型。
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引用次数: 0
Survey of the flight efficiency of a long-haul aircraft under uncertainty of tasks 任务不确定条件下长途飞机飞行效率的研究
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-29-40
P. Markiewicz
The article considers the problem of optimizing a long-haul aircraft flight under uncertainty of objectives and tasks. Based on the analysis of the well-known flight mode selection criterion, two main objectives of the flight were identified minimizing fuel consumption and flight endurance. The study of this criterion based on a multi-purpose approach made it possible to develop an analytical model of the performance indicator containing two objective functions and a weight coefficient as a measure of comparative importance between the identified objectives. It is shown that the weight coefficient in the tasks of flight efficiency research is a measure of the uncertainty of the tasks. Consideration of the weight coefficient role in the optimization problem objective function made it possible to develop operational and trajectory methods for selecting flight modes. In the developed statement of the problem, the problems of cruise flight optimization and climb and descent modes are considered. The paper introduces the concept of the optimal cruise range as a vertical separation criterion, which allows you to rationally design the flight path at different flight levels under the uncertainty of tasks. The procedure for researching the efficiency and optimization of flight has been conducted and demonstrated by the method of mathematical modeling. The results of optimizing the flight mode are compared with the typical flight modes recommended by the flight manual. The introduced methods of flight efficiency investigation can be helpful in developing recommendations of long-haul aircraft operation. The methods and principles of a multi-purpose approach, operations research and decision theory were used in the paper. The long-haul aircraft IL-96-300 was selected as the object of research.
本文研究了目标任务不确定条件下的长途飞机飞行优化问题。在分析知名飞行模式选择准则的基础上,确定了飞行的两个主要目标:最大油耗和飞行续航力。根据多用途方法对这一标准进行的研究,使得有可能发展出一种业绩指标的分析模型,其中包含两个目标函数和一个权重系数,作为所确定目标之间相对重要性的衡量标准。研究表明,飞行效率研究任务中的权重系数是衡量任务不确定性的指标。考虑权重系数在优化问题目标函数中的作用,使选择飞行模式的操作方法和轨迹方法得以发展。在提出的问题表述中,考虑了巡航飞行优化问题和爬升下降模式问题。本文引入最优巡航距离的概念作为垂直分离准则,在任务不确定的情况下合理设计不同飞行高度的航迹。运用数学建模的方法,对飞行效率和优化问题进行了研究和论证。将优化飞行模式的结果与飞行手册推荐的典型飞行模式进行了比较。本文介绍的飞行效率调查方法有助于制定长途飞机运行建议。本文运用了多目标方法、运筹学和决策理论的方法和原理。选取伊尔-96-300长途飞机作为研究对象。
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引用次数: 0
Results of conjugate modeling and analysis of the thermal state of a high-pressure turbine blade 高压涡轮叶片热态的共轭建模与分析结果
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-98-111
V. Matveev, S. Melnikov, G. Popov, V. M. Zubanov, I. Kudryashov, A. Shcherban
Numerical modeling for the purpose of receiving the temperature field of cooled rotor blades and its improvement is an integral process of modern design of gas turbine engines since the issue of cooling at gas temperature at the combustion chamber outlet over 1800-2000 K is becoming one of the key ones. To ensure the specified parameters of turbine operation during its design, it is necessary to obtain reliable calculation data. The article presents an algorithm for forming a calculation model to determine the thermal state of the working blade of a high-temperature high-pressure gas turbine in the Ansys program. The process of preparation of geometric and grid models is described, the boundary conditions used to set up the project in Ansys CFX Pre are given. A method for determining the cooling efficiency factor using Ansys CFX Post is also presented. The distributions of the temperature field and the coefficient of cooling efficiency over the surfaces of the blade to be cooled are obtained. Integral values of the coefficient of cooling efficiency for the designed blade at various cooling air flow rates were compared with statistical data. On the basis of the comparison a conclusion was made that the working blade considered in the work corresponds to the modern level of cooling efficiency.
由于燃烧室出口温度在1800-2000 K以上时的冷却问题已成为现代燃气涡轮发动机设计的关键问题之一,因此对冷却后的动叶温度场进行接收和改进的数值模拟已成为现代燃气涡轮发动机设计的一个不可或缺的过程。为保证汽轮机在设计过程中达到规定的运行参数,需要获得可靠的计算数据。本文提出了在Ansys程序中形成确定高温高压燃气轮机工作叶片热状态计算模型的算法。描述了几何模型和网格模型的制备过程,给出了在Ansys CFX Pre中建立项目的边界条件。本文还介绍了利用Ansys CFX Post计算冷却效率系数的方法。得到了待冷却叶片表面温度场和冷却效率系数的分布。对设计的叶片在不同冷却空气流量下的冷却效率系数积分值与统计数据进行了比较。在比较的基础上得出结论,在工作中考虑的工作叶片符合现代水平的冷却效率。
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引用次数: 0
Methodology for assessing and reducing the aerodynamic imbalance of the impellers of GTE fans GTE风机叶轮气动不平衡评估与降低方法
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-85-97
E. Kudashov, I. Grachev, M. Bolotov
The reasons for the occurrence of increased vibration of the engine rotor due to aerodynamic imbalance of the fan of the first stage of the impeller are determined. A method for estimating the aerodynamic imbalance of the gas turbine engine fan is proposed, taking into account the influence of the following factors: geometric errors in the manufacture of blade airfoils and their positioning in the disk; deformation of the blade airfoil during the assembly of the impeller, as well as the factors of the working process occurring in the impeller. The use of the technique makes it possible to evaluate the aerodynamic imbalance of the impeller at the stage of its balancing and significantly reduce the amount of aerodynamic imbalance by determining the parameters for removing a layer of material or adding corrective masses. The influence of geometric errors of the blades on the value of the aerodynamic imbalance of the impeller was analyzed. Based on the results of the research, the type of dependence of unbalanced gas forces on the influence of technological and operational factors of the impeller under consideration was determined.
确定了由于叶轮第一级风机气动不平衡导致发动机转子振动增大的原因。提出了一种考虑以下因素影响的燃气涡轮发动机风扇气动不平衡估算方法:叶片翼型制造过程中的几何误差及其在盘内的定位;叶片翼型在叶轮装配过程中的变形,以及叶轮工作过程中发生的因素。利用该技术,通过确定去除一层材料或增加校正质量的参数,可以在叶轮平衡阶段评估叶轮的气动不平衡,并显著减少气动不平衡量。分析了叶片几何误差对叶轮气动不平衡值的影响。根据研究结果,确定了不平衡气体力对叶轮工艺和操作因素影响的依赖类型。
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引用次数: 0
The problems of creating a propulsion system of a new generation supersonic passenger aircraft (review) 新一代超音速客机推进系统研制中的问题(综述)
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-7-28
A. D. Alendar, A. Lanshin, A. Evstigneev, K. Yakubovsky, M. Siluyanova
The problems of creating a propulsion system for a new generation supersonic passenger aircraft are considered on the basis of a review of the work on the supersonic transport being carried out in the world. It is shown that the desire to achieve high flight performance and commercial effectiveness of a supersonic passenger aircraft while meeting up-to-date environmental requirements leads to contradictory technical solutions regarding the propulsion system: the location and number of engines, the scheme of the air intake and nozzle, the choice of the scheme and design parameters of the engine, the use of new high-temperature materials in the engine hot section, etc. The features of the operating conditions of the engine components of a supersonic passenger aircraft in comparison with the engines of up-to-date subsonic civil aviation aircraft and supersonic military aircraft are indicated. The calculated estimates of the influence of various technical solutions on the parameters of the supersonic passenger aircraft engine are given. Due to the complexity and multi-criterion nature of the task of creating a supersonic passenger aircraft propulsion system, its solution requires an integrated approach based on close cooperation of specialists in airframe aerodynamics, engine, etc.
在回顾国内外超声速运输机研制工作的基础上,提出了研制新一代超声速客机推进系统的问题。研究表明,在满足最新环境要求的同时,为了实现超音速客机的高飞行性能和商业效益,在推进系统的技术解决方案上存在矛盾:发动机的位置和数量、进气和喷管的方案、发动机方案和设计参数的选择、发动机热段使用新型高温材料等。指出了超声速客机发动机部件的工作状态与现代亚音速民航飞机和超声速军用飞机发动机的比较特点。给出了各种技术方案对超音速客机发动机参数影响的计算估计。由于制造超音速客机推进系统任务的复杂性和多准则性,其解决方案需要基于机身空气动力学、发动机等专家密切合作的综合方法。
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引用次数: 0
Ensuring vibration characteristics of reactor plant centrifugal pumping equipment 保证反应器装置离心泵设备的振动特性
Pub Date : 2023-05-10 DOI: 10.18287/2541-7533-2023-22-1-112-120
D. Savchuk, D. E. Bescherov, D. Kulikov, V. Panov, V. Patrushev, M. S. Porfiriev, S. A. Soloviev
Requirements of low vibration and low noise level are imposed on reactor plant centrifugal pumping equipment. Computational research of vibration characteristics of centrifugal pumping is required in order to choose the optimal design alternate. Representativeness and adequacy of computational research are ensured by using verified methods of mathematical modeling. The paper presents the results of comparative analysis of various options of centrifugal pump wet end with the hydraulics master data. Hydrodynamic flow analysis was made and pump impeller loads were determined to calculate the pump rotor rotational dynamics. The computational analysis considers the rotor residual unbalance. According to the calculations carried out the pump vibration characteristics were analyzed and compared to those of the prototype pump with low vibration characteristics.
对反应堆装置离心泵送设备提出了低振动、低噪声的要求。为了选择最佳的设计方案,需要对离心泵的振动特性进行计算研究。采用经过验证的数学建模方法,保证了计算研究的代表性和充分性。本文介绍了离心泵湿端各种选择方案与水力学主数据的对比分析结果。进行流体动力流动分析,确定泵叶轮载荷,计算泵转子的旋转动力学。计算分析中考虑了转子残余不平衡。根据计算结果,对泵的振动特性进行了分析,并与具有低振动特性的原型泵进行了比较。
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引用次数: 0
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VESTNIK of Samara University. Aerospace and Mechanical Engineering
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