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Wind Tunnel Test of Optimal Rotor Blade Tip for a Winged Compound Helicopter at High Advance Ratio 大推进比复合翼直升机最佳旋翼叶尖风洞试验
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16870
M. Sugiura, Akira Yoshida, Takuya Furumoto, Kuniyuki Takekawa, K. Kimura, N. Kobiki, H. Sugawara, Y. Tanabe, Yoshiki Iwasaki, Takahiro Noda, Y. Shibata, Tomoka Tsujiuchi, Kentaro Ueda, Hidemasa Yasuda
Aerodynamic characteristics of optimized blade tip geometries for flight at high advance ratio are identified by wind tunnel tests conducted in October 2020. Several types of high-speed compound helicopters are in the development process today after the successful technology demonstrations. JAXA has been studying a high-speed compound helicopter for emergency medical service since it is expected to help save lives significantly in Japan. In this study, optimized blade shapes are invented, whose high-speed performance is twice as high as a conventional blade shape while maintaining hovering performance. In this paper, an optimized rotor blade with a swept-back angle is evaluated highest among optimized rotors and UH-60A rotor in the items of hover performance, high-speed performance, reduction effect of rotor drive power, control hydraulic system output reduction effect, and static aerodynamic stability. Thus, it is concluded that an optimized rotor blade with a swept-back angle is the most practical from the viewpoint of the aerodynamic characteristics of the rotor blade tips.
通过2020年10月进行的风洞试验,确定了优化后的高提前比飞行叶尖几何形状的气动特性。在成功的技术演示之后,几种类型的高速复合直升机正在开发过程中。JAXA一直在研究用于紧急医疗服务的高速复合直升机,因为它有望在日本拯救生命。本研究发明了优化叶片形状,在保持悬停性能的前提下,其高速性能是传统叶片形状的两倍。在优化后的旋翼和UH-60A旋翼中,悬停性能、高速性能、旋翼驱动功率减小效果、控制液压系统输出减小效果、静气动稳定性等指标对后掠角优化后的旋翼评价最高。因此,从旋翼叶尖气动特性的角度来看,优化后的后掠角旋翼是最实用的。
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引用次数: 0
A New Approach to Comprehensive Rotorcraft Aeromechanics Simulation 旋翼机综合气动力学仿真新方法
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16838
Johannes Hofmann, M. Mindt, Felix Weiss
A new comprehensive aeromechanics code for rotary wing aircraft is being developed at the German Aerospace Center. It follows a new and very general approach in modeling all physical subsystems and numerical methods in one common interface description. The structure of the code makes no assumptions about the system to be modeled and builds the global system strictly from the logical connections of the sub-models. It relies heavily on modern language features and programming techniques like algorithmic differentiation. This paper describes the novel approach and currently implemented features. While verification and validation are a part of the paper it is not the sole purpose. The calculations serve rather as a means of verifying the general approach and its fitness for the long-term vision of the code. The description of the architectural concept is the main purpose of this paper. The description and evaluation is being underlined with a set of verification and preliminary validation cases.
德国航空航天中心正在开发一种新的旋翼飞机综合航空力学代码。它遵循一种新的非常通用的方法,在一个公共接口描述中对所有物理子系统和数值方法进行建模。代码的结构没有对要建模的系统做任何假设,并严格地从子模型的逻辑连接构建全局系统。它严重依赖于现代语言特性和编程技术,如算法微分。本文描述了这种新方法和目前实现的特性。虽然验证和确认是论文的一部分,但它并不是唯一的目的。计算更像是验证一般方法及其对代码长期远景的适用性的一种手段。对建筑概念的描述是本文的主要目的。用一组验证和初步验证案例来强调描述和评价。
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引用次数: 0
A Combined X-Ray CT and Mechanistic Characterization of Bearing Failure Mechanisms in Bolted Composite Components 结合x射线CT和螺栓复合材料构件轴承失效机制的力学表征
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16897
J. Lua, Ethan Fulghum, Xiaodong Cui, Jian Xiao, S. Kariyawasam, C. Saathoff
This paper presents the characterization of bearing failure mechanisms in composite joints with countersunk bolt by applying an X-ray Computed Tomography (XCT) technique and a developed bearing failure model to build the physical mechanisms into the framework of continuum damage mechanics (CDM) in our composite bolted and bonded analysis tool for Abaqus (CB2ATA). The high-fidelity XCT was explored for the detection and characterization of bearing failure in bolted composite components without removing the fastener, which could introduce significant scatter in XCT scan due to its high density, compared with lightweight carbon fiber reinforced polymer (CFRP) composite laminates. A static bearing model was also developed for the damaged material response in the bearing region based on a micromechanics analysis in the longitudinal and transverse directions. In this study, single shear bearing (SSB) tests was firstly executed with XCT scan, and then progressive failure analyses were performed to explore the effects of bolt failure on the interaction of the intra- and inter-ply damages. The predicted load-displacement response was compared with experimental measurement, and the simulated failure patterns were compared with the XCT images. A new design was proposed using the enhanced analysis tool to achieve a dominant bearing failure mechanism on the basis of the current SSB test.
在Abaqus (CB2ATA)复合螺栓粘结分析工具中,采用x射线计算机断层扫描(XCT)技术和建立的轴承破坏模型,对沉头螺栓复合材料接头的承载破坏机制进行了表征,并将其物理机制建立在连续损伤力学(CDM)框架中。在不移除紧固件的情况下,高保真度XCT可以检测和表征螺栓复合材料部件的轴承故障。与轻质碳纤维增强聚合物(CFRP)复合材料层压板相比,由于XCT密度高,可能会导致扫描中出现明显的散射。在纵向和横向细观力学分析的基础上,建立了承载区域损伤材料响应的静态承载模型。本研究首先通过XCT扫描进行单轴剪切(SSB)试验,然后进行渐进式破坏分析,探讨锚杆破坏对层内和层间损伤相互作用的影响。将预测的荷载-位移响应与实验测量结果进行了比较,并将模拟的破坏模式与XCT图像进行了比较。在现有SSB试验的基础上,提出了一种新的设计方法,利用增强的分析工具来实现轴承的主导失效机制。
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引用次数: 0
Comprehensive Simulation Based Rotorcraft Loads/Fatigue Analysis and Alleviation Method 基于综合仿真的旋翼机载荷/疲劳分析与缓解方法
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16903
Chen He, E. Bae, Tzikang Chen, Dooyong Lee, M. Haile
Rotorcraft experience vibratory loads due to the constantly varying airloads under all flight conditions. Maximizing the fatigue life of their structural components is a vital factor for sustained operations with low-maintenance. Most existing fatigue analysis methods are empirical and, hence, are limited for use in investigating the effects of maneuvering f light as well as for exploring modern control methods (e.g., on-blade controls (OBC)) for alleviating fatigue. This paper discusses comprehensive simulation-based rotorcraft loads/stress analysis and fatigue alleviation control methods toward the goal of minimum maintenance for future vertical lift. The paper covers several aspects, including comprehensive modeling for loads prediction, blade stress analysis with the applied loads, fatigue estimation, and loads/stress reduction control formulation. The paper also presents simulation results that demonstrate the successful reduction of vibratory loads/stress using modern on-blade active control methods.
旋翼机在各种飞行条件下,由于气动载荷的不断变化而承受振动载荷。最大限度地延长其结构部件的疲劳寿命是低维护持续运行的关键因素。大多数现有的疲劳分析方法都是经验的,因此,在研究机动飞行的影响以及探索减轻疲劳的现代控制方法(例如,叶片控制(OBC))方面的应用是有限的。本文讨论了基于综合仿真的旋翼机载荷/应力分析和疲劳缓解控制方法,以实现未来垂直升力的最小维护目标。本文涵盖了载荷预测的综合建模、加载载荷下的叶片应力分析、疲劳估计以及载荷/应力减小控制公式等几个方面。本文还提供了仿真结果,证明了使用现代叶片上主动控制方法成功地减少了振动载荷/应力。
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引用次数: 0
Rotor-Body Coupled Vibration Analysis of a High-Speed Lift Offset Coaxial Rotor 高速升力偏置同轴转子转子-体耦合振动分析
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16758
S. Jung, Sung-Boo Hong, J. Bae, Seonguk Hong, Jae-Sang Park
A rotor-body coupled vibration analysis is performed for a coaxial compound lift offset (LO) helicopter. The vehicle is featured by two-bladed counterrotating rotors, main wing, and auxiliary propulsions installed at each wing tip. The fuselage analysis model is constructed considering the existing designs of conventional helicopters and tilt rotors, while the blade structural design is established modifying the original platform of XH-59A blades. As many as 17 free vibrating modes are used to represent the airframe motions after conducting a convergence test on the vibration behavior of the rotor. An in-house structural design optimization framework based on the evolutionary algorithm is employed to systematically search the best suited combinations of the objective function while meeting all the design constraints set from the static and structural dynamics perspectives. The resulting property values of the optimized configuration are correlated with those by XH-59A. The predicted results on the performance show in good agreement with the flight test data of XH-59A. The trim, loads and vibration responses are examined using either isolated coaxial LO or compound coaxial LO rotors. Key results showing the beneficial effects of LO rotor in both configurations are discussed with the shaft-fixed or shaft-free conditions of the compound helicopter in high speed flights.
对一种同轴复合升力偏置(LO)直升机进行了旋翼-机体耦合振动分析。车辆的特点是采用双叶片反向旋转旋翼、主翼和安装在每个翼尖的辅助推进装置。在考虑现有常规直升机和倾斜旋翼设计的基础上,建立了机身分析模型,在原有XH-59A叶片平台的基础上,建立了叶片结构设计。在对旋翼振动特性进行收敛试验后,采用多达17种自由振动模态来表示机体运动。采用基于进化算法的内部结构设计优化框架,系统地搜索目标函数的最适合组合,同时满足从静力和结构动力学角度设置的所有设计约束。优化后的结构性能值与XH-59A的性能值具有一定的相关性。性能预测结果与XH-59A的飞行试验数据吻合较好。使用隔离的同轴LO或复合同轴LO转子检查了修剪,负载和振动响应。针对复合直升机在高速飞行中固定轴和无轴的情况,讨论了两种构型下低旋翼的有利效果。
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引用次数: 0
Assessment of the Operational Costs and the Passengers' Willingness-to-Pay to Evaluate the Financial Viability of an Air Taxi Service 评估营运成本及乘客的支付意愿,以评估空中的士服务的财务可行性
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16820
Maximilian Fischer, Denis Heckmann, A. Nase
Several cities and regions have announced to launch electric Vertical Take-Off and Landing (eVTOL) based air taxi services in the future. To successfully implement such services, the financial viability must be assessed. As part of the project "SkyCab", an eVTOL based air taxi service concept was designed, associated costs to set-up such service assessed, major impact factors on the pricing identified and the willingness-to-pay of the target customers evaluated. The paper outlines the approach to evaluate the financial viability within five steps. First, the target customer group is identified based on the local mobility demand. Second, route network and vertiport locations are selected meeting the target customer trip demand and providing travel time saving benefits. Third, the willingness-to-pay is estimated: Therefore, the average financial power of the target customer groups is determined, and time and comfort advantages of an air taxi service compared to other means of transportation are evaluated. Fourth, the operational costs under consideration of the entire air taxi ecosystem are identified where pilot, aircraft and overhead costs contribute to 2/3 of the overall operational costs. Last, main operational impact factors such as the utilization rate, occupation rate and level of automation driving the financial viability are evaluated.
几个城市和地区已经宣布,未来将推出基于电动垂直起降(eVTOL)的空中出租车服务。为了成功地实施这些服务,必须评估其财务可行性。作为“SkyCab”项目的一部分,我们设计了一种基于eVTOL的空中出租车服务概念,评估了建立这种服务的相关成本,确定了影响定价的主要因素,并评估了目标客户的支付意愿。本文概述了在五个步骤内评估财务可行性的方法。首先,根据当地的出行需求确定目标客户群。其次,选择航线网络和垂直降落点,以满足目标客户的出行需求,并提供节省旅行时间的好处。第三,支付意愿估算:由此确定目标客户群体的平均财力,评估空中出租车服务相对于其他交通工具的时间和舒适度优势。第四,确定了整个空中出租车生态系统的运营成本,其中飞行员、飞机和间接成本占总运营成本的2/3。最后,对驱动财务可行性的主要运营影响因素如利用率、占用率和自动化水平进行了评价。
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引用次数: 0
Aeroelastic Loads and Stability of Swept-Tip Hingeless Tiltrotors Toward 400 knots Flutter-Free Cruise 400节无颤振巡航时后掠无铰倾转旋翼的气动弹性载荷和稳定性
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16762
Seyhan Gul, A. Datta
A hingeless hub tiltrotor with swept-tip blades was examined comprehensively with a new rotorcraft aeromechanics solver developed at the University of Maryland. The solver was verified with hypothetical U.S. government results and validated with Boeing M222 test data from 1972. A 20◦ sweep back from 80%R increased instability speed to 395 knots, an improvement of 70 knots. The key mechanism is the aerodynamic center shift. The trade-off is the increase in control system loads. Fundamental understanding of the physics is provided. Air resonance emerged as the critical phenomenon, not whirl flutter. Predictions in powered mode is necessary. At least first rotor flap, lag, and torsion modes need to be included. Rotor aerodynamics should use airfoil tables; wing aerodynamics is not important for air resonance. Analysis shows high speed flight is achievable with 13.5% wings but systematic wind tunnel tests with modern equipment is necessary for further validation.
利用美国马里兰大学开发的新型旋翼机气动力学求解器,对一种带后掠叶的无铰轮毂倾转旋翼机进行了全面研究。求解器通过假设的美国政府结果和1972年的波音M222测试数据进行了验证。20◦后掠从80%R增加不稳定速度到395节,提高70节。关键的机理是气动中心移位。代价是控制系统负载的增加。提供了对物理学的基本理解。空气共振作为临界现象出现,而不是旋转颤振。在供电模式下进行预测是必要的。至少第一旋翼襟翼,滞后和扭转模式需要包括在内。转子空气动力学应使用翼型表;机翼空气动力学对空气共振并不重要。分析表明,13.5%的机翼可以实现高速飞行,但需要用现代设备进行系统的风洞试验来进一步验证。
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引用次数: 0
eVTOL Rotor Noise Study Using Combined Comprehensive Modeling with Acoustic Analysis 综合建模与声学分析相结合的eVTOL旋翼噪声研究
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16688
Chengjian He, J. Baeder, Jeewoong Kim, C. Ware, S. Yang, Y. Jung
Interest in eVTOL air vehicles has increased significantly in recent years. Most development efforts for eVTOL aircraft have addressed conventional performance objectives. However, the acoustic noise remains a critical aspect that must be dealt with due to its significant impact on operations. This paper summarizes a study of eVTOL rotor acoustic noise variation using a CFD augmented comprehensive rotorcraft modeling and simulation tool combined with acoustic analysis that was validated against measured eVTOL drone rotor noise data. The paper presents a thorough parametric investigation of the variation of the rotor/propeller acoustic signature with emphasis on the broadband noise that often dominates in eVTOL rotor/propeller operation. The parametric study has investigated the effect of a range of rotor parameters, including number of rotor blades, rotor solidity, tip Mach number, blade planform (e.g., chord distribution), etc. The study has revealed important acoustic characteristics of eVTOL rotors. Several findings from the study are fundamentally unique to eVTOL rotors, which provide physical insight into supporting low noise eVTOL rotor/propeller design and development.
近年来,人们对eVTOL飞行器的兴趣显著增加。大多数eVTOL飞机的开发工作已经解决了传统的性能目标。然而,噪声仍然是一个必须处理的关键方面,因为它对作业有重大影响。利用CFD增强旋翼综合建模与仿真工具,结合声学分析对eVTOL无人机旋翼噪声变化进行了研究,并对实测的eVTOL无人机旋翼噪声数据进行了验证。本文对旋翼/螺旋桨声学特征的变化进行了深入的参数化研究,重点研究了在eVTOL旋翼/螺旋桨运行中经常占主导地位的宽带噪声。参数化研究考察了一系列转子参数的影响,包括转子叶片数、转子固体度、叶尖马赫数、叶片平面(如弦分布)等。研究揭示了eVTOL旋翼的重要声学特性。这项研究的几个发现对于eVTOL旋翼来说是独一无二的,它们为支持低噪音eVTOL旋翼/螺旋桨的设计和开发提供了物理见解。
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引用次数: 0
Parameter Sensitivity studies for the Performance of an Electric BiCP-VTOL UAV 电动BiCP-VTOL无人机性能参数灵敏度研究
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16822
S. Esteban, Álvaro Blanco
The objective of the presented study is to provide tools for the power plant selection that meet the performance requirements of a VTOL prototype. The tool is integrated in a Mission-Oriented Design Calculator MODC that receives information of the VTOL prototype through a General Block Data (GBD), and then process the information using two algorithms that work together to obtain sub-optimal power plant selections. The data fed to the MODC receives the information of the candidate prototype via four smaller structures that provide geometric, weights, aerodynamic, and propulsive properties that are updated during the iteration process using a series of update rules. This information is then fed to two algorithms: Sensitivity Analysis Algorithm (SAA) and the Fixed-MTOW Analysis Algorithm (FMAA) for the selection of sub-optimal configurations. The SAA generates desired target performance levels for varying aircraft speed (V), propellers' diameter (D), number of engines, and scaling factor SF. The sensitivity analysis provides families of plausible solutions of power plant selections (engine, propeller and batteries) that satisfy the performance target requirements for both axial and longitudinal flight, which are denoted Convergence Zones. The FMAA finds the sub-optimal configuration within the Convergence Zones in order to maximize the Range/Endurance of the UAV for all flight regimes, and extends the study for different combinations for payload and battery mass. After each cycle of iteration the MODC updates the VTOL prototype characteristics in the GBD, hence serving as new data to conduct new sensitivity analysis using the SAA and fine tuning of the FMAA. Results are presented for both algorithms, and conclusions are presented indicating interesting trends towards defining sub-optimal power plant combinations.
本研究的目的是提供符合垂直起降原型机性能要求的动力装置选择工具。该工具集成在面向任务的设计计算器MODC中,该MODC通过通用块数据(GBD)接收垂直起降原型的信息,然后使用两种算法共同处理信息,以获得次优电厂选择。输入到MODC的数据通过四个较小的结构接收候选原型的信息,这些结构提供几何、重量、空气动力学和推进特性,这些特性在迭代过程中使用一系列更新规则进行更新。然后将这些信息提供给两种算法:灵敏度分析算法(SAA)和固定最大tow分析算法(FMAA),以选择次优配置。SAA根据不同的飞机速度(V)、螺旋桨直径(D)、发动机数量和比例因子SF生成所需的目标性能水平。灵敏度分析提供了满足轴向和纵向飞行性能目标要求的动力装置选择(发动机、螺旋桨和电池)的合理解族,这些解族表示为收敛区。FMAA找到了收敛区内的次优配置,以最大化无人机在所有飞行状态下的航程/续航力,并扩展了对有效载荷和电池质量不同组合的研究。在每个迭代周期后,MODC更新了GBD中的垂直起降原型特性,从而作为使用SAA和FMAA微调进行新的灵敏度分析的新数据。给出了两种算法的结果,并给出了结论,表明了定义次优电厂组合的有趣趋势。
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引用次数: 0
On Leveraging Network-wide Information from Hotspot Sensor Networks using Multi-output Gaussian Process Regression Model 利用多输出高斯过程回归模型从热点传感器网络中获取全网信息
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16807
Ahmad Amer, F. Kopsaftopoulos
With the needs for full structural state awareness and health monitoring as well as emerging challenges of Urban Air Mobility (UAV) and Future Vertical Lift (FVL), Health and Usage Monitoring systems (HUMS) need to be more accurate, robust and reliable than ever before. In active-sensing guided-wave networks in particular, conventional Damage Index (DI)-based approaches have been the industry standard for decades because of their computational simplicity and ability to do the damage detection and quantification tasks. However, under specific circumstances, like for specific actuator-sensor paths within a network or due to varying operational conditions, DIs can suffer from various drawbacks that make them prone to inaccurate and/or ineffective damage quantification. This study builds on previous work by the authors where DIs were used to train single-output Gaussian Process regression models (SOGPRMs) for robust damage quantification, and the accuracy limit of SOGPRMs was shown to depend on the evolution of the chosen DI formulation with damage size. In this study, multi-output GPRMs (MOGPRMs) are used instead in order to leverage information about damage size from multiple actuator-sensor path DI values. It is shown that the proposed approach can overcome the different shortcomings of DI evolution with damage size in the different path by capturing the correlation between the DI evolution for different paths. The proposed framework is applied for an Al coupon with simulated damage, and the damage size quantification results are compared with those of SOGPRMs. It is shown that the information fusion approach exhibited by MOGPRMs gives more accurate damage size estimations compared to SOGPRMs.
随着对全面结构状态感知和健康监测的需求,以及城市空中交通(UAV)和未来垂直升力(FVL)的新挑战,健康和使用监测系统(HUMS)需要比以往任何时候都更准确、更强大、更可靠。特别是在主动感应导波网络中,传统的基于损伤指数(DI)的方法由于其计算简单和能够完成损伤检测和量化任务,几十年来一直是行业标准。然而,在特定情况下,例如网络中特定的致动器-传感器路径或由于不同的操作条件,DIs可能会遭受各种缺陷,使其容易出现不准确和/或无效的损伤量化。本研究建立在作者之前的工作基础上,其中DIs用于训练单输出高斯过程回归模型(SOGPRMs)以进行鲁棒损伤量化,并且SOGPRMs的精度极限取决于所选择的DI公式随损伤大小的演变。在本研究中,为了利用来自多个执行器-传感器路径DI值的损伤大小信息,使用了多输出GPRMs (MOGPRMs)。研究结果表明,该方法通过捕获不同路径下损伤大小的相关性,克服了不同路径下损伤大小演化的不同缺点。将所提出的框架应用于模拟损伤的人工智能复合材料,并将损伤尺寸量化结果与SOGPRMs进行了比较。结果表明,与SOGPRMs相比,MOGPRMs所展示的信息融合方法可以更准确地估计损伤尺寸。
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引用次数: 0
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Proceedings of the Vertical Flight Society 77th Annual Forum
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