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Holistic Approach Recipe for a Successful Deployment of ICD Lower Completion Achieving 31% Time Optimization for LSTK Projects in a Middle East Field 中东地区LSTK项目ICD低完井时间优化31%
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22871-ms
Mustafa Almuallim, R. Agarwal, A. Ruzhnikov, Paul Silva, Jaffar Al Shaikh, A. Aldape, Mohammad Al-Herz
Considering the nature of lumpsum turnkey contracts in the Middle East, multiple performance optimization initiatives have been engineered to accelerate well delivery without compromising well acceptance and compliance criteria. One of the most critical operations in these wells is the successful and efficient running of Inflow Control Device (ICD) as part of the lower completion across ±5, 000 feet of 6⅛-in. open hole lateral. Historically, this operation was associated with severe non-productive events and in worst case scenario, abandonment of entire section and eventual sidetrack. This study discusses detailed engineering analysis to enhance open preparation without a need to perform wiper trip with drilling BHA by creatively optimizing the design of cleanout and reaming bottom hole assemblies (BHAs) and the strategy of logging operation. Historically, dedicated trips were separately performed for borehole logging, open hole conditioning and cased hole cleanout. These trips were combined into a single BHA through application of fit-for-purpose technologies and optimization of operational sequence to minimize completion phase operational time. Moreover, risk of differential sticking while running completion string across highly permeable horizontal lateral was reduced by utilization of optimum completion fluids and efficient centralization program. Finally, an integrated model of real-time monitoring that interlinks trajectory, open hole, and BHA data and produces a sophisticated and accurate simulation of wellbore conditions based on previous logging and tripping data allowing for in-time intervention even prior to running completion string into wellbore. During the completion campaign of over 30 wells, all engineering, operational and monitoring solutions have been implemented and successfully allowed for 31%-time reduction in completion related operation. The creative drilling BHA design enabled elimination of mechanical wellbore risks associated with wellbore tortuosity and under-gauge and washed-out hole and thereby eradicating the need for wiper trip during drilling phase which was conducted to confirm hole conations prior to preforming Wire Line Tough Logging Condition (TLC) operation. This decreased well construction time by more than ±12-24 hours as the drilling BHA was directly pulled out hole to surface after reaching target well depth. Combined BHA strategy and optimization of operational sequence enabled wellbore cleanout, logging, and simulation to be conducted on single BHA run instead of three runs (TLC-logging run, reaming/ dummy BHA run, cleanout BHA run) which reduced overall well construction time by over ±48 hours. The three BHA runs were not historically possible to be combined due to tools and technology limitation as will be discussed in the following manuscript. Finally, proper selection of optimum drilling fluids, and bridging strategy integrated with enhanced centralization program and real-time monitoring system
考虑到中东地区总包交钥匙合同的性质,为了在不影响井验收和合规标准的情况下加速交付,已经设计了多种性能优化方案。在这些井中,最关键的作业之一是成功、高效地下入流入控制装置(ICD),作为下完井±5000英尺6⅛-in井眼的一部分。裸眼分支井。从历史上看,这种作业总是伴随着严重的非生产性事件,在最坏的情况下,会导致整个井段的放弃和最终的侧钻。本研究讨论了详细的工程分析,通过创造性地优化洗井和扩眼底部钻具组合(BHA)的设计以及测井作业策略,以提高裸眼准备工作的效率,而无需使用钻井底部钻具组合进行刮水起下钻。过去,专门的起下钻分别用于井眼测井、裸眼调节和套管井清洗。通过应用适合用途的技术和优化作业顺序,将这些下钻组合成一个BHA,以最大限度地减少完井阶段的作业时间。此外,通过使用最佳完井液和高效的扶正方案,在高渗透率水平段下入完井管柱时,压差卡钻的风险降低了。最后,集成的实时监测模型将轨迹、裸眼和BHA数据联系起来,根据之前的测井和起下钻数据,生成复杂而准确的井筒状况模拟,甚至可以在完井管柱下入井筒之前进行及时干预。在30多口井的完井作业中,所有的工程、操作和监测解决方案都得到了实施,并成功地将完井相关作业的时间减少了31%。创新的钻井底部钻具组合设计消除了与井筒弯曲、井径不足和井眼冲刷相关的机械井筒风险,从而消除了在进行钢丝绳高强度测井条件(TLC)作业之前,在钻井阶段为确认井眼状况而进行的刮水器起下钻的需要。在达到目标井深后,直接将钻井底部钻具组合拉出至地面,从而将建井时间缩短了±12-24小时。结合BHA策略和优化的操作顺序,井筒清洗、测井和模拟可以在一次BHA下钻中完成,而不是三次下钻(tlc测井、扩眼/假BHA下钻、清洗BHA下钻),从而将整个井的施工时间缩短了±48小时以上。由于工具和技术的限制,这三套BHA在历史上是不可能组合在一起的,我们将在下面的文章中讨论。最后,通过正确选择最佳钻井液、桥接策略、强化的扶正程序和裸眼实时监控系统,成功确保了ICD下完井在所有实施该方法的井中都能成功部署。手稿将重点从分散的工程解决方案转移到更加综合和多学科的解决方案,最大限度地优化整个施工过程的影响,而不是单个操作。该项目的影响得到了地区的认可,并为开展总包交钥匙业务的方式树立了标杆。
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引用次数: 0
Sustainable Hydrocarbon Production Through ESP System Optimization in the Digital Era 数字化时代通过ESP系统优化实现可持续油气生产
Pub Date : 2023-02-28 DOI: 10.2523/iptc-23085-ms
T. C. Kalu-Ulu, Saud A. Khamees, Cleavant Flippin
Sustaining hydrocarbon production using artificial lifting technology could be daunting to say the least. Over time, both surface and subsurface challenges associated to artificial lift applications and electric submersible pumping systems in particular, that impact hydrocarbon production make the system unappealing and uneconomical for field development. This paper attempts to review the challenges impacting ESP system optimization for sustainable hydrocarbon production in both brown and green fields during the current big data era. The producing environment as well as the ESP components used in field development and production require continuous optimization across the ESP system spectrum. Analysis and diagnosis of the producing well completion is essential to achieving a better optimization and sustainability of the desired production target. A two-approach system optimization is preferred to address the challenges impacting sustainable hydrocarbon production in an ESP completed well. The approach enumerated in the paper relies on the innovative technological advancement of data capturing, segmentation, and integration brought about by the fourth industrial revolution. The approach involves a top-to-bottom optimization in addition to real-time data integration. The increasing sophistication in ESP system platforms’, mobility, surveillance, connectivity, and storage technologies, joined with the ability to process and rapidly analyze data, improve agility, and support real-time on the spot automated decision making. These enhancements allow action execution to overcome the numerous challenges impacting production sustainability in ESP completed wells. This brings about increased and timely engagement between the equipment manufacturer, operator and the well. In addition, there is reduction in well downtime, increased uptime with overall resultant of sustained hydrocarbon production. A comprehensive approach to artificial lift hydrocarbon production optimization in an ESP completed well using data interwoven connectivity is preferred as the best approach to reactivate, boost, and sustain hydrocarbon production in this era of digitalization.
至少可以说,使用人工举升技术维持油气生产是一项艰巨的任务。随着时间的推移,与人工举升应用和电潜泵系统相关的地面和地下挑战,特别是影响油气产量,使该系统对油田开发失去吸引力和不经济。本文试图回顾在当前大数据时代影响棕绿油田ESP系统优化以实现可持续油气生产的挑战。生产环境以及现场开发和生产中使用的ESP组件需要在整个ESP系统范围内不断优化。对生产井完井进行分析和诊断对于实现预期生产目标的更好优化和可持续性至关重要。为了解决ESP完井中影响可持续油气生产的挑战,最好采用两种方法进行系统优化。本文列举的方法依赖于第四次工业革命带来的数据捕获、分割和集成的创新技术进步。除了实时数据集成之外,该方法还包括自上而下的优化。ESP系统平台、移动性、监控、连接和存储技术的日益复杂,加上处理和快速分析数据的能力,提高了灵活性,并支持实时的现场自动化决策。这些改进使得作业执行能够克服影响ESP完井生产可持续性的诸多挑战。这就增加了设备制造商、作业者和油井之间的及时接触。此外,减少了井的停机时间,增加了正常运行时间,从而实现了持续的油气生产。在这个数字化时代,利用数据互连技术对ESP完井进行人工举升油气产量优化是恢复、提高和维持油气产量的最佳方法。
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引用次数: 0
Identification of Downhole Emulsion in a Light Oil Development and Demulsifier Injection for Increasing Production 某轻质油开发井下乳化液的识别与破乳剂注入增产
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22754-ea
Huu Huy Vu, Manisa Rangponsumrit, N. Hoang, Duy Hung Nguyen, Hai Nam Tran, Ngoc Nguyen Phi, Tony Roche, Viet Long Dang, Minh Dung Tran
TGT field is located offshore Vietnam, at a water depth of 45m and approximately 100km Southeast of Vung Tau. The field started production in 2011 and is currently producing about 13k bopd. The produced crude is 38-40 deg. API with viscosity of 0.45 cP at reservoir conditions and classified as light oil. The field consists of three wellhead platforms with nearly 40 production wells, all being gas lifted. Emulsion, which is rarely encountered in downhole environment and not reported in the surrounding oil fields, was diagnosed to be present in production tubing of TGT wells by two indications: measured bottom-hole flowing pressure (BHFP) remarkably higher than calculated value, and emulsion observed on surface well fluid samples. Upon completion of the laboratory testing for chemical selection, in early 2020 a field trial was carried out by injecting demulsifier into the production tubing of selected wells via the chemical injection line or together with lift gas. A successful field trial resulted in a clear reduction of BHFP of the wells along with a production increase by approximately 13% from 8 tested wells. Due to the low-cost of the application and major economic gain compared to other IOR methods, long-term downhole demulsifier injection has been applied in additional wells for increasing the field production. Unlike for heavy oil developments, there is a lack of publications on downhole emulsion and demulsification for light oil fields. This paper describes a case study for application in a light oil field, covering identification of the wells having an emulsion issue in the production tubing, laboratory testing for selecting demulsifier, challenges in chemical deployment and the field trial results.
TGT油田位于越南近海,水深45米,位于Vung Tau东南约100公里处。该油田于2011年开始生产,目前日产量约为1.3万桶。产出的原油API为38-40度,在油藏条件下粘度为0.45 cP,属于轻质油。该油田由三个井口平台组成,拥有近40口生产井,均为气举井。根据实测井底流动压力(BHFP)显著高于计算值和地面井液样中观察到的乳化液两项指标,诊断TGT井生产油管中存在乳化液,乳化液在井下环境中很少出现,在周边油田也未见报道。在完成化学剂选择的实验室测试后,于2020年初进行了现场试验,通过化学剂注入管线或与举升气一起将破乳剂注入选定井的生产油管中。成功的现场试验结果表明,这些井的BHFP明显降低,产量比8口测试井提高了约13%。由于与其他IOR方法相比,该方法成本低,经济效益显著,因此长期井下破乳剂注入已被应用于其他井,以提高油田产量。与稠油开发不同,轻油油田的井下乳化液和破乳技术缺乏相关文献。本文介绍了该技术在轻质油油田的应用实例,包括生产油管中存在乳化液问题的油井的识别、选择破乳剂的实验室测试、化学剂部署的挑战以及现场试验结果。
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引用次数: 0
Encapsulated ESP System: An Innovative Solution for Extended Run Life in High H2S Environments 封装式ESP系统:延长高H2S环境下运行寿命的创新解决方案
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22802-ea
Anwar S. Alghamdi
The electric submersible pump (ESP) is one of the most reliable artificial lift methods for delivering high flow rates in oil wells. If well designed for reservoir properties, ESPs may run for several years before failing. Despite many ESP design advancements, electrical connections remain within the most prominent points of failure in high H2S environments. This paper presents an innovative approach to mitigate electrical connection failures by encapsulating the ESP system for extended ESP run life in high H2S environments. Following an ESP design review to explore current practices in mitigating ESP electrical-connection failures in sour wells, an innovative ESP system was designed to eliminate electrical-connections’ contact with well fluid. The ESP is connected from the top to a production tubing, encapsulated within a pressure-retaining pod, and located above a deeply set production packer. The motor head is designed to partially set outside the pod to accommodate electrical-cable connection, while partially encapsulated within the pod to deliver the necessary electrical supply to the ESP motor. The tubing-casing annulus (TCA) is then filled with inhibited-brine to protect the electrical connections. Experts in the field typically select special ESP metallurgy and electrical connections (i.e., metal to metal) in high H2S wells to extend the run life of ESP systems. Although the development of multiple versions of electrical connections can mitigate H2S attacks, field experience has shown progress in sour environments where ESP run life is not yet matching mild environments. Most efforts were made to minimize H2S attacks on ESP electrical-connections by developing robust ESP systems, but little to no effort was made to eliminate the risk. This challenge can be undertaken by encapsulating the ESP system to avert electrical connection contact with well fluid. Thus, it provided a radical solution to one of the most common ESP failure points in sour environments. The encapsulated ESP system is a new concept, for which a patent is pending, designed to address electrical connection failures for an extended run life in high H2S environments. This paper will discuss the background and design of the system and its potential to eliminate electrical connection integrity issues.
电潜泵(ESP)是在油井中实现大排量的最可靠的人工举升方法之一。如果针对储层特性进行了良好的设计,esp在失效前可能会运行数年。尽管ESP在设计上取得了许多进步,但在高硫化氢环境中,电气连接仍然是最突出的故障点。本文提出了一种创新的方法,通过封装ESP系统来减少电气连接故障,从而延长ESP在高H2S环境下的运行寿命。在对ESP设计进行审查后,研究了目前如何减轻含酸井中ESP电连接故障的做法,设计了一种创新的ESP系统,以消除电连接与井液的接触。ESP从顶部连接到生产油管,封装在保压吊舱内,位于深度坐封的生产封隔器上方。马达头部分安装在吊舱外,以适应电缆连接,而部分封装在吊舱内,为ESP马达提供必要的电力供应。然后在套管环空(TCA)中填充抑制盐水,以保护电气连接。该领域的专家通常会在高硫化氢井中选择特殊的ESP冶金和电气连接(即金属对金属),以延长ESP系统的运行寿命。尽管开发多种版本的电气连接可以减轻H2S攻击,但现场经验表明,在恶劣环境中,ESP的运行寿命尚不能与温和环境相匹配,因此取得了进展。通过开发强大的ESP系统,大多数公司都在努力减少H2S对ESP电气连接的攻击,但几乎没有采取任何措施来消除风险。这一挑战可以通过封装ESP系统来解决,以避免电气连接与井液接触。因此,它为酸性环境中最常见的ESP故障点之一提供了彻底的解决方案。封装式ESP系统是一个新概念,正在申请专利,旨在解决电气连接故障,延长高H2S环境下的运行寿命。本文将讨论该系统的背景和设计,以及它消除电气连接完整性问题的潜力。
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引用次数: 0
A New Multistage Fracturing Completion Approach for Sanding Formations: First Application in the Region 一种新的含砂地层多级压裂完井方法:在该地区的首次应用
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22755-ms
Rasim Serdar Rodoplu, I. Brohi, K. S. Al-Mohanna, A. A. Qahtani
Different approaches and techniques were utilized in the industry to overcome challenges in sanding formations, including frac-packs, indirect fracturing, and resin coated proppants. Due to complexities in the results achieved, open hole multistage fracturing (OH MSF) with a sand control completion system was introduced with the goal of expanding the technology portfolio for controlling sand production and proppant flowback. Offset wells drilled in a prolific gas-bearing unconsolidated sandstone formation showed high sand and proppant production restricting the potential from these wells. Therefore, it was necessary to develop a new OH MSF completion strategy to address sand/proppant control and combine it with proppant fracturing at the same time. This paper highlights OH MSF technology that utilizes screened port sleeves capable of withstanding fracturing pressures and harsh environments. The new completion system consists of a hydraulic frac port opened by applying pressure in the first stage. In addition, the fracturing ports for the next stages are opened by dropping activation balls. Each stage needs to be equipped with a sleeve fused with a screen for sand and/or proppant control. Stages are separated by open hole packers for zonal isolation in the open hole section. It is an innovative system that combines MSF completion with sand control components. Due to the complex nature of the completion, rigless well intervention operations must be well planned, discussed, and conducted with close monitoring during all the operations. In particular, frac port opening/closing, sand screened sleeves opening with coiled tubing (CT) well interventions, proppant fracturing operations, and e-line production logging tools (PLTs). Besides, if the transmissibility is high with a high leak off and quick closure of fracture, then frac operations should be performed with the objective of creating a tip screen out (TSO) scenario to achieve good proppant packing close to the wellbore area. Production rates after completing proppant fracturing, CT milling, and shifting interventions exceeded the expectations without any sand or proppant flowback. The candidate well's rate remained higher than offset wells and no sand nor proppant were observed on the surface. The new OH MSF with sand control completion technology will enable performing OH MSF treatments in gas formations with a high sanding tendency. In addition, it helps to diversify technologies utilized to enhance production without producing formation sand or proppant. Utilization in the right candidate in conjunction with an optimum engineering approach and optimized design will ensure obtaining the benefits of this new completion system to overcome similar challenges.
业界采用了不同的方法和技术来克服出砂地层的挑战,包括压裂充填、间接压裂和树脂涂层支撑剂。由于结果的复杂性,引入了带防砂完井系统的裸眼多级压裂(OH MSF),目的是扩大控制出砂和支撑剂返排的技术组合。在高产含气松散砂岩地层中钻探的邻井显示出高出砂量和支撑剂产量限制了这些井的潜力。因此,有必要开发一种新的OH MSF完井策略,以解决砂/支撑剂控制问题,同时将其与支撑剂压裂相结合。本文重点介绍了OH MSF技术,该技术利用能够承受压裂压力和恶劣环境的屏蔽端口滑套。新的完井系统包括一个水力压裂口,通过在第一级施加压力打开。此外,下一段的压裂口可以通过投放活化球来打开。每一级都需要配备一个与筛管融合的滑套,用于控制出砂和/或支撑剂。在裸眼段,通过封隔器进行分段隔离。这是一种结合了MSF完井和防砂组件的创新系统。由于完井作业的复杂性,在所有作业过程中,必须精心规划、讨论和实施无钻机修井作业,并进行密切监控。特别是压裂口开/关、连续油管(CT)干预下的防砂滑套打开、支撑剂压裂作业和e-line生产测井工具(plt)。此外,如果传导率高,泄漏率高,裂缝快速闭合,则应进行压裂作业,以创建尖端筛出(TSO)场景,以实现靠近井筒区域的良好支撑剂充填。在完成支撑剂压裂、连续油管磨铣和转移干预后,产量超过了预期,没有任何砂或支撑剂返排。候选井的产率仍然高于邻井,并且在地面上没有观察到砂和支撑剂。新型OH MSF防砂完井技术将能够在高出砂倾向的气藏中进行OH MSF处理。此外,它还有助于在不产生地层砂或支撑剂的情况下实现增产技术的多样化。在合适的候选者中,结合优化的工程方法和优化的设计,将确保这种新型完井系统的优势,以克服类似的挑战。
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引用次数: 0
Advanced Multiple Attenuation and Model Building Techniques Provide New Insights Into the Jurassic Play of Timor sea, Offshore Australia 先进的多重衰减和模型构建技术为澳大利亚帝汶海侏罗系提供了新的认识
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22780-ea
Tanporn Pitibhabhong, R. Chakraborty, S. H. Ng, C. K. Lim, I. Paton, N. Phantawee
The Sandalford area, located in Australia’s northwestern continental margin, is proximal to the Cash-Maple and Tenacious field discoveries. The area has Eocene-Paleocene Carbonates overlying siliciclastic Cretaceous section, resulting in a strong velocity inversion as well as generating complex free-surface and internal-multiple contaminations at the deeper Jurassic reservoir section. We present a reprocessing case study of a narrow-azimuth, towed-streamer seismic dataset acquired in shallow water using advanced multiple attenuation and earth model building techniques, with the main goal of improving our understanding of the complex geology beneath. The multiple attenuation part of the workflow employs a cascaded approach, initially addressing water-layer multiples, remaining free-surface multiples, and followed with internal multiples. Implementation of high-frequency visco-acoustic full-waveform inversion (Q-FWI) improved the overburden velocity model and combined with effective multiple attenuation algorithms, reduced the uncertainty of primary events in the pre-carbonate section, therefore reducing errors in common image point (CIP) tomography. The results were quality-controlled against the well data, providing new insights with improved structural and stratigraphic delineation.
Sandalford地区位于澳大利亚西北大陆边缘,靠近Cash-Maple和Tenacious油田发现。该地区始新世-古新世碳酸盐岩覆盖在白垩纪硅质碎屑剖面上,速度反演强烈,深层侏罗系储层段形成复杂的自由面污染和内部多重污染。本文介绍了利用先进的多重衰减和地球模型构建技术在浅水中获得的窄方位角拖曳拖曳地震数据集的再处理案例研究,其主要目标是提高我们对水下复杂地质的理解。工作流程的多重衰减部分采用级联方法,首先处理水层倍数,剩余的自由表面倍数,然后处理内部倍数。实施高频粘声全波形反演(Q-FWI)改进了覆盖层速度模型,并结合有效的多重衰减算法,降低了碳酸盐岩前剖面主要事件的不确定性,从而减少了共同像点(CIP)层析成像的误差。结果与井数据进行了质量控制,为改进构造和地层圈定提供了新的见解。
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引用次数: 0
Expanding the Envelopes of Openhole Gravel Packing in Sabah Deepwater Malaysia 扩大马来西亚Sabah深水裸眼砾石充填包封
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22743-ms
N. Nopsiri, E. Samuel, Lee Chan Fong, Alxner Kalalo, Nicholas Moses, Agus Jayadi, Ding Yi
Amongst the challenges encountered during infill drilling and completion is the requirement to penetrate depleted zones drained during the early phases of the field development. This condition is exacerbated for completions requiring openhole gravel pack as the maximum openhole lengths are traditionally limited by the effective circulating density experienced during the openhole drilling and gravel packing. This paper discusses the techniques implemented in four openhole gravel pack completions with openhole lengths up to 858m marking a new record for the longest openhole completed by PTTEP in this field. The wells were deployed by PTTEP in the Malaysian Deepwater Block K, during the field development of Siakap North Petai Phase 2, executed between Q4 2021 and Q1 2022.
在填充钻井和完井过程中遇到的挑战之一是,在油田开发的早期阶段,需要穿透枯竭的区域。这种情况在需要裸眼砾石充填的完井中更为严重,因为裸眼钻井和砾石充填期间的有效循环密度限制了裸眼最大长度。本文讨论了在4个裸眼砾石充填完井中实施的技术,裸眼长度达到858m,创造了PTTEP在该领域完成的最长裸眼的新纪录。这些井由PTTEP部署在马来西亚深水区块K,在Siakap North Petai第二期油田开发期间,于2021年第四季度至2022年第一季度执行。
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引用次数: 0
Export Pipeline Material Selection for Extreme Sour Service Application 出口管道材料选择的极端酸性服务应用
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22738-ea
Penporn Sirilatthaporn, Suchat Komesvarakul, S. Kumseranee, Chao Trithipchatsakul, S. Punpruk
With recent sour gas field discoveries, material selection for export pipeline carrying the sour gas and liquid is one of the key challenges in commercializing the fields especially for the large diameter and long tie-back export pipeline, and it is the focus of this paper. Both CRA clad and Carbon Steel (CS) pipes have been used for sour service pipelines with different benefit and drawback. The study was performed to investigate both technical and commercial feasibility of the two material options. Facility concept has been differentiated between options as CRA clad pipe do not require gas and liquid dehydration and treatment. The conceptual study cover design, fabrication, installation, operation, RAM and risk assessment aspects to identify the key strength and challenges including cost estimation for life cycle cost evaluation. Material selection review including project benchmarking for TMCP CS for sour service has been performed. CRA clad option provides the lowest corrosion and cracking risk leading to minimum requirement for offshore processing facility. However, additional or larger facilities are needed at onshore gas plant such as Slug Catcher and PW treatment. Two main concerns for CRA clad pipe are the buckling due to exporting > 150 deg C fluids and the supply of CRA clad pipes for such a large quantity. TMCP CS option is more conventional for export pipeline with the main concern on the susceptibility for Sulfide Stress Cracking for sour service especially after the Kashagan incident. The study investigates the recent development of LHZ mitigation actions in manufacturing process, new pre-qualification recently published for extreme sour service and project benchmarking for similar H2S concentration. It has been concluded TMCP CS, with qualified manufacturer, is suitable for the extreme sour service application. Life cycle cost estimation indicate CRA clad option is significantly more expensive than CS option with the risk on the supply of cladded pipe. Cracking risk on TMCP CS for extreme sour service is high but manageable with the proven project record and therefore CS option is opted as development concept with the lower development cost than that for CRA clad.
随着近年来含硫气田的发现,含硫气液出口管道的选材是油田商业化的关键问题之一,特别是大口径长回接出口管道的选材问题是本文研究的重点。CRA复合管和碳钢(CS)管在酸性管道中都有各自的优缺点。进行这项研究是为了调查这两种材料选择的技术和商业可行性。由于CRA包覆管道不需要气体和液体的脱水和处理,因此设施概念在不同选项之间有所区别。概念研究涵盖设计,制造,安装,操作,RAM和风险评估方面,以确定关键优势和挑战,包括生命周期成本评估的成本估算。材料选择审查,包括酸性服务的TMCP CS的项目基准。CRA包覆方案具有最低的腐蚀和开裂风险,对海上加工设施的要求最低。然而,在陆上天然气厂,需要额外或更大的设施,如段塞流捕集器和PW处理。CRA包覆管的两个主要问题是,由于出口150℃的流体而导致的屈曲,以及大量供应CRA包覆管。TMCP CS方案更适用于出口管道,主要考虑到含硫管道的硫化物应力开裂敏感性,尤其是在卡沙干事件之后。该研究调查了制造过程中LHZ缓解措施的最新进展,最近发布的针对极端酸性服务的新资格预审,以及类似H2S浓度的项目基准。结果表明,有合格的生产厂家,TMCP CS适用于极酸工况。寿命周期成本估算表明,考虑到包层管道供应的风险,CRA包层方案的成本明显高于CS包层方案。TMCP CS在极端酸性工况下的开裂风险很高,但根据已证实的项目记录可以控制,因此选择CS选项作为开发概念,其开发成本低于CRA包覆。
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引用次数: 0
Enabling Digitalisation in HPHT and High H2S Field Development Project 在高温高压和高硫化氢油田开发项目中实现数字化
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22761-ms
Noppadol Iamtanasinchai, Suparit Borisuth, Thapanic Khukhantin, Winyou Rinnanont, Suchat Komesvarakul
Dealing with two combinations of high potential risks, HPHT wells and H2S hazards, is major challenge in project development. Reduction of offshore personnel and risk exposure hour becomes key aim of the project. Enable digitalization technologies becomes mainstream to promote project purpose. This paper demonstrates how digitalization is planned to implement and how it supports the HPHT and sour gas field development project. In addition to high risks, the overall cost of investment and the availability of modern technologies were evaluated, the plant design and operational concept focuses on remote control and operation with Not Normally Manned design concept. Digitalization will make production-effective development with the same functionality and robustness as human operations and maintenance of the facility's performance and safety. Main infrastructure including high bandwidth low latency wired/wireless network across facilities, and real-time onboard data and intelligent platform are prepared to support digitalization readiness. Personnel risk offshore is minimized through the remote-control concept which the facility is monitored from onshore with capability to remote reset/restart, health and performance monitoring, remote decision-making and execution, and crew assistance. Robotic technology will also be considered as additional means for remote monitoring. Secondary control room located offshore linked through fiber optic cable with the same degree of control as onshore will be included to allow local operations during commissioning, start-up, early operation, troubleshooting and maintenance campaigns. The project targets to deploy real-time digital data platform for monitoring and inspection producing large amounts of data for analysis to increase efficient operations. Digital twin application, where the real-time data, and repository of information on the equipment can be used for operations and maintenance purposes, can be further implemented, i.e., design phase for process control design and simulation, training simulator during plant start-up, and plant optimization during operational phase. The personnel and equipment tracking on real-time basis will also be considered to encourage fast and efficient evacuation in an emergency. All systems are designed based on best practices design in Cybersecurity concepts to enable protected related networks, equipment, location and data from attack, damage, or unauthorized access. Introducing nowadays digitalization technologies in the project, could reduce hazardous risks and number of personnel activities on the facilities as well as optimizing production operations performance. It should be started at the early stage of the project. Main challenge is lacking successfully reference and benchmarking projects. All digitalization applications and technologies should be carefully assessed and validated to ensure that they are suitable and valuable for the project requirements.
处理高温高压井和H2S风险这两种高潜在风险组合是项目开发的主要挑战。减少海上人员和风险暴露时间成为该项目的关键目标。使数字化技术成为推动项目的主流目的。本文阐述了数字化是如何规划实施的,以及数字化如何支持高温高压和含硫气田开发项目。除了高风险之外,还评估了投资的总成本和现代技术的可用性,工厂设计和操作概念侧重于远程控制和非正常载人设计概念的操作。数字化将使生产高效发展,具有与人工操作和设施性能和安全维护相同的功能和稳健性。主要基础设施包括跨设施的高带宽低延迟有线/无线网络、实时机载数据和智能平台,以支持数字化准备。通过远程控制的概念,海上的人员风险降到最低,从陆上监控设施,具有远程复位/重新启动、健康和性能监测、远程决策和执行以及船员协助的能力。机器人技术也将被视为远程监测的额外手段。第二控制室位于海上,通过光纤电缆连接,控制程度与陆上相同,允许在调试、启动、早期操作、故障排除和维护活动期间进行本地操作。项目目标是部署实时数字数据平台进行监控和检查,产生大量数据进行分析,提高作业效率。数字孪生应用,其中设备的实时数据和信息库可用于操作和维护目的,可以进一步实施,即过程控制设计和仿真的设计阶段,工厂启动期间的培训模拟器,以及运营阶段的工厂优化。还将考虑实时跟踪人员和设备,以鼓励在紧急情况下快速有效地撤离。所有系统都基于网络安全概念的最佳实践设计,以保护相关网络、设备、位置和数据免受攻击、破坏或未经授权的访问。在项目中引入当今的数字化技术,可以降低危险风险和设施上的人员活动数量,并优化生产操作性能。它应该在项目的早期阶段开始。主要的挑战是缺乏成功的参考和标杆项目。应仔细评估和验证所有数字化应用和技术,以确保它们适合项目需求并具有价值。
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引用次数: 0
The First Successful Azimuthal Well Placement Utilizing Real-Time Azimuthal Resistivity Measurements and Ultra-Deep 3D Inversion 首次成功利用实时方位电阻率测量和超深三维反演进行方位井定位
Pub Date : 2023-02-28 DOI: 10.2523/iptc-22779-ea
A. Elkhamry, N. Clegg, A. Taher, E. Bikchandaev
Ultra-Deep electromagnetic (EM) azimuthal measurements provide critical data for well placement operations, allowing real-time assessment of resistivity boundaries over 100ft from the well. Historically, 1D and 2D inversions displayed vertical boundary changes, however they do not resolve azimuthal changes. Other 3D approaches lacked real-time aspect or endured costly deployment. This paper describes integration of real-time 3D EM Inversions for both inclination and azimuth trajectory corrections, to optimize well path and increase efficiency while drilling HA/HZ wells. Triaxial ultra-deep electromagnetic borehole logging tools provide 9 component multi-frequency data from multiple receiver assemblies, logging the 3D EM field around the wellbore. Although the raw component data shows observable signal changes representing the 3D EM field, evaluating this raw data in real-time is challenging. Therefore, a 3D EM inversion was implemented to provide real-time 3D representation of the geological structure and fluid distribution around the well. The 3D EM Inversion algorithm has been optimized to return model updates within a few minutes. The near real-time process allows well placement decisions to be made very quickly to help maintain the well path within the target reservoir. Real-time monitoring of the 3D EM inversion revealed a lateral disparity in the resistivity distribution for the target reservoir. In a particular interval, the presence of higher resistivity to the right-hand side of the well bore was revealed. The increase in resistivity was identified as improved reservoir properties. The trajectory of the well was adjusted to the right, interactively adjusting the plan. As with all deviations from the plan the impact of the azimuthal turn was assessed both in terms of safety and the potential impact on running the completion, no risks were identified, and a successful turn was conducted. Using the same methodology, a turn to the left of the well bore was conducted towards the toe of the well. Optimizing a wells TVD with inclination is common, but azimuthal changes based on LWD readings are much less so. The 3D Inversion and azimuthal resistivity measurements helped to minimize the loss of the effective length of the wellbore during the drilling in a complex geological structure. The effectiveness of the azimuthal turn can be assessed by comparing the resistivity of the actual and planned trajectories, estimated to have a 24-foot separation. The actual trajectory was placed in a zone with optimum quality reservoir without loss of the effective length (100% NTG). Real-time 3D Inversion has enabled for the first time the ability to steer azimuthally based on Ultra-deep EM data, changing the hole azimuth in real-time to target improved reservoir properties. The method of correcting the well path with azimuth as well as inclination in real-time based on 3D Inversion data ensures maximum efficiency for the well placement process in complex
超深电磁(EM)方位测量为井位作业提供了关键数据,可以实时评估距井100英尺以上的电阻率边界。历史上,一维和二维反演显示了垂直边界的变化,但它们不能解决方位角的变化。其他3D方法缺乏实时性,或者部署成本高昂。本文介绍了用于井斜和方位轨迹校正的实时三维电磁反演集成技术,以优化井眼轨迹,提高钻高周波/高周波井的效率。三轴超深电磁井眼测井工具通过多个接收器组件提供9分量多频数据,记录井筒周围的三维电磁场。虽然原始组件数据显示了代表3D电磁场的可观察信号变化,但实时评估这些原始数据具有挑战性。因此,实施了三维电磁反演,以提供井周围地质结构和流体分布的实时三维表示。三维电磁反演算法经过优化,可以在几分钟内返回模型更新。接近实时的过程可以非常快速地做出井位决策,以帮助维持目标储层内的井眼轨迹。三维电磁反演的实时监测显示,目标储层的电阻率分布存在横向差异。在特定的井段,发现井眼右侧存在较高的电阻率。电阻率的增加被认为是储层性质的改善。井眼轨迹向右调整,可交互调整方案。在所有偏离计划的情况下,从安全性和对完井作业的潜在影响两方面对方位转弯的影响进行了评估,没有发现任何风险,并成功进行了一次转弯。使用相同的方法,井眼向左转向井趾。利用倾角优化井的TVD是很常见的,但基于LWD读数的方位变化就不那么常见了。三维反演和方位电阻率测量有助于在复杂地质构造的钻井过程中最大限度地减少井筒有效长度的损失。通过比较实际轨迹和计划轨迹的电阻率,可以评估方位角转向的有效性,估计间距为24英尺。实际的井眼轨迹被放置在具有最佳质量储层的区域,有效长度(100% NTG)没有损失。实时三维反演技术首次实现了基于超深电磁数据的方位定向,实时改变井眼方位,以改善储层的物性。基于三维反演数据,利用方位和倾角实时校正井眼轨迹的方法,确保了在复杂地质条件下的配井过程的最大效率,这些地质条件可以显示电阻率的垂直和方位变化。超深电磁工具的探测深度允许在早期做出这些决定,减少井眼轨迹的弯曲,同时在各个方向上显示电阻率边界的位置。
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