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Sustainment Challenges and Approaches for Legacy ATE Systems 遗留ATE系统的维护挑战和方法
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984733
J. Semancik
Lifecycle management is the bane of existence for many test engineers. Opportunities to transition to that next new exciting project can be hampered by the need to keep deployed automatic test equipment (ATE) operational, especially as these systems continue to be pushed beyond their initial life projections. It is fair to assume that as the service life of these systems continues to be extended, hardware components will fail and replacement instrumentation and switching alternatives will not be readily available. This is further exacerbated by the lack of available legacy support from most OEM suppliers, compelling users to consider alternate approaches. A number of alternatives exist to address hardware replacement, but each can pose implementation challenges and drawbacks that must be considered. Inherent in any sustainment decision is the risk that unforeseen changes will occur that invalidate the current solution and impact previously qualified Test Program Sets (TPSs). Something as seemingly innocuous as substituting an instrument or switch card with an “exact” form, fit, function (FFF) replacement may require significantly more integration time than expected due to minor differences in hardware and software timing and execution speeds, settling times and propagation delays, or driver implementation and instrument setup/execution speed increases or delays, just to name a few. The economics of these sustainment activities must also be considered and weighed against the projected future loading requirements for the affected ATE system. For example, when does it make sense to simply procure last time buy quantities versus engaging in engineering activities to implement an alternate solution? This paper will delve into these and other sustainment challenges test engineers face when tasked with keeping legacy ATE operational. The discussion will include alternate approaches such as FFF drop in replacements, FPGA based equivalent instrumentation, architecture and software considerations, the impact these changes can have on existing TPSs, as well as the potential budget impact for the various approaches.
生命周期管理是许多测试工程师存在的祸根。由于需要保持已部署的自动测试设备(ATE)的运行,过渡到下一个令人兴奋的新项目的机会可能会受到阻碍,特别是当这些系统不断超出其最初的使用寿命预期时。可以公平地假设,随着这些系统的使用寿命不断延长,硬件组件将出现故障,更换仪器和切换替代方案将不容易获得。由于大多数OEM供应商缺乏可用的传统支持,这进一步加剧了这种情况,迫使用户考虑替代方法。存在许多替代方案来解决硬件替换问题,但每种替代方案都可能带来必须考虑的实现挑战和缺点。任何维护决策中固有的风险是,不可预见的变更会使当前解决方案无效,并影响先前合格的测试程序集(tps)。用“精确的”形式、匹配、功能(FFF)替换仪器或开交换机等看似无害的事情,可能需要比预期更多的集成时间,因为硬件和软件的时间和执行速度、稳定时间和传播延迟、驱动程序实现和仪器设置/执行速度的增加或延迟等方面存在细微差异。还必须考虑这些维持活动的经济效益,并与受影响的ATE系统的预计未来负载需求进行权衡。例如,什么时候简单地购买上次购买的数量,而不是参与工程活动来实现替代解决方案?本文将深入研究测试工程师在保持遗留ATE运行时面临的这些和其他维护挑战。讨论将包括替代方法,如替换FFF下降,基于FPGA的等效仪器,架构和软件考虑,这些变化可能对现有tps产生的影响,以及各种方法的潜在预算影响。
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引用次数: 0
Approaches to Minimize Murphy's Law Impact On “No single point of failure power supply systems.” 最小化墨菲定律对“无单点故障供电系统”影响的方法。
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984753
Marian Bulancea
Considering Murphy's law, “If anything can possibly go wrong, it will, and at the worst possible time”, there is a myriad of problems which need to be solved by “No single point of failure power supply systems” by designers, integrators and users. The paper covers factors to be considered in design, installation and maintenance in context of 30+years of experience and lesson learned approach to building redundant, fail-safe power supplies for mission critical applications. Aspects explored are output redundancy, input redundancy, programming and I/O fail safe and overcoming environment challenges. These environmental challenges include methods for deploying fault tolerant systems in high temperature, wet, dirty, corrosive and explosive applications.
考虑到墨菲定律,“如果任何事情都可能出错,它就会出错,而且是在最糟糕的时候”,有无数的问题需要设计师、集成商和用户通过“无单点故障电源系统”来解决。本文涵盖了在设计、安装和维护中需要考虑的因素,并结合30多年的经验和经验教训,为关键任务应用构建冗余、故障安全电源。研究的方面包括输出冗余、输入冗余、编程和I/O故障安全以及克服环境挑战。这些环境挑战包括在高温、潮湿、肮脏、腐蚀性和爆炸性应用中部署容错系统的方法。
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引用次数: 0
Compressive Antenna Pattern Measurement: A Case Study in Practical Compressive Sensing 压缩天线方向图测量:实用压缩感知的案例研究
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984799
M. Don
Compressive sensing has emerged as powerful signal processing technique that has been applied to many dif-ferent types of measurement; enhancing systems in terms of power consumption, memory usage, resolution, and measurement speed. Although compressive sensing has experienced tremendous growth in theoretical research, successful commercial applications of compressive sensing have developed slowly. In many cases, alternative sensing strategies will outperform compressive sensing in real-world situations. In order to design a successful compressive sensing system, it is crucial to not only understand compressive sensing's strengths, but also its limitations. An intuitive introduction to compressive sensing is presented to describe how compressive sensing can be applied to practical measurement problems. The essential aspects of compressive sensing are explained, and common misunderstanding are addressed. Finally, compressive antenna pattern measurement is presented as case study, inspiring compressive sensing to be used in other applications in the automatic test community.
压缩感知已成为一种强大的信号处理技术,已应用于许多不同类型的测量;在功耗、内存使用、分辨率和测量速度方面增强系统。尽管压缩感知在理论研究方面取得了巨大的发展,但成功的商业应用却发展缓慢。在许多情况下,在实际情况下,替代感知策略将优于压缩感知。为了设计一个成功的压缩感知系统,不仅要了解压缩感知的优点,而且要了解它的局限性。直观地介绍了压缩感知,描述了压缩感知如何应用于实际测量问题。解释了压缩感知的基本方面,并解决了常见的误解。最后,以压缩天线方向图测量为例,对压缩感知在自动测试领域的其他应用提供了启发。
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引用次数: 1
Effective use of Reconfigurable Synthetic Instruments in Automatic Testing of Input/Output (I/O) Buses 可重构合成仪器在输入/输出(I/O)总线自动测试中的有效应用
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984743
L. Ungar, N. Jacobson, T. M. Mak, Craig D. Stoldt
Military test activities aim to minimize the number of unique test and diagnostic equipment on hand in their facilities. With a multitude of bus standards, bus testing requires either a general test instrument approach or a variety of unique testers. The former complicates test program development, and the latter would result in the proliferation of unique automatic test systems. A synthetic instrument (SI) is a test instrument that can be realized (i.e., synthesized) within the fabric of a field programmable gate array (FPGA). This paper will discuss how use of SIs offers many benefits including lower test development cost, higher accuracy, higher speed and reconfigurability. Bus testing approaches are discussed and then shown to improve with the use of SIs. It highlights benefits of SIs in general and focuses on how SIs help to overcome many of the obstacles test engineers face in controlling buses. SIs also address the high-speed barrier in testing, since FPGAs that host these SIs incorporate multi-gigabit per second transceivers. Bus standards typically incorporate complex protocols. The test program developer needs to understand both the normal operation and failure modes to develop complete test suites. Since SIs can easily implement the bus controller logic and state machine, this frees the test engineer from descending to that level of detail. SIs can be created for many, if not all, serial and parallel, low-speed, and high-speed digital I/O buses. These strengths allow SIs to supply services that the test engineer can use to greatly reduce TPS development costs. With SIs used as a standard bus test instrument accessible to any ATE, the industry will gain a crucial resource for test development cost and time reduction.
军事测试活动的目的是尽量减少其设施中现有的独特测试和诊断设备的数量。由于总线标准众多,总线测试要么需要通用的测试仪器方法,要么需要各种独特的测试仪。前者使测试程序的开发复杂化,而后者将导致独特的自动测试系统的激增。合成仪器(SI)是一种可以在现场可编程门阵列(FPGA)结构内实现(即合成)的测试仪器。本文将讨论si的使用如何提供许多好处,包括更低的测试开发成本,更高的准确性,更高的速度和可重构性。讨论了总线测试方法,然后展示了使用si可以改进总线测试方法。它强调了集成电路的总体优势,并重点介绍了集成电路如何帮助工程师克服控制总线时所面临的许多障碍。si还解决了测试中的高速障碍,因为承载这些si的fpga包含每秒千兆比特的收发器。总线标准通常包含复杂的协议。测试程序开发人员需要了解正常操作和故障模式,以开发完整的测试套件。由于si可以很容易地实现总线控制器逻辑和状态机,这使测试工程师不必下降到该详细级别。可以为许多(如果不是全部的话)串行和并行、低速和高速数字I/O总线创建si。这些优势使si能够提供测试工程师可以使用的服务,从而大大降低TPS的开发成本。随着si被用作任何ATE都可以访问的标准总线测试仪器,行业将获得测试开发成本和减少时间的关键资源。
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引用次数: 2
1570798018 1570798018
Pub Date : 2022-08-29 DOI: 10.1109/autotestcon47462.2022.9984809
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引用次数: 0
A Modular Approach to the Automated Testing of Common Data Link Terminals 通用数据链路终端自动化测试的模块化方法
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984714
S. Ramlall, Lucerito Gutierrez, Miguel Cayetano, Sally McGehee
Common Data Link (CDL) is a communications waveform set for all Department of Defense (DoD) Services to transmit tactical data and intelligence information collected by Intelligence, Surveillance, and Reconnaissance (ISR) sensors to surface exploitation equipment. Bandwidth Efficient Common Data Link (BE-CDL) is an enhanced CDL waveform providing users with longer range and higher data rates between various platforms that include surface, airborne, subsurface, and man-portable platforms. The CDL waveform specification has clearly defined network performance metrics a terminal needs to satisfy in order to be compliant, but the government team at Naval Information Warfare Center (NIWC) Pacific has experienced firsthand that current vendors are not sufficiently testing their BE-CDL terminals before delivery to the government, partly because the required testing is time consuming and cost prohibitive for humans to manually perform. This results in CDL terminals not being fully compliant with the CDL specification and additional rework by the vendors, ultimately leading to schedule delays for fleet capability deliveries. This paper discusses a low-cost, automated test capability developed to measure the network performance of BE-CDL terminals as well as to analyze the results according to the waveform specification requirements. It leverages open-source software and inexpensive hardware in order to provide a low-cost test solution. One of the challenges with developing automation software for BE-CDL is that different terminals use different user and control interfaces. Some vendors are choosing not to support the use of the Simple Network Management Protocol (SNMP) despite it being a requirement in the BE-CDL specification, and are instead choosing to develop custom control interfaces which are not interoperable between different CDL terminals. It is shown in this paper how the modular design of the automation software allows it to accommodate these different control interfaces, including support for SNMP, thus making it suitable for use with any BE-CDL terminal. This is demonstrated through the use of two different terminals: a commercial off-the-shelf (COTS) CDL terminal as well as a low-cost and low-SWaP CDL terminal developed by the Air Force Research Laboratory (AFRL).
通用数据链(CDL)是一种通信波形,适用于所有国防部(DoD)服务,用于将情报、监视和侦察(ISR)传感器收集的战术数据和情报信息传输到地面开发设备。带宽高效通用数据链(BE-CDL)是一种增强型CDL波形,为用户在各种平台(包括地面、机载、地下和单兵便携式平台)之间提供更远距离和更高的数据速率。CDL波形规范明确定义了终端需要满足的网络性能指标,但太平洋海军信息战中心(NIWC)的政府团队已经亲身体验到,目前的供应商在交付给政府之前没有充分测试他们的be -CDL终端,部分原因是所需的测试非常耗时,而且人工执行的成本过高。这导致CDL终端不完全符合CDL规范,并由供应商进行额外的返工,最终导致车队能力交付的时间表延迟。本文讨论了开发一种低成本、自动化的测试能力,用于测量BE-CDL终端的网络性能,并根据波形规范要求分析测试结果。它利用开源软件和廉价的硬件来提供低成本的测试解决方案。开发BE-CDL自动化软件的挑战之一是不同的终端使用不同的用户和控制接口。一些供应商选择不支持简单网络管理协议(SNMP)的使用,尽管它是BE-CDL规范中的一个要求,而是选择开发不能在不同CDL终端之间互操作的自定义控制接口。本文展示了自动化软件的模块化设计如何使其适应这些不同的控制接口,包括对SNMP的支持,从而使其适合与任何BE-CDL终端一起使用。这通过使用两种不同的终端进行了演示:商用现货(COTS) CDL终端以及由空军研究实验室(AFRL)开发的低成本和低swap CDL终端。
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引用次数: 0
Implementing a Digital Twin, Design and Test, Test and Measurement Strategy 实现数字孪生,设计与测试,测试与测量策略
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984739
D. Lowenstein, C. Mueth
Accuracy, repeatability, and utilization are used continually when we talk about a test and measurement strategy. These fundamentals allow the balance between the technical and business imperatives that test contributes to a product or program's life cycle. From a design point of view, test is the de facto tool to ensure the theory of design meets the reality of the product or production specifications. In manufacturing, test is a balance between ensuring quality and cost. For support, test is about insight with simplicity of operation. All of these play an integral part of the success of a business, but to make this all happen, there is a fundamental assumption that the test and measurement strategy is implemented and operated as it was designed. The fact is, not all tests are created equal when looking across an enterprise and/or workflow. Not everyone develops a test strategy and simulates its effectiveness and efficiency on the product the same way. The idea of a digital twin strategy has been around for years in the mechanical world and is starting to gain traction in the electrical world to minimize the gap between theory and reality. These same principals now can be applied to the test and measurement world. Such a strategy can lead to greater accuracy, repeatability, and utilization of test strategy. It will also allow test or design changes to be made before designs are frozen for technical and/or performance reasons. This Design and Test (DaT) process would not only change the way design and test flows work, but how overall programs change the way they do business from concept through support. This paper will explore the history of digital twins and show how digital twins can and will change the way we develop and implement test strategies in the future. It will detail how the workflow throughout a product/program's life cycle will change to reduce time, resources, and cost while dramatically increasing predictability and repeatability, and ensuring consistency of test strategies. This paper ultimately will give a foundation for a blueprint to develop a test and measurement DaT/digital twin strategy, share examples of use cases today, and outline the business and technical benefits for implementing such a strategy.
当我们谈论测试和测量策略时,准确性、可重复性和利用率是经常被用到的。这些基础允许在技术和业务需求之间取得平衡,测试有助于产品或程序的生命周期。从设计的角度来看,测试是确保设计理论符合产品或生产规格的实际的工具。在制造业中,测试是确保质量和成本之间的平衡。对于支持,测试是关于操作简单的洞察力。所有这些都是业务成功的组成部分,但是要使这一切发生,有一个基本的假设,即测试和度量策略是按照设计的方式实现和操作的。事实是,在整个企业和/或工作流中,并不是所有的测试都是相同的。并不是每个人都以相同的方式开发测试策略并模拟其在产品上的有效性和效率。数字孪生策略的想法在机械领域已经存在多年,并开始在电气领域获得牵引力,以尽量减少理论与现实之间的差距。这些相同的原则现在可以应用到测试和测量领域。这样的策略可以提高测试策略的准确性、可重复性和利用率。它还允许在设计因技术和/或性能原因冻结之前进行测试或设计更改。这个设计和测试(DaT)过程不仅会改变设计和测试流程的工作方式,还会改变整个程序从概念到支持进行业务的方式。本文将探讨数字双胞胎的历史,并展示数字双胞胎如何能够并将改变我们未来开发和实施测试策略的方式。它将详细说明整个产品/程序生命周期中的工作流将如何改变,以减少时间、资源和成本,同时显著增加可预测性和可重复性,并确保测试策略的一致性。本文最终将为开发测试和测量数据/数字孪生策略的蓝图提供一个基础,分享今天的用例示例,并概述实现这种策略的业务和技术好处。
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引用次数: 3
Securing ATE Using the DoD's Risk Management Framework 使用国防部的风险管理框架保护ATE
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984778
Robert C. Quinlan, Alex Brinister, Ted Macdonald, Amy White
Information systems are subject to serious threats that can have adverse impacts on organizational operations and assets, individuals, as well as third parties by compromising the confidentiality, integrity, or availability of information being processed, stored, or transmitted by those systems. Successful attacks on systems can result in grave damage to the economic and security interests of those organizations. In the defense space, the DoD Risk Management Framework (RMF) can provide a foundation for an organization's cybersecurity protection strategy. Securing information systems is a shared responsibility between test companies and their customers. ATE suppliers serving the defense industry can assist customers in securing their Automatic Test Equipment (ATE) by implementing the first four steps of the RMF process. ATE customers further increase the security of their systems by working with test companies to understand what additional security controls they could implement to successfully perform the last two steps of the RMF process. ATE suppliers can implement the following steps for the systems they are supplying: (1) Security categorization; (2) Security control selection; (3) Security control implementation; and (4) Security control assessment. Steps that should be performed by ATE customers are: (5) System authorization; and (6) Continuous monitoring. Early integration of the RMF into the product development life cycle is one of, according to NIST 800–37, “the most cost-effective and efficient methods for an organization to ensure that its protection strategy is implemented” [1]. Test companies can ease customer implementation of the RMF by integrating a specific set of security controls into their own product development life cycles. ATE suppliers can develop a more secure supply chain, harden manufacturing and development processes, and apply operating system (OS) security controls. Finally, they can help customers understand the remaining steps of the RMF that could be implemented to secure the confidentiality, integrity, and availability of their information systems.
信息系统受到严重的威胁,这些威胁可能会对组织的运营和资产、个人以及第三方产生不利影响,损害这些系统正在处理、存储或传输的信息的保密性、完整性或可用性。对系统的成功攻击可能会对这些组织的经济和安全利益造成严重损害。在国防领域,国防部风险管理框架(RMF)可以为组织的网络安全保护战略提供基础。保护信息系统的安全是测试公司和客户之间的共同责任。为国防工业服务的ATE供应商可以通过实施RMF过程的前四个步骤来帮助客户保护他们的自动测试设备(ATE)。ATE客户通过与测试公司合作,了解他们可以实现哪些额外的安全控制来成功地执行RMF过程的最后两个步骤,从而进一步提高他们系统的安全性。ATE供应商可对其供应的系统实施以下步骤:(1)安全分类;(2)安全控制选择;(3)安全管控实施;(4)安全控制评估。ATE客户应执行的步骤有:(5)系统授权;(6)持续监测。根据NIST 800-37,将RMF早期集成到产品开发生命周期中是“组织确保其保护策略得到实施的最具成本效益和最有效的方法”之一[1]。测试公司可以通过将一组特定的安全控制集成到他们自己的产品开发生命周期中来简化客户对RMF的实现。ATE供应商可以开发更安全的供应链,强化制造和开发流程,并应用操作系统(OS)安全控制。最后,它们可以帮助客户理解RMF的其余步骤,这些步骤可以实现,以确保其信息系统的机密性、完整性和可用性。
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引用次数: 0
Combining Dynamic Bayesian Networks and Continuous Time Bayesian Networks for Diagnostic and Prognostic Modeling 结合动态贝叶斯网络和连续时间贝叶斯网络进行诊断和预测建模
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984758
Jordan Schupbach, Elliott Pryor, Kyle Webster, John W. Sheppard
The problem of performing general prognostics and health management, especially in electronic systems, continues to present significant challenges. The low availability of failure data, makes learning generalized models difficult, and constructing generalized models during the design phase often requires a level of understanding of the failure mechanism that elude the designers. In this paper, we present a new, generalized approach to PHM based on two commonly available probabilistic models, Bayesian Networks and Continuous-Time Bayesian Networks, and pose the PHM problem from the perspective of risk mit-igation rather than failure prediction. We describe the tools and process for employing these tools in the hopes of motivating new ideas for investigating how best to advance PHM in the aerospace industry.
执行一般预后和健康管理的问题,特别是在电子系统中,继续提出重大挑战。失效数据的低可用性使得学习一般化模型变得困难,并且在设计阶段构建一般化模型通常需要对设计者无法理解的失效机制有一定程度的了解。本文基于贝叶斯网络和连续时间贝叶斯网络这两种常见的概率模型,提出了一种新的、广义的PHM方法,并从风险缓解而不是故障预测的角度提出了PHM问题。我们描述了使用这些工具的工具和过程,希望能够激发新的想法,研究如何最好地推进PHM在航空航天工业中的应用。
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引用次数: 1
RF Switch Considerations for Automatic Test Equipment Making Vector Measurements 进行矢量测量的自动测试设备的RF开关注意事项
Pub Date : 2022-08-29 DOI: 10.1109/AUTOTESTCON47462.2022.9984796
S. Yates
Modern Radio Frequency (RF) Automatic Test Stations employ switching to connect a multitude of measuring and stimulus instruments to the Unit Under Test (UUT). These switches add efficiency at the potential risk of increased measurement error due to switch repeatability. Switch match repeatability, a little-known performance characteristic, can add significant, unanticipated error to vector measurements. Electromechanical RF switches add to the overall measurement uncertainty due to their repeatability performance. In this paper, switch match repeatability is reviewed along with measurement data shown. Methods to address this repeatability issue is presented including process step ordering, in situ calibrations, and time domain techniques.
现代射频(RF)自动测试站采用开关将大量测量和刺激仪器连接到被测单元(UUT)。这些开关增加了效率,但由于开关的可重复性而增加了测量误差的潜在风险。开关匹配的可重复性是一个鲜为人知的性能特性,它会给矢量测量带来意想不到的显著误差。机电式射频开关由于其重复性性能而增加了整体测量的不确定度。本文回顾了开关匹配的可重复性,并给出了测量数据。方法,以解决这一重复性问题,包括过程步骤排序,在现场校准,和时域技术。
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引用次数: 0
期刊
2022 IEEE AUTOTESTCON
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