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Investigation of the beneficiation of refractory ferromanganese ores “Zhomart” deposits “中马”矿床难选锰铁矿石选矿试验研究
Pub Date : 2023-09-03 DOI: 10.31643/2024/6445.14
S. Dyussenova, A. Lukhmenov, M. Imekeshova, Zh. Akimzhanov
In order to provide ferroalloy production with high-quality raw materials, the need to develop technologies for processing of low-grade manganese and ferromanganese ores is becoming increasingly important. In view of the change in the quality characteristics of ores, the decrease in manganese content and the ability to beneficiation by traditional methods, it is necessary to consider new approaches and technological solutions. The article presents data from a study on the beneficiation of refractory iron-manganese ore from the Zhomart deposit. The mineralogy, physical and mechanical properties, and granulometric composition of the ore were determined. The results of a study on gravitational beneficiation using a laboratory pulsator with a pneumatic drive and a laboratory 2-chamber diaphragm jigging machine and magnetic beneficiation of ore with a high-intensity magnetic field are presented. Iron-containing concentrate (Fe-45% and Mn-6.5% is mainly represented by hematite mixed with non-metallic minerals quartz and calcite) and iron-manganese concentrate (Mn-21.7% and Fe-21.1% in the form of hematite, Brownite and pyrolusite, also mixed with quartz and calcite). The concentrates are not suitable for smelting manganese-containing ferroalloys but can be used in the process of electrothermal beneficiation with selective carbothermal reduction of iron in an ore-thermal furnace. The smelting products can be manganese cast iron and iron-free, low-phosphorus limiting manganese slag with a high ratio of manganese to iron.
为了给铁合金生产提供优质的原料,开发低品位锰矿和锰铁矿的加工技术变得越来越重要。鉴于矿石质量特性的变化、锰含量的下降和传统选矿方法的难选性,有必要考虑新的选矿途径和工艺方案。本文介绍了中马矿难选铁锰矿选矿试验资料。测定了矿石的矿物学、物理力学性能和粒度组成。本文介绍了利用实验室气动脉动机和实验室二室隔膜跳汰机进行重力选矿和在强磁场条件下对矿石进行磁力选矿的研究结果。含铁精矿(Fe-45%、Mn-6.5%,主要为赤铁矿与非金属矿物石英、方解石混合)和铁锰精矿(Mn-21.7%、Fe-21.1%,以赤铁矿、褐铁矿、软锰矿形式存在,也有石英、方解石混合)。该精矿不适合冶炼含锰铁合金,可用于矿热炉中铁的选择性碳热还原电热选矿工艺。冶炼产品可以是含锰铸铁和高锰铁比的无铁、低磷限锰渣。
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引用次数: 0
Monitoring of the stress-strain state during preparatory workings 准备工作期间的应力应变状态监测
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.08
E. Khalikova, V. Diomin, R. Mussin, A. Krakovský, U.Zh. Khanafin
Maintaining and increasing the volume of underground coal mining is possible only if there is a highly efficient technology for conducting and maintaining preparatory workings. The purpose of the research was to assess the parameters of stability control of the contours of the mine workings, anchored with anchorage, to create a technology for intensive and safe excavation of mine workings based on the identified patterns of behavior of adjacent rock massifs. The idea of the approach is to use a man-made stress-strain state to develop an effective technology for fixing a contour rock mass. The mechanism of deformation, displacement, and collapse of rocks in a structurally disturbed inhomogeneous mountain range is investigated to assess the state of the rock mass around the mine workings. The technology of fastening contiguous soil rocks has been developed taking into account the state of the mountain massif around the workings and the parameters of the operation of the anchor supports in mines for fixing rods in workings in order to ensure the safety of mining operations in the mines of the Karaganda coal basin have been determined.
只有在有进行和维持准备工作的高效率技术的情况下,才有可能维持和增加地下煤矿的开采量。该研究的目的是评估用锚固锚定的矿山工作轮廓的稳定性控制参数,以创建一种基于确定的相邻岩体行为模式的矿山工作密集和安全开挖技术。该方法的思想是利用人造应力-应变状态来开发一种有效的固定等高岩体的技术。研究了结构扰动下非均质山区岩石的变形、位移和崩塌机制,以评估矿区周围岩体的状态。为保证卡拉干达煤田煤矿的安全开采,在考虑矿区周围山体状况的情况下,开发了连续土岩锚固技术,并确定了矿山锚杆支护的作业参数。
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引用次数: 0
Study of the isothermal kinetics of reduction of sinter from mill scale 烧结矿从矿垢还原等温动力学研究
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.07
A. Zhunussov, P. Bykov, A. Kenzhebekova, A. Zhunussova, Azis Nabawi Rahmat
Studies of the isothermal kinetics of the reduction of sinter from mill scale were carried out at Zh. Abisheva Chemical and Metallurgical Institute (Karaganda). The influence of temperature and heating time on the degree of reduction of iron and other elements was studied in the Tamman furnace by the thermogravimetric method. The amount of reducing agent was taken in the experiments based on the stoichiometrically necessary amount of carbon for the complete reduction of iron oxides by more than 60%, as well as for the carburization of the resulting metal to 2.0% C. To obtain the kinetic characteristics of the reduction of the studied materials, depending on the temperature and duration of the process, processing of the received data array according to the models developed especially for these cases. The results of experimental data processing according to the Gistling-Brownstein model are presented. As a general assessment, this model with a sufficiently high correlation (R not less than 0.9) describes the studied process, which confirms its diffusion character. Analyzing the calculated data of the activation energy, one can assume the diffusion nature of the inhibition of the reduction reaction of all the materials under study. The value of the activation energy of the process shows that the agglomerate with dolomite (fluxed agglomerate) has the highest reducibility. During the frontal reduction of oxides of iron and other elements with carbon, a slag shell is formed around the grains of materials, which consists mainly of acidic oxides of barren rock, non-metallic inclusions of lightweight scrap and reducing agent ash and has a high viscosity. Its thickness depends on the composition of the material, temperature, time and degree of reduction.
在Zh对烧结矿从磨鳞还原的等温动力学进行了研究。阿比舍瓦化学和冶金研究所(卡拉干达)。用热重法研究了塔曼炉中温度和加热时间对铁和其他元素还原程度的影响。还原剂的量是在实验的基础上完整的化学计量的必要数量的碳排放减少60%以上,铁氧化物以及产生的金属渗碳的2.0%减少c .获得的动力学特征的研究材料,根据过程的温度和时间,根据模型处理接收的数据数组的发展尤其是对这些病例。给出了根据吉斯林-布朗斯坦模型对实验数据进行处理的结果。总的来说,该模型具有足够高的相关性(R不小于0.9),描述了所研究的过程,证实了其扩散特性。通过分析活化能的计算数据,可以认为所研究的所有材料对还原反应的抑制都具有扩散性质。该过程的活化能值表明白云石团聚体(助熔剂团聚体)的还原性最高。铁等元素的氧化物与碳正面还原时,在物料颗粒周围形成一个渣壳,渣壳主要由贫岩的酸性氧化物、轻质废料的非金属夹杂物和还原剂灰分组成,具有较高的粘度。它的厚度取决于材料的成分、温度、时间和还原程度。
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引用次数: 0
Gold and rare earth elements in enrichment products from the technogenic wastes of the Caspian Mining-Metallurgical Plant (Aktau, Kazakhstan) 里海采矿冶金厂(哈萨克斯坦阿克套)技术废料富集产物中的金和稀土元素
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.09
G. Bekenova, V. Peregudov, V. L. Levin, Y.T. Kanatbaev, D.B. Muratkhanov
The paper presents the outcome of a comprehensive study at macro- to nanoscale levels of enrichment products from technogenic wastes. The products were obtained thanks to the experience of gravity enrichment during the treatment and preparation of the gold and REE sample material with preliminary mechanical and thermal activation. Thermal activation was applied for the first time. Native gold was identified in the form of single, micron-sized grains and, according to technological testing of enrichment products, there is a predominance of "invisible" dispersed gold. The gold content in the initial material was 2.93 g/t, which upon thermal activation of the sample increased to 6.37 g/t. According to the spectral analysis and electron probe microanalysis, the products of all enrichment stages are characterized by an increased content of yttrium and REEs. The REEs occurrence forms were determined. REEs are mainly found in micro- and nano-sized fluorine and fluorine-free phosphates (in apatite, by substitution of calcium), in REE-phosphates (in xenotime), and less often, possibly, in complex sulfo-phosphates and phosphate silicates. In thermal products consisting of inhomogeneous aggregates of nanosized phases, according to X-ray phase analysis, considering the elemental composition, REEs are included in the composition of phosphates: florensite and phases Ce(P5O14), Ca8MgSm(PO4)7.
本文介绍了一项综合研究的结果,从宏观到纳米水平的富集产物的技术废物。通过初步的机械活化和热活化,在金和稀土样品材料的处理和制备过程中经历了重力富集,获得了上述产物。热活化是首次应用。原生金以单一微米级颗粒形式存在,富集产物技术测试表明,“隐形”分散金占主导地位。初始材料的含金量为2.93 g/t,热活化后样品的含金量增加到6.37 g/t。光谱分析和电子探针微量分析表明,各富集阶段产物中钇和稀土的含量均有所增加。测定了稀土元素的赋存形式。稀土主要存在于微和纳米尺寸的氟和无氟磷酸盐(在磷灰石中,通过钙的替代)、稀土-磷酸盐(在xenotime中)中,较少可能存在于复杂的磷酸亚硫酸盐和磷酸盐硅酸盐中。在由纳米相非均匀聚集体组成的热产物中,根据x射线相分析,考虑元素组成,稀土元素包含在磷酸盐组成中:florensite和相Ce(P5O14), Ca8MgSm(PO4)7。
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引用次数: 0
Significant impact on the growth of Solanum lycopersicum in Microbially augmented organic waste 微生物强化有机废弃物对番茄茄生长的显著影响
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.10
Z. Munir, M. Abbasi, M. Khawar, N. Sheikh
The objectives of this study were to convert organic and tea waste to organic soil cond conditioners and achieve a 68% reduction in landfilling and illegal dumping of organic waste. The tea was mixed at an incremental ratio of 10% with the organic waste, and the groups were designated as T0-T100 groups, indicating 0% of tea waste and 100% of organic waste in T0 group and 100% of tea waste, and 0% of organic waste in T100 group. The impact of this soil conditioner was later studied on the growth of the Solanum lycopersicum (tomato) plant for twenty-one weeks along with the augmentation of waste sludge from the yeast manufacturing unit. Microbial examination, and other physicochemical parameters like pH, temperature, organic carbon, C/N ratio, moisture, cation exchange capacity (CEC), and humidity of the compost were studied. A visual color change indicated the compost maturity for further application. The quality of the soil was analyzed in both pre-compost and post-compost applications. The electrical conductivity of the soil was 3.0 mho with 8.3 pH, 0.84 % organic matter, phosphorous 1.0 mg/kg, and potassium 225 mg/kg with a saturation level of 40%. There was an inverse relation between organic waste and organic matter with the highest percentage of organic matter in the T0 group. Maximum nitrogen content (9.07%), the highest levels of phosphorous (0.7%), and potassium (2.3%) were recorded in the aerobic T0 group. The highest amount of organic carbon (78.23%), maximum CEC (109.09 meq/100g) was found in the aerobic T100 group. The best vegetative post-application growth of tomato plants, flowering, and fruiting was observed in the T60 group. Taken together with our findings, it can be concluded that the organic compost boosted the soil fertility by up to 70% which positively affected the growth of tomato plants.
本研究的目的是将有机废物和茶叶废物转化为有机土壤调节剂,并将有机废物的填埋和非法倾倒减少68%。将茶叶与有机废物按10%的增量比例混合,分组为T0-T100组,T0组为0%茶废物,100%有机废物,T100组为100%茶废物,0%有机废物。随后研究了该土壤调节剂对茄茄(番茄)植株生长的影响,并对酵母制造装置产生的废污泥进行了21周的增加。研究了堆肥的微生物检测及pH、温度、有机碳、碳氮比、水分、阳离子交换容量(CEC)、湿度等理化参数。目视颜色变化表明堆肥成熟,适合进一步施用。对堆肥前和堆肥后土壤质量进行了分析。土壤电导率为3.0 mho, pH 8.3,有机质0.84%,磷1.0 mg/kg,钾225 mg/kg,饱和度为40%。有机废弃物与有机质呈反比关系,T0组有机质含量最高。好氧T0组氮含量最高(9.07%),磷含量最高(0.7%),钾含量最高(2.3%)。好氧T100组有机碳含量最高(78.23%),CEC最高(109.09 meq/100g)。施用后番茄植株营养生长、开花结果均以T60处理最佳。综合我们的研究结果,可以得出结论,有机堆肥提高了土壤肥力高达70%,这对番茄植株的生长有积极影响。
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引用次数: 0
An Overview of Epoxy Resins as coating to protect metals from corrosion 环氧树脂作为金属防腐涂料的研究进展
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.03
A. Makhmetova, E. Negim, D. Ainakulova, G. Yeligbayeva, J. Khatib
Any structures of metal, which are used in construction work, must be qualitatively protected from the external environment, more precisely, from the development of corrosion. Under the influence of the environment as a result of corrosive processes, the metal loses its properties. The presence of corrosion reduces the service life of any equipment in production, it worsens the quality of products. To solve the problems of increasing service life and providing chemical protection of metal, which is made of equipment, constructions, and structures, use highly effective anti-corrosion coatings based on epoxy resins. These materials are chemically resistant and provide a barrier that limits the access of corrosive media to the coated surface. Epoxy resins are stable to the action of halogens, acids, and alkalis, and have high adhesion to metals. However, having a complex of positive properties, epoxy resins have significant disadvantages - high combustibility, stiffness, and relatively low physical and mechanical properties, including resistance to impact, due to the limited mobility of inter-nodal sites of the spatial network of polymer macromolecules. Therefore, epoxy is cured with various hardeners and mixed with a variety of fillers (metallic, mineral, and organic), and many other components to reduce the cost of materials and to allow the properties of the resins themselves to be improved in the desired direction. This overview article discusses the basic properties of epoxy resins and the effects of various hardeners, and modifiers on the anti-corrosive properties of epoxy coatings, as well as general applications of epoxy resins and the health risks of their use.
任何用于建筑工作的金属结构,都必须从质量上保护其不受外部环境的影响,更确切地说,是防止腐蚀的发展。在环境的影响下,由于腐蚀过程,金属失去了它的性能。腐蚀的存在降低了生产中任何设备的使用寿命,使产品质量恶化。为解决设备、建筑、结构等金属的使用寿命延长和化学防护问题,需要采用高效的环氧树脂防腐涂料。这些材料具有耐化学性,并提供屏障,限制腐蚀性介质进入涂层表面。环氧树脂对卤素、酸和碱的作用稳定,对金属有很高的附着力。然而,由于聚合物大分子空间网络节点间的迁移性有限,环氧树脂具有复杂的积极性质,但也有明显的缺点——高可燃性、刚度和相对较低的物理和机械性能,包括抗冲击性。因此,环氧树脂用各种硬化剂固化,并与各种填料(金属、矿物和有机)和许多其他组分混合,以降低材料成本,并使树脂本身的性能朝着期望的方向得到改善。本文综述了环氧树脂的基本性能,各种硬化剂和改性剂对环氧涂料防腐性能的影响,以及环氧树脂的一般应用和使用对健康的危害。
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引用次数: 0
Magnesia composite materials for layered products 层状制品用镁砂复合材料
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.01
О. Miryuk
The article presents the results of experimental studies of magnesia composite materials of layered structure obtained from molding mixtures of various densities. The aim of the work is to synthesize and study the characteristics of three–layer magnesia materials. Molding mixtures were obtained from combined binders based on caustic magnesite and technogenic silica-containing materials. Specially synthesized porous aggregates from liquid-glass raw mixtures were used as fillers. Technological techniques of horizontal and vertical molding of three-layer products have been worked out. Composite magnesia material of three-layer variatropic structure is characterized by a density of 560 kg/m3, compressive strength of 6.1 MPa. Durability tests of layered composite materials have been carried out. Three-layer magnesia composite materials have shown satisfactory resistance in the conditions of an aqueous and aggressive salt environment. The developed magnesia material is comparable in physic-mechanical and cost parameters with an innovative block of encapsulated expanded clay. The low thermal conductivity of the developed magnesia material, equal to 0.115 W/(m·⁰c), will ensure a reduction in material and energy costs by 36.1% compared to the cement analogue.
本文介绍了用不同密度的模压混合物制备层状结构镁基复合材料的实验研究结果。本工作的目的是合成并研究三层氧化镁材料的特性。以碱性菱镁矿和含硅工艺材料为基础,制备了复合粘结剂。用液体-玻璃原料混合物特别合成的多孔骨料作为填料。研究了三层产品的水平和垂直成型工艺。三层变变结构复合镁砂材料的密度为560 kg/m3,抗压强度为6.1 MPa。对层状复合材料进行了耐久性试验。三层氧化镁复合材料在水环境和侵蚀性盐环境中表现出令人满意的耐蚀性。研制的氧化镁材料在物理力学参数和成本参数上与一种新型包封膨胀粘土块体相当。开发的氧化镁材料导热系数低,相当于0.115 W/(m·c),与水泥类似物相比,将确保材料和能源成本降低36.1%。
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引用次数: 0
Stability study of emulsions based on modified xanthan gum 改性黄原胶乳液的稳定性研究
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.05
P.T. Kusherova, Y.B. Yerzhanov, Z.A. Tleugalieva, M. A. A. Khaldun, S. Aidarova, A. Mohammad
Modified xanthan gum is often used in a variety of industries such as pharmaceuticals, the food industry, and the oil industry. The use of modified xanthan gum in emulsions can solve two problems, stabilize and thicken. This work is dedicated to the study of oil-in-water emulsion stability. The continuous phase of the emulsion consists of aqueous solutions of modified xanthan gum (XG-g-MMA), alkyl polyglycoside (APG), and silicon dioxide nanoparticles (SiO2), and kerosene was used as a dispersed phase. Modified XG was prepared by grafting with methyl methacrylate to improve its properties. To determine the stability, the stratification time was monitored, and rheological properties and droplet sizes of emulsions were determined. The results showed that the emulsions based on XG-g-MMA and APG have better properties than the emulsions based on XG and sodium lauryl ethoxy-sulphate (SLES). Emulsions with 0.3% XG-g-MMA, 5% APG and 0.2% SiO2 demonstrated stability for up to 2 years, whereas emulsions with 0.3% XG stay stable for up to 1 year.
改性黄原胶经常用于各种行业,如制药、食品工业和石油工业。在乳液中使用改性黄原胶可以解决两个问题,即稳定和增稠。本工作致力于水包油乳液稳定性的研究。乳液的连续相由改性黄原胶(XG-g-MMA)、烷基聚糖苷(APG)和二氧化硅纳米颗粒(SiO2)的水溶液组成,并使用煤油作为分散相。通过与甲基丙烯酸甲酯接枝制备改性XG,以改善其性能。为了确定稳定性,监测分层时间,并测定乳液的流变特性和液滴尺寸。结果表明,XG-g-MMA和APG乳液的性能优于XG和十二烷基乙氧基硫酸钠乳液。0.3%XG-g-MMA、5%APG和0.2%SiO2的乳液显示出长达2年的稳定性,而0.3%XG的乳液则保持长达1年的稳定性。
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引用次数: 0
On the matter of composition and technological properties of uranium ores of the Semizbai deposit (North Kazakhstan) 北哈萨克斯坦半米兹拜铀矿石组成及工艺性质研究
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.11
A. Baibatsha, E. Bashilova
Currently, uranium production occupies a decisive place in the world energy industry. In Kazakhstan, to meet the demand for uranium, hydrogenous deposits with technologically and economically favorable natural indicators are being developed, including the large Semizbai deposit. The deposit by genesis belongs to the hydrothermal-hydrogenous polygenic type in terrigenous sandy-clayey deposits. As a result of geological studies, the stratification of the ore-bearing deposits of the Semizbai suite was established: the lower and upper ore-bearing sub suites, the geometrization of the deposit was performed, and the morphology, number, and size of ore bodies were identified. Most of the balance reserves of the Semizbai deposit are concentrated in large and medium ore bodies. Analytical work and description of thin sections and polished sections under a microscope determined the material composition, textures, and structures of uranium ores, the main ore minerals, and their distribution in ores. When carrying out field and laboratory work, geological indicators of the deposit were obtained to select the technology for extracting ores. To select and justify the field development technology, special technological studies were carried out in the experimental area. Based on the geological indicators of uranium ores for the Semizbay deposit, well-in-situ leaching was chosen as the most rational for hydrogenous deposits. The characteristic of associated useful components of uranium ores is given, and the increased content of selenium, germanium, and scandium in them is established. The obtained research results can serve as a basis for improving the technology used for mining uranium ores and extracting associated components from them.
目前,铀生产在世界能源工业中占有举足轻重的地位。在哈萨克斯坦,为了满足对铀的需求,正在开发具有技术和经济上有利的自然指标的含氢矿床,包括大型的Semizbai矿床。从成因上看,该矿床属于陆源砂泥矿床中热液-含氢多成因型。通过地质研究,建立了半城套含矿矿床的分层:进行了下、上含矿亚套、矿床几何化,确定了矿体形态、数量和大小。半镇白矿床的平衡储量大部分集中在大中型矿体中。在显微镜下对薄片和抛光切片进行分析和描述,确定了铀矿石的物质组成、质地和结构、主要矿石矿物及其在矿石中的分布。通过现场和实验室工作,获得了该矿床的地质指标,选择了提矿工艺。为了选择和论证油田开发技术,在试验区进行了专门的技术研究。根据半米兹贝矿床铀矿石地质指标,选择井地浸出为含氢矿床最合理的浸出方式。给出了铀矿石伴生有用组分的特征,确定了其中硒、锗、钪含量的增加。所得研究结果可作为改进铀矿石开采及伴生成分提取技术的依据。
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引用次数: 0
Effect of Aggregate Gradation on Asphalt Concrete Properties 骨料级配对沥青混凝土性能的影响
IF 0.7 Pub Date : 2023-07-05 DOI: 10.31643/2024/6445.04
S. Kosparmakova, Zh. A. Shashpan, M. Guler
Economic expansion is a positive side effect of national highway construction initiatives. So, the plan is to construct these projects rapidly. This calls for premium asphalt. As a result of aggregate gradation variation, numerous asphalt mixes have been rejected and rebuilt on-site in recent decades, resulting in the waste of valuable resources and valuable time. Consequently, the goal of this study was to examine the durability of asphalt mixes where the aggregate gradation ranged from +4% above to 2% below the standard range. The aggregate gradation is inconsistent throughout HMA manufacture. The aggregate is graded at 2, 4, and 6 percent over and below the allowed range. Case in point: the gradation of the control mix design. Marshall There was a quantitative evaluation of mixed properties throughout the design phase. HMA mix performance was evaluated via high temperature and water cycles by vehicle pressure observation and Indirect Tensile Strength (ITS) testing. In hot climates, asphalt with gradations above +4% and 2% of both the higher and lower standard values showed the greatest resilience to water damage and the least rutting. In warm regions, asphalt mixture design will be constrained by the higher aggregate gradation limits.
经济扩张是国家公路建设举措的积极副作用。因此,我们的计划是迅速建设这些项目。这就需要优质沥青。近几十年来,由于骨料级配的变化,大量沥青混合料被弃用,现场重建,浪费了宝贵的资源和时间。因此,本研究的目的是检查沥青混合料的耐久性,其中骨料级配从高于标准范围的+4%到低于标准范围的2%。骨料级配在整个HMA制造过程中是不一致的。骨料在允许范围上下分别按2%、4%和6%进行分级。例如:控制混合设计的级配。Marshall:在设计阶段对混合性能进行了定量评估。通过高温和水循环,通过车辆压力观察和间接拉伸强度(ITS)测试来评估HMA混合料的性能。在炎热的气候条件下,沥青级配高于标准值的+4%和低于标准值的2%,对水损伤的恢复能力最强,车辙最少。在温暖地区,沥青混合料的设计将受到较高的骨料级配限制。
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引用次数: 0
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