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Analysis of the impact of forging and trimming tools wear on the dimension-shape precision of forgings obtained in the process of manufacturing components for the automotive industry 分析了汽车零部件制造过程中锻件和修边刀具磨损对锻件尺寸形状精度的影响
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.14
M. Hawryluk, Piotr Kondracki, J. Krawczyk, Marcin Rychlik, J. Ziemba
Die forging is a competitive method of producing construction elements, such as pistons, crankshafts, gear wheels and gears used in the automotive and aircraft industries, in respect of other production technologies. The reason for this is that the items produced by this technology are characterized by good mechanical properties as well as dimensional and shape precision with a reduced amount of material waste and total cost of production. Additionally, the obtained material structure predisposes them to be used for responsible machine parts working under difficult operation conditions. However, the forging of such type of components is usually performed by means of a HAWRYLUK M, KONDRACKI P, KRAWCZYK J, RYCHLIK M, ZIEMBA J. Analysis of the impact of forging and trimming tools wear on the dimension-shape precision of forgings obtained in the process of manufacturing components for the automotive industry. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2019; 21 (3): 476–484, http://dx.doi.org/10.17531/ein.2019.3.14.
与其他生产技术相比,模锻是生产活塞、曲轴、齿轮和齿轮等汽车和飞机工业中使用的结构元件的一种有竞争力的方法。其原因是,该技术生产的产品具有良好的机械性能以及尺寸和形状精度,减少了材料浪费和总生产成本。此外,所获得的材料结构使它们易于用于在困难操作条件下工作的负责任的机器零件。然而,这类零件的锻造通常是通过HAWRYLUK M, KONDRACKI P, KRAWCZYK J, RYCHLIK M, ZIEMBA J.进行的。汽车工业零件制造过程中锻件和修边工具磨损对锻件尺寸形状精度的影响分析。Eksploatacja i Niezawodnosc -维护和可靠性2019;21 (3): 476-484, http://dx.doi.org/10.17531/ein.2019.3.14。
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引用次数: 2
Reliability model of sequence motions and its solving idea 序列运动可靠性模型及其求解思路
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.1
Yao Sun, Zhili Sun, Mingang Yin, Jie Zhou
Mechanical structural reliability has been studied since the 1960s and gradually applied in engineering machinery, aerospace, electrical equipment, and other fields [1, 5, 8, 13, 18, 20]. However, with the development of machinery to high precision and automation, the precision of mechanism motion has gradually become the main index for reliability evaluation [9, 10]. In the 1980s, mechanism motion precision started to be analyzed comprehensively from the perspective of probability statistics. Sandler [17] analyzed the kinematic and dynamic precision of simple mechanisms with a nonlinear method. Rhyu and Kwak [16] studied the optimization design of the planar four-bar linkages based on reliability. By the 1990s, progress had been made in applications of mechanism motion reliability. Misawa [12] proposed a research method for predicting the reliability of a deployable satellite antenna based on conventional reliability analysis. Then by the turn of this century, the reliability analysis of mechanism motion became increasingly based on simulation methods with the rapid development of computer technology. Rao and Bhatti [15] systematically established a probabilistic model of a simple manipulator based on Gaussian distribution and a Markov stochastic process. Kim et al. [11] calculated the reliability of an open-loop mechanism considering machining error and hinge clearance based on AFOSM (Advanced first order second moment) method and Monte-Carlo simulation. Asri et al. [2] analyzed the fatigue reliability of a wheel steering mechanism with a Monte-Carlo simulation method. Moreover, the reliability yao Sun Zhili Sun Mingang yin Jie Zhou
机械结构可靠性研究始于20世纪60年代,并逐渐应用于工程机械、航空航天、电气设备等领域[1,5,8,13,18,20]。然而,随着机械向高精度、自动化方向发展,机构运动精度逐渐成为可靠性评价的主要指标[9,10]。20世纪80年代,人们开始从概率统计的角度对机构运动精度进行全面分析。Sandler[17]用非线性方法分析了简单机构的运动学和动力学精度。Rhyu和Kwak[16]研究了基于可靠性的平面四杆机构的优化设计。到20世纪90年代,在机构运动可靠性的应用方面取得了进展。Misawa[12]提出了一种基于常规可靠性分析的可展开卫星天线可靠性预测的研究方法。到本世纪初,随着计算机技术的飞速发展,机构运动的可靠性分析越来越多地以仿真方法为基础。Rao和Bhatti[15]系统地建立了一个基于高斯分布和马尔可夫随机过程的简单机械臂概率模型。Kim等[11]基于AFOSM (Advanced一阶二阶矩)方法和蒙特卡罗仿真计算了考虑加工误差和铰链间隙的开环机构的可靠性。Asri等[2]采用蒙特卡罗仿真方法对车轮转向机构的疲劳可靠性进行了分析。此外,可靠性姚孙志立孙明刚尹周杰
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引用次数: 2
Reliability analysis of complex uncertainty multi-state system based on Bayesian network 基于贝叶斯网络的复杂不确定多状态系统可靠性分析
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.8
Haipeng Wang, F. Duan, Jun Ma
In modern engineering, multi-state system (MSS) is a kind of system that represents a capability allowing for more than two performance states in a system besides perfect functionality and complete fault [21]. Compared with the two-state system, MSS can define the components states of a system, and express the effect of the changes of component performance on system performance more flexibly and precisely. In the 1970s, Barlow and Wu [2] first proposed the concept of MSS and gradually established the related theory. Then, the reliability theory of MSS has been widely concerned by scholars. And the following reliability analysis methods for MSS have been developed: the extended Boolean model method [22, 26], random process theory [1, 14, 18], Monte-Carlo simulation method [23, 25], function model method [8, 16, 31], Bayesian network method [13, 29], and so on. The uncertainty, which is caused by the insufficient information about internal structures, the scarcity of historical data and the changeability of operation environment, is one of the most crucial problems in MSS reliability analysis. Therefore, it is very difficult to define and obtain the component state performances and state probabilities. Meantime, the boundaries among component fault states fail to define and obtain with precision. So the traditional probability-based method is no longer applicable. However, non-probabilistic methods, such as evidence theory [7], grey system theory [33], probability-box [27], and fuzzy theory [15, 30], have been proposed and developed for reliability analysis of complex uncertainty MSS. WANG H, DUAN F, MA J. Reliability analysis of complex uncertainty multi-state system based on Bayesian network. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2019; 21 (3): 419–429, http://dx.doi.org/10.17531/ein.2019.3.8.
在现代工程中,多状态系统(MSS)是指在功能完备和完全故障之外,允许系统具有两种以上性能状态的一种系统。与双态系统相比,MSS可以定义系统的组件状态,更灵活、准确地表达组件性能变化对系统性能的影响。20世纪70年代,Barlow和Wu[2]首先提出了MSS的概念,并逐步建立了相关理论。因此,MSS的可靠性理论受到了学者们的广泛关注。MSS的可靠性分析方法有:扩展布尔模型法[22,26]、随机过程理论[1,14,18]、蒙特卡罗模拟法[23,25]、函数模型法[8,16,31]、贝叶斯网络法[13,29]等。系统内部结构信息的不充分、历史数据的稀缺性和运行环境的易变性等因素所导致的不确定性是系统可靠性分析中最关键的问题之一。因此,很难定义和获得组件的状态性能和状态概率。同时,构件故障状态之间的边界无法精确定义和获取。因此,传统的基于概率的方法已不再适用。然而,非概率方法,如证据理论[7]、灰色系统理论[33]、概率盒[27]和模糊理论[15,30],已被提出并发展用于复杂不确定性MSS的可靠性分析。王辉,段峰,马军。基于贝叶斯网络的复杂不确定多状态系统可靠性分析。Eksploatacja i Niezawodnosc -维护和可靠性2019;21 (3): 419-429, http://dx.doi.org/10.17531/ein.2019.3.8。
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引用次数: 9
Methodology of overall equipment effectiveness calculation in the context of Industry 4.0 environment 工业4.0环境下整体设备效能计算方法
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.7
Z. Aleš, J. Pavlů, V. Legát, F. Mošna, V. Jurča
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引用次数: 11
A system reliability-based design optimization for the scraper chain of scraper conveyors with dependent failure modes 具有相关失效模式的刮板输送机刮板链系统可靠性优化设计
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.5
Li Shuai, Zhu Zhencai, Lu Hao, Shen Gang
In the current coal mining face, the scraper conveyor (Fig. 1) as one of the key equipments for large-scale, high-efficiency and continuous coal mining equipment not only bears the role of coal transportation, but also the running track of the shearer and the shifting point of the hydraulic support [24]. Therefore, the scraper conveyor is throughout the fully mechanized mining face and occupies an extremely important position. As shown in Fig. 1, the scraper conveyor consists of one control cabinet, one double-chain drive system, two double-drive sprockets, one to three drive units and lots of middle troughs. With the development of high-yield and high-efficiency coal mining face, it is urgent to develop large-capacity, long-distance, high-power, high-reliability scraper conveyors [9]. The intent of the reliability-based optimal design is less maintenance or maintenancefree, resulting in objective economic benefits. The scraper chain (Fig. 2) is the core component of the scraper conveyor; its quality and performance directly affect the working efficiency of scraper conveyors. Due to the complexity and the harshness of the working condition, the scraper chain is prone to serious accidents. The coal production performance can be specifically attributed to the reliability of scraper chains. Therefore, it is considered necessary to introduce the structural reliability models throughout the design process to provide a more accurate reliability assessment and parameter optimization for the scraper chain with multiple failure modes. Random variables such as tensile force, structural dimensions and material properties of the scraper chain may affect its reliability. What’s more, in order to meet reliability requirements of the scraper chain, the random variables that have a significant impact on device SHUAI L, ZHENCAI Z, HAO L, GANG S. A system reliability-based design optimization for the scraper chain of scraper conveyors with dependent failure modes. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2019; 21 (3): 392–402, http://dx.doi.org/10.17531/ ein.2019.3.5.
在当前的采煤工作面中,刮板输送机(图1)作为大型、高效、连续采煤设备的关键设备之一,不仅承担着运煤的作用,同时也是采煤机的运行轨迹和液压支架的移位点[24]。因此,刮板输送机贯穿于综采工作面,占有极其重要的地位。如图1所示,刮板输送机由1个控制柜、1个双链传动系统、2个双传动链轮、1 ~ 3个传动单元和多个中间槽组成。随着高产高效采煤工作面的发展,迫切需要发展大容量、长距离、大功率、高可靠性的刮板输送机[9]。可靠性优化设计的目的是减少维修或免维修,从而获得客观的经济效益。刮板链(图2)是刮板输送机的核心部件;它的质量和性能直接影响刮板输送机的工作效率。由于工作条件的复杂性和苛刻性,刮板链条容易发生严重事故。煤的生产性能可以具体地归因于刮板链的可靠性。因此,有必要在整个设计过程中引入结构可靠性模型,为具有多种失效模式的刮板链提供更准确的可靠性评估和参数优化。刮板链的拉力、结构尺寸和材料性能等随机变量都可能影响其可靠性。为了满足刮板链的可靠性要求,选取对设备有显著影响的随机变量帅磊,郑才智,郝磊,刚生。基于系统可靠性的刮板输送机刮板链失效模式相关的设计优化。Eksploatacja i Niezawodnosc -维护和可靠性2019;21 (3): 392-402, http://dx.doi.org/10.17531/ ein.2019.3.5。
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引用次数: 8
The assessment of acoustic effects of exploited road vehicles with the use of subjective features of sound 利用声音的主观特征评价已开发道路车辆的声效果
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.19
W. Paszkowski
The article proposed an original way to assess the acoustic effects of road vehicles in the environment, with the use of selected methods of sound modeling and simulation. The taken solution presents a way of estimating the acoustic emission to the environment, from the exploited road vehicles, using subjective sound features. In ongoing studies, it is assumed to analyze and evaluate the sound features in the following order: source propagation way receiver. The distribution of these features in the time and frequency domains depends on generation, propagation and immission of acoustic energy, by the partial sources of the vehicle. The obtained information in the form of an acoustic signal can be represented by physical and subjective features of the sound. The undertaken research include the use of subjective features of sound in the assessment of acoustic effects of road vehicles exploited in the environment. The developed method was verified using modeling and simulation methods based on recorded acoustic signals in an urbanized environment.
本文提出了一种新颖的方法来评估道路车辆在环境中的声效应,并使用了选定的声音建模和仿真方法。该方案提出了一种利用主观声音特征估计道路车辆对环境声发射的方法。在正在进行的研究中,假设以以下顺序分析和评价声音特征:源传播方式接收。这些特征在时域和频域中的分布取决于车辆部分声源的声能量的产生、传播和发射。以声信号的形式获得的信息可以用声音的物理和主观特征来表示。所进行的研究包括使用声音的主观特征来评估在环境中使用的道路车辆的声效应。采用基于城市环境中记录声信号的建模和仿真方法对所提出的方法进行了验证。
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引用次数: 4
The use of a supply chain configuration model to assess the reliability of logistics processes 使用供应链配置模型来评估物流过程的可靠性
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.2
M. Wasiak, I. Jacyna-Gołda, K. Markowska, R. Jachimowski, M. Kłodawski, M. Izdebski
The supply chain is generally understood as a group of companies such as mining, production or distribution companies, etc., which carry out joint activities necessary to satisfy the demand of final recipients for specific products. The coordination of activities is carried out throughout the whole chain of goods flow from the acquisition of raw materials to deliveries to the final recipient. These activities may include: development, production, sale, maintenance, procurement, distribution, resource management, support activities, etc. The role and location of individual companies – entities in the structure of the supply chain – results from the division of labour at subsequent stages of production and sale of products. Intersecting supply chains constitute a network of relations of interdependent organisations which, acting on the basis of mutual cooperation, jointly manage the material goods flows and information from suppliers to final customers, control and improve them [1, 4, 17, 21, 22, 23, 24, 36, 21]. It may therefore be said that entities operating in the supply chain through links with suppliers and recipients are involved in various processes and activities that create value in the form of products and services delivered to final consumers. Each of the companies integrated in the supply chain is responsible for a part of the realized flows between entities. There are many unpredictable situations in material goods flows which have a negative impact on the continuity and quality of these flows. The main operational risks1 in this respect from the point of view of an established cell of the supply chain result from the following adverse events: delivery delay, e.g. due to: organisational disruptions at the sup – plier, lack of availability of ordered materials at the supplier, late delivery of the means of transport for loading, wrong selection of transport route, road conditions, delivery errors, extended customs clearance,
供应链通常被理解为一组公司,如采矿、生产或分销公司等,它们进行必要的联合活动,以满足最终接收者对特定产品的需求。活动的协调贯穿于从原材料获取到交付到最终接收者的整个货物流链。这些活动可能包括:开发、生产、销售、维护、采购、分销、资源管理、支持活动等。单个公司的角色和位置——供应链结构中的实体——是产品生产和销售后续阶段的劳动分工的结果。交叉供应链构成了一个相互依赖的组织关系网络,这些组织在相互合作的基础上共同管理从供应商到最终客户的物资流动和信息,并对其进行控制和改进[1,4,17,21,22,23,24,36,21]。因此,可以说,通过与供应商和接受者的联系在供应链中运作的实体参与了以交付给最终消费者的产品和服务的形式创造价值的各种过程和活动。集成在供应链中的每个公司都负责实体之间已实现流的一部分。在物资流动中有许多不可预测的情况,这些情况对这些流动的连续性和质量产生负面影响。从已建立的供应链单元的角度来看,这方面的主要运营风险1源于以下不利事件:交付延迟,例如由于:供应商的组织中断,供应商订购的材料缺乏可用性,运输工具的延迟交付,运输路线的错误选择,道路状况,交付错误,延长海关清关,
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引用次数: 17
Driver reliability and behavior study based on a car simulator station tests in ACC system scenarios 基于汽车模拟站测试的ACC系统场景下驾驶员可靠性与行为研究
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.18
M. Papis, Dominik Jastrzebski, Antoni Kopyt, M. Matyjewski, M. Miroslaw
Research on human safety is a complex, time consuming, and extremely important process. Especially in the car industry which is a huge market. Such research contains both crashworthiness of a vehicle structure, biomechanical study and research on driver behavior and his/her reactions. It may be tested either by means of computer simulations or real crash experiments. Simulations are time consuming but provide recurrent test. Unfortunately, they need a validation in a form of an experiment [33], which could be expensive. Moreover, sometimes it is impossible to make a recurrent experiment and there is a considerable risk of failure, i.e. in crash tests it may reach 13% [27]. In research on a driver behavior and reaction, both questionnaire studies and simulators can be distinguished. Questionnaire research covers many issues and often relates to the simulator one, i.e.: user knowledge about ADAS [29], in-depth exploration of perceptions towards automated vehicles [4], evaluation of the HMI intuitiveness [8]. Simulator research is being used from 60’s of XX century, when development of car simulators in UCLA [32], GM Styling Staff [3], Table 3. Steady state availability versus for Case 2
对人体安全的研究是一个复杂、耗时、极其重要的过程。特别是在汽车行业,这是一个巨大的市场。这类研究既包括车辆结构的耐撞性研究,也包括生物力学研究和驾驶员行为及其反应研究。它可以通过计算机模拟或真实的碰撞实验进行测试。模拟是耗时的,但提供了反复的测试。不幸的是,它们需要以实验的形式进行验证,这可能是昂贵的。此外,有时不可能进行重复实验,并且存在相当大的失败风险,即在碰撞测试中可能达到13% b[27]。在对驾驶员行为和反应的研究中,问卷研究和模拟器研究可以区分开来。问卷调查涵盖了许多问题,通常与模拟器相关,即:用户对ADAS的了解程度[29],对自动驾驶汽车感知的深入探索[4],对HMI直观性的评估[8]。模拟器研究从20世纪60年代开始使用,当时在加州大学洛杉矶分校开发汽车模拟器[3],通用汽车造型人员[3],表3。稳态可用性与案例2的对比
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引用次数: 6
Competence allocation planning robust to unexpected staff absenteeism 能力分配计划对意外的员工缺勤是稳健的
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.10
E. Szwarc, G. Bocewicz, Z. Banaszak, J. Wikarek
The object of planning man-power needs (labor demand), as part of employment planning, is to define the competence profiles of the personnel and other individuals employed in a company. In particular, this involves defining the requirements regarding employees’ knowledge, skills, abilities and behavior, determining the number of workers needed for various positions, and the scope of work that employees in each position have to perform. The quality of employment plans obtained in this process depends on the robustness of the production process to disruptions caused by unexpected events such as employee absences, machine failures, accidents at work, etc. To deal with these uncertainties, organizations must either hire a properly prepared staff of competent workers (with a certain redundancy of competences), or introduce on-line changes to the existing task schedule that will mitigate the effects of the disruptions. In this study, we consider the first of the above-mentioned measures, in which, by anticipating possible disruptions, an organization builds a staff of employees with specific competences, robust to a selected set of disruptions. It should be noted that planning decisions regarding the allocation of production tasks (which require specific employee competences) to resources (employees with given competences) are made in dynamically changing organizational settings [7], which involve frequent changes in the scope and structure of objectives, tasks and resources. Examples of such changes include employee absenteeism (sick leaves, accidents, maternity leaves, etc.), changes in the number of jobs, staff mobility (frequent employment changes), etc. Most of them are random and cannot be anticipated well in advance. Such events are henceforth referred to as disruptions [6, 20]. If a disruption caused by an employee’s absence results in a so-called competence gap, it is usually too late to bridge the gap by introducing appropriate changes (training, employment, outsourcing, etc.). While the existing literature describes Eryk SzwArc Grzegorz BocEwicz zbigniew BAnASzAk Jarosław wikArEk
作为就业计划的一部分,规划人力需求(劳动力需求)的目的是确定公司雇用的人员和其他个人的能力概况。具体来说,这涉及到对员工的知识、技能、能力和行为的要求,确定各个职位所需的工人数量,以及每个职位的员工必须完成的工作范围。在此过程中获得的就业计划的质量取决于生产过程对意外事件(如员工缺勤、机器故障、工作事故等)造成的中断的鲁棒性。为了处理这些不确定因素,组织必须雇佣一群准备充分的有能力的员工(具有一定的冗余能力),或者对现有的任务时间表进行在线更改,以减轻中断的影响。在本研究中,我们考虑了上述措施中的第一个,其中,通过预测可能的中断,组织建立了具有特定能力的员工队伍,对选定的中断集保持稳健。需要注意的是,关于生产任务(需要特定员工能力)与资源(具有特定能力的员工)分配的计划决策是在动态变化的组织环境中做出的[7],这涉及目标、任务和资源的范围和结构的频繁变化。这种变化的例子包括员工缺勤(病假、事故、产假等)、工作数量的变化、员工流动性(频繁的就业变动)等。它们中的大多数是随机的,不能提前很好地预测。这样的事件从此被称为中断[6,20]。如果一个员工的缺席导致了所谓的能力差距,那么通过引入适当的改变(培训、就业、外包等)来弥补差距通常已经太晚了。而现有文献描述的是Eryk SzwArc Grzegorz BocEwicz zbigniew BAnASzAk Jarosław wikArEk
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引用次数: 11
Remaining useful life prediction model of the space station 空间站剩余使用寿命预测模型
Pub Date : 2019-06-20 DOI: 10.17531/EIN.2019.3.17
Lin Xiaopeng, Hongzhong Huang, Fuqiu Li, Liming Ren
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引用次数: 4
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