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Optimalisasi Performa Proses Deep Drawing Material SPCD Steel dengan Metode Finite Element dan Eksperimental 优化SPCD钢材料倾销过程的性能,采用有限的和实验性的方法
Pub Date : 2022-07-15 DOI: 10.35814/teknobiz.v12i2.3611
Prawito Herno, Susanto Sudiro
Deep drawing adalah salah satu proses manufaktur yang sangat penting khususnya pada proses pembentukan dengan bahan dasar metal coil. Proses deep drawing dalam pembuatan cup kebanyakan digunakan pada industri pengalengan, elektronik, mobil, kedirgantaraan. Proses deep drawing mampu menghasilkan produk dengan bentuk sangat komplek dan tingkat kepresisian dengan kapasitas yang tinggi. Parameter proses yang mempengaruhi tingkat kualitas produk antara lain gaya blank holder, bentuk dan ukuran blank, radius punch, radius die, sifat material, koefisien gesekan dan beberapa parameter lainnya. Penguasaan teknologi proses deep drawing adalah merupakan persyaratan utama untuk dapat menghasilkan produk dengan cacat minimum sekaligus mengoptimalisasi untuk menurunkan biaya produksinya. Untuk mendapatkan parameter proses yang paling dominan mempengaruhi keberhasilan proses deep drawing dilakukan analisis proses pembentukan dengan melakukan simulasi menggunakan metode elemen hingga, dan hasil analisis tersebut diverifikasi menggunakan eksperimen proses pembentukan cup menggunakan proses sebenarnya. Dari hasil simulasi finite element dan eksperimen yang dilakukan didapatkan hasil gaya blank holder/blank holder force (BHF), radius punch, radius die dan aplikasi pelumasan sangat berpengaruh terhadap hasil produk.
深drawing是一个非常重要的制造过程,特别是金属线圈的基本成分的形成过程。制造杯的深层drawing过程主要用于罐头、电子、汽车和航空航天行业。深drawing工艺能够生产出高度复杂的产品和高容量的降解。影响产品质量水平的过程参数包括blank holder力,blank的形状和大小,爆炸半径,die半径,物质性质,摩擦系数和其他一些参数。对深drawing过程的技术掌握是生产有最小缺陷和优化成本降低产品的主要要求。为了获得最具支配性的进程参数,通过使用元素的方法进行形成过程的模拟来分析形成过程,并利用实际进程创建过程的实验验证了分析结果。从这些有限的元素和实验结果中获得的是独特的blank holder/blank holder force (BHF)、冲力半径、die半径和润滑剂应用程序对产品的结果有很大的影响。
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引用次数: 0
Pembuatan dan pengujian spot welding menggunakan travo daur ulang
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.2087
T. Wahyudi, Asroni Asroni, Bahtiar Abdul Rahman
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引用次数: 0
Pengaruh komposisi etanol sebagai zat aditif pada Sterculia Foetida Methil Ester terhadap pembakaran difusi 乙醇作为添加剂对乙醇甲酯甲醇燃烧的影响
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1923
D. Prasetiyo, Djoko Wahyudi
The amount of fossil energy reserves, especially fuel oil, which is dwindling, is the main focus for finding alternative energy sources. One of the most popular renewable energies today is biodiesel. Biodiesel can be obtained from free fatty acids from plants. One type of plant that can produce biodiesel as a raw material is kepuh (Sterculia foetida). The kepuh plant produces crude oil through fruit seeds which can be processed into biodiesel. However, biodiesel has a high viscosity value that affects the combustion reaction. Therefore we need an additive, namely ethanol to accelerate the combustion reaction. This study aims to determine the effect of the composition of ethanol in biodiesel on the characteristics of diffusion combustion. The research method used is the combustion diffusion test. The variables used in this study were the composition of biodiesel and ethanol. The composition of ethanol is 0%, 5%, 10%, 20%, 30%. The test results produce data that ethanol has an effect on the rate of diffusion of combustion and flame height. The combustion rate increases with the addition of ethanol and the flame height decreases with the addition of ethanol.
化石能源的储量,特别是正在减少的燃料油,是寻找替代能源的主要焦点。生物柴油是当今最受欢迎的可再生能源之一。生物柴油可以从植物的游离脂肪酸中获得。一种可以生产生物柴油作为原料的植物是kepuh (Sterculia foetida)。kepuh植物通过水果种子生产原油,这些原油可以加工成生物柴油。然而,生物柴油粘度值高,影响燃烧反应。因此,我们需要一种添加剂,即乙醇来加速燃烧反应。本研究旨在确定生物柴油中乙醇的组成对扩散燃烧特性的影响。研究方法为燃烧扩散试验。本研究中使用的变量是生物柴油和乙醇的组成。乙醇的组成为0%、5%、10%、20%、30%。试验结果表明,乙醇对燃烧扩散速率和火焰高度有影响。燃烧速率随乙醇的加入而增加,火焰高度随乙醇的加入而降低。
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引用次数: 3
Analisis kinerja variasi jenis dan ketebalan isolator pada dinding ruang mesin pengering kemiri 对山核桃干燥机机舱墙壁的类型和隔离厚度的分析
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1921
Zaky Abdul Aziz, M. Anggara
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引用次数: 3
Simulasi unjuk kerja kolektor surya hybrid PV/T berdasarkan jarak susunan pipa absorber berbentuk spiral 太阳混合PV/T收集器的运动模拟是基于螺旋式导管排列的距离
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1906
A. Yonanda, A. Amrizal, Harmen Harmen, H. Prayitno
The performance of the solar collector can be reviewed based on several parameters, namely thermal and large fluid drop (pressure drop). This study aims to compare the thermal and pressure drop performance of plate-type solar collectors based on a spiral-shaped pipe arrangement using the distance between the pipes. The comparison of performance analyzed in each study for the distance between the pipes is 25 mm and 50 mm. The approach or stage of research on the performance of the data plate type solar collector is through CFD simulation testing. The simulation stages that will be carried out include: making the geometric design of the solar collector and selecting the mesh method used by the polyhedral type. The results of the solar collector test carried out by CFD simulation show that the use of a 50 mm absorber pipe arrangement has a higher thermal efficiency when compared to the 75 mm absorber pipe arrangement and also a 49.45% increase in pressure drop.
太阳能集热器的性能可以根据几个参数来评价,即热和大流体降(压降)。本研究的目的是利用管道之间的距离比较基于螺旋形管道布置的板式太阳能集热器的热性能和压降性能。两种管道之间的距离分别为25mm和50mm。数据板型太阳能集热器性能研究的途径或阶段是通过CFD模拟试验。将进行的仿真阶段包括:太阳能集热器的几何设计和多面体型所采用的网格方法的选择。CFD模拟太阳能集热器试验结果表明,采用50mm吸收管布置比采用75mm吸收管布置具有更高的热效率,压降提高49.45%。
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引用次数: 0
Pengaruh variasi ukuran serbuk dan persentase perekat terigu terhadap sifat fisik pellet kayu gelam 谷物颗粒的大小和比例的变化对轧木颗粒的物理性质的影响
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1825
Andy Nugraha, Herry Irawansyah, Mohamad Afifudin, Muhammad Muhammad, Rizqi Nor Al’Arisko
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引用次数: 0
Analisa pengaruh jarak cutting torch terhadap permukaan berputar pada mesin pemotong kontur sambungan pipa 分析火炬在与管道插销相连的旋转表面切割的距离
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1882
A. Akhyan, H. Salam
Currently steel pipes are needed, especially in construction work. Construction with pipe materials cannot be separated from the process of joining and cutting. The cutting process for large pipes always uses a thermal cutting process. This study aims to determine how much influence the cutting distance has on the cutting results on a pipe that rotates at a constant 0.8 rpm following the shape of the corner joint contour. To achieve the objectives of this study, a pipe cutting tool with a diameter of 4 to 6 inches is needed with the thermal cutting method using the Oxy Acetylene Cutting (OAC) process This research data was obtained by cutting the 4inch pipe schedule 10s, schedule 20s and schedule 40s in a rotating condition and the cutting torch moves back and forth. The pipe rotates at 0.8 rpm using an AC motor transmitted using a gearbox connected to the wheel as a holder where the pipe rotates. The results of the cutting are in the form of a pipe connection contour with an angle of 900 and 600. As the independent variable in this study was set the cutting distance is 5mm, 7mm and 10 mm, while the fixed variables are determined by cutting speed 280 mm/minute, acetylene gas pressure 3.5 kg/cm2 and oxygen 17.5 kg/cm2. In order to get effective results, preheat the surface of the pipe with a gas fuel mixture until it reaches the melting temperature of the pipe as the main ingredient. The cutting results that meet the entire path of the pipe can be cut completely and through and there is very little splash or melt dirt during the cutting process. After cutting, the best results are obtained at a cutting distance of 5 mm both on schedule 10s, schedule 20s and schedule 40s.
目前需要钢管,特别是在建筑工程中。用管材施工离不开连接和切割的过程。大型管道的切割工艺通常采用热切割工艺。本研究旨在确定切割距离对沿转角接头轮廓形状以0.8 rpm恒定转速旋转的管道切割结果的影响程度。为了达到本研究的目的,采用氧乙炔切割(OAC)工艺的热切割方法,需要直径为4 ~ 6英寸的管材切割刀具。本研究数据是通过在旋转条件下切割4英寸管材的时间表10、时间表20和时间表40,切割炬来回移动来获得的。管道以0.8转/分的速度旋转,使用交流电机传输,齿轮箱连接到车轮作为管道旋转的支架。切割的结果以900和600角的管道连接轮廓的形式出现。本研究设置的自变量为切割距离5mm、7mm和10mm,固定变量为切割速度280 mm/min、乙炔气体压力3.5 kg/cm2、氧气17.5 kg/cm2。为了获得有效的效果,以气体燃料混合物为主要成分,对管道表面进行预热,直至达到管道的熔化温度。切割结果满足管道的整个路径,可以切割完全和贯穿,并且在切割过程中很少有飞溅或熔化的污垢。切削后,在10s、20s和40s下,切削距离均为5mm时效果最佳。
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引用次数: 1
Analisis kekerasan dan keausan bearing pada pesawat Cessna Grand Carravan 208B
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.2045
Muhammad Abdul Rafiq Septiyanto, Indreswari Suroso, N. Utami
Bearing is a surface component that protects two parts that rub against each other. Bearings have several components including inner rings, roll bearings and supports. Bearings will experience weariness when used continuously, so the purpose of this study is to determine the level of hardness and wear of each bearing component of the Cessna Grand Caravan 208B aircraft. Hardness testing is carried out by vickers method and test sampling is carried out at three different points in each specimen. Wear testing uses the Ogoshimethod and test sampling is performed at three different points in each specimen. The results of this study concluded that vickers hardness testing received the highest hardness score on the roll with an average value of 739.7 VHN, the second highest hardness in the inner ring had an average hardness value of 695.1 VHN, and the lowest hardness in the buffer section had an average hardness value of 110.2 VHN. The wear test results get the highest value on the support section which is 0.00273 mm³ / kg.m, the second highest wear on the inner ring is 0.00133 mm³ / kg.m, and the lowest wear value on the roll is 0.00056 mm³ / kg.m.
轴承是保护两个相互摩擦的部件的表面部件。轴承有几个部件,包括内圈,滚动轴承和支架。轴承在连续使用时会出现磨损,因此本研究的目的是确定塞斯纳大篷车208B飞机各轴承部件的硬度和磨损程度。硬度测试采用维氏法进行,在每个试样的三个不同点上进行测试取样。磨损测试使用Ogoshimethod,在每个试样的三个不同点进行测试取样。本研究结果表明,轧辊上的维氏硬度测试得分最高,平均为739.7 VHN,第二高的内圈硬度平均为695.1 VHN,最低的缓冲段硬度平均为110.2 VHN。磨损试验结果在支撑部分得到最大值,为0.00273 mm³/ kg。M,内环的第二高磨损量为0.00133 mm³/ kg。M,轧辊的最低磨损值为0.00056 mm³/ kg.m。
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引用次数: 0
Analisa kerja alat uji prestasi mesin pendingin udara dengan kapasitas daya kompresor 1 PK 空调1 - PK功率冷却机成就测试设备的工作分析
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.2118
Lukito Dwi Yuono, Eko Budiyanto, A. Ansori
The purpose of the study was to determine the temperature value at each point of the refrigeration performance tool, heat absorption, refrigerant flow rate, compressor power, and the working speed of the refrigeration performance test tool or (Coefficient Of Performance) COP during the 60 minute test time. The method that will be used in this research is to modify the test equipment and conduct real experiments by analyzing several variables that affect the performance of the air conditioning system. The independent variables in this study were the refrigerant pressure of 60 Psi, 70 Psi, and 80 Psi. The addition of several components of measuring instruments that function to display data will be carried out at each point as needed. Digital reading of data will function to display test result data in the form of numbers for air temperature, temperature, and refrigerant pressure in the air conditioning machine (AC). The study was conducted in a room with a size of 4 x 5 x 2.5 meters, and using LG AC with a compressor power of 1 PK. Based on the test results, changes in temperature that occur at each point of the performance of the air conditioning machine and heat absorption affect the temperature changes of each cooling machine performance, namely the use of 60 Psi of 23.9 C for 70 Psi of 24.8 C and 80 Psi is 22.1 C. Then changes to heat absorption by the condenser and evaporator are at a refrigerant pressure of 60 Psi of 171.6 kJ/s for 70 Psi of 201.1 kJ/s and 80 Psi of 215.3 kJ/s. And the heat absorption that occurs in the evaporator with a pressure of 60 Psi is 143.3 kJ/s for 70 Psi of 161.6 kJ/s and 80 Psi is 172.2 kJ/s. The resulting refrigerant flow rate and compressor power, for the refrigerant flow rate, affect the changes that occur in the use of 60 Psi of 0.003 kg/s, for 70 Psi of 0.004 kg/s, and 80 Psi of 0.005 kg/s. Then for the compressor power at the use of 60 Psi of 0.446 kW, for 70 Psi of 0.521 kW, and 80 Psi of 0.611 kW. The refrigerant flow rate value of the refrigeration machine performance test tool or COP produced at a refrigerant pressure of 60 Psi is 3.26 for 70 Psi, namely 4.45 and 80 Psi is 5.11.
研究的目的是确定60分钟测试时间内制冷性能测试工具各点的温度值、吸热量、制冷剂流量、压缩机功率、制冷性能测试工具的工作速度或(性能系数)COP。本研究将采用的方法是修改测试设备,并通过分析影响空调系统性能的几个变量进行真实实验。本研究的独立变量为60 Psi、70 Psi和80 Psi的制冷剂压力。根据需要,将在每个点添加用于显示数据的测量仪器的几个组件。数据的数字读取功能将以空气温度,温度和空调(AC)中的制冷剂压力的数字形式显示测试结果数据。研究在4 × 5 × 2.5米的房间内进行,使用LG AC,压缩机功率为1pk。根据测试结果,空调机性能各点的温度变化和吸热影响各制冷机性能的温度变化。即使用60 Psi的23.9℃,70 Psi的24.8℃,80 Psi的22.1℃,然后冷凝器和蒸发器的吸热变化为制冷剂压力为60 Psi的171.6 kJ/s, 70 Psi的201.1 kJ/s和80 Psi的215.3 kJ/s。在60psi压力下蒸发器的吸热为143.3 kJ/s, 70 Psi为161.6 kJ/s, 80 Psi为172.2 kJ/s。在60psi为0.003 kg/s、70psi为0.004 kg/s、80psi为0.005 kg/s的情况下,制冷剂流量和压缩机功率会影响制冷剂流量的使用变化。然后对于压缩机功率在使用60 Psi为0.446 kW,为70 Psi为0.521 kW,为80 Psi为0.611 kW。制冷机性能测试工具或COP在60psi制冷剂压力下产生的制冷剂流量值为70psi为3.26,即4.45和80psi为5.11。
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引用次数: 1
Pengaruh perubahan geometri nosel pada aliran dua fase terhadap kinerja liquid-gas ejector 喷嘴的几何变化对二阶段液体喷射器性能的影响
Pub Date : 2022-06-30 DOI: 10.24127/trb.v11i1.1769
Rusadi Rusadi, Hadimi Hadimi, E. Karyadi
Liquid-gas ejector is an energy conversion device capable of flowing air fluid by utilizing water fluid based on the pressure difference between the two fluids without using moving parts. This study aims to determine the effect of changes in nozzle geometry on two-phase flow on the performance of the liquid-gas ejector. The method used is by conducting an experiment whose stages include: determining the nozzle geometry parameter, primary flow rate, and secondary flow rate. Then carry out tests on the installation of liquid-gas ejectors and collect data. The test is done by alternating the nozzle geometry, primary flow rate, and secondary flow rate. Next, analyze the data that has been collected to get the efficiency or performance of the liquid-gas ejector from changes in the nozzle geometry. The results showed that increasing the nozzle geometry tends to cause a decrease in the efficiency and coefficient of the nozzle. The maximum efficiency produced by each nozzle with a geometry of 0.57; 0.64; 0.71; 0.79 and 0.86 respectively were 24.33%, 23.43%, 8.19%, 16.21%, and 7.96%. While the nozzle coefficients are 0.94, respectively; 0.81; 0.59; 071; and 0.59.
液气喷射器是一种不使用运动部件,利用两种流体之间的压力差,利用水流体使空气流体流动的能量转换装置。本研究旨在确定喷嘴几何形状对两相流的变化对液气喷射器性能的影响。所采用的方法是通过进行实验,其阶段包括:确定喷嘴几何参数、一次流量和二次流量。然后对液气喷射器的安装进行测试并收集数据。测试是通过喷嘴几何形状、一次流量和二次流量交替进行的。接下来,分析收集到的数据,从喷嘴几何形状的变化中得到液气喷射器的效率或性能。结果表明,增大喷嘴的几何形状会导致喷嘴效率和系数的降低。每个喷嘴产生的最大效率几何形状为0.57;0.64;0.71;0.79、0.86分别为24.33%、23.43%、8.19%、16.21%、7.96%。喷嘴系数分别为0.94;0.81;0.59;071;和0.59。
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引用次数: 0
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Turbo Jurnal Program Studi Teknik Mesin
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