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Optimization of Engine Performance and Emission for Various n-Butanol Blends at Different Operating Parameter Condition Using MADM Technique 利用MADM技术对不同工况条件下正丁醇混合燃料的发动机性能和排放进行优化
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1824
A. Patil, A. D. Desai
In present work, optimization of engine performance and emission were performed for different butanol diesel blends (5–20%) for various engine operating parameter using Taguchi DoE with AHP Optimization Technique. Single cylinder VCR Engine (CI) was fueled with different blend of diesel and butanol and tested for various CR, FIP and FIT at different load conditions (Idle, 1/3, 2/3 and full load). First 3-D interaction plot is drawn to understand the effect of different engine parameter on butanol-diesel blend combustion at different load conditions for NOx and Smoke formation. It’s observed that result vary with changes in operating parameter with different load conditions. Hence to optimize the engine operating parameter setting for correct butanol blend for all load conditions, AHP optimization with Taguchi DoE is performed and it’s found that butanol blend of 15% with CR of 15, FIP of 260bar and FIT of 25°bTDC is optimum combination to get lowest emission with good engine performance. The use of 15% butanol is found most suitable as it gives favorable engine performance and low emission for all test load conditions.
采用田口DoE和AHP优化技术,对不同丁醇柴油(5-20%)掺量的发动机在不同工况下的性能和排放进行了优化。对单缸VCR发动机(CI)在怠速、1/3、2/3、满负荷工况下的CR、FIP和FIT进行了测试。首先绘制了三维相互作用图,以了解不同发动机参数对不同负荷条件下丁醇-柴油混合燃烧NOx和烟雾生成的影响。观察到在不同负载条件下,其结果随运行参数的变化而变化。因此,为了优化发动机在各种负荷条件下正确的丁醇掺量的运行参数设置,采用田口DoE进行了AHP优化,发现丁醇掺量为15%,CR为15,FIP为260bar, FIT为25°bTDC是获得最低排放和良好发动机性能的最佳组合。使用15%的丁醇是最合适的,因为它在所有测试负载条件下都具有良好的发动机性能和低排放。
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引用次数: 1
Running State Assessment for Induced Draft Fans Using Auto Encoder Model Combined With Fuzzy Synthetic 基于自编码器模型和模糊综合的引风机运行状态评估
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1875
Yang Jiawei, Hu Di, Tao Yang, Gao Wei, Chunmei Li, Zhihui Huang
In order to explore the operation and maintenance characteristics of important auxiliary machines in large-scale power plant coal-fired boilers, a running state assessment model for auxiliary equipment is established. In this paper, taking the complex variability of the operating conditions of thermal power equipment into consider, auto encoder model combined with fuzzy synthetic is proposed. Based on the residual of the model results and the actual power plant operation data, combined with the fuzzy evaluation model to establish a state assessment model, and analyze the actual situation of the induced draft fan of the power plant, to make a real-time assessment of operation status. The evaluation results show the advantages of the state assessment strategy proposed in this paper, and it can reflect the deterioration of the induced draft fan status in time, providing guidance for the operation and maintenance of the equipment.
为了探索大型电厂燃煤锅炉重要辅机的运行维护特点,建立了辅机运行状态评估模型。本文考虑到火电设备运行工况的复杂可变性,提出了结合模糊综合的自动编码器模型。基于模型结果的残差和电厂实际运行数据,结合模糊评价模型建立状态评估模型,并对电厂引风机的实际情况进行分析,对运行状态进行实时评估。评价结果显示了本文提出的状态评估策略的优势,能够及时反映引风机状态的恶化情况,为设备的运行和维护提供指导。
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引用次数: 0
Gas Turbine and Combined Cycle Generator Dewpoints: Worse Than Expected 燃气轮机和联合循环发电机露点:比预期差
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1967
T. Warren, James Dustin Ketchem
Many hydrogen cooled generators operate with no hydrogen dryer. Plant personnel offer a variety of reasons: • The OEM didn’t supply a dryer to begin with. • Manual Reactivations are too labor intensive. • Don’t think their generator is wet. • Because they have a Gas Turbine (no steam), they don’t think there is anywhere for the hydrogen to pick up moisture. • Don’t think moisture matters. • Purity is good so everything must be fine. • They employ “Bleed and Feed” or “Scavenging” to deal with purity / moisture issues. Generator manufacturers recommend keeping the hydrogen dry. We had a theory that many generators were much wetter than was realized or recommended by the manufacturers. We took portable dewpoint analyzers to the plants to test the actual dewpoint of the hydrogen. This paper presents our results. Over 90% of the generators tested were found to have hydrogen dewpoints higher than the generator manufacturer’s recommendation.
许多氢冷却发电机运行时没有氢干燥器。工厂人员给出了各种各样的原因:•原始设备制造商一开始没有提供干燥机。•手动重新激活过于劳动密集型。•不要认为他们的发电机是湿的。•因为他们有一个燃气轮机(没有蒸汽),他们认为没有任何地方可以让氢气吸收水分。•不要认为湿度很重要。•纯洁是好的,所以一切都必须是好的。•他们采用“放血和喂食”或“清除”来处理纯度/水分问题。发电机制造商建议保持氢气干燥。我们有一个理论,许多发电机比制造商意识到或推荐的潮湿得多。我们带着便携式露点分析仪去工厂测试氢气的实际露点。本文介绍了我们的研究结果。超过90%的测试发电机被发现氢气露点高于发电机制造商的建议。
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引用次数: 0
Study on a New Solar Thermal Energy Complementary Power Generation System Based on Gas-Steam Combined Cycle 基于燃气-蒸汽联合循环的新型光热互补发电系统研究
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1814
Duan Liqiang, Lv Zhipeng, Wang Zhen
The integrated solar energy-driven chiller combined cycle system (SCCC) has a problem of low annual solar energy utilization. The solar thermal efficiency and power output of the traditional integrated solar combined cycle system (ISCC) are limited by the integrated solar mirror field area and Rankine cycle efficiency. This paper presents a new system, on the basis of the combined cycle system with the three pressure HRSG with reheat, the solar energy is integrated into the chiller for cooling the compressor inlet air of gas turbine and the heat recovery steam generator (HRSG) for increasing the power output simultaneously. The Aspen Plus, TRNSYS and EBSILON softwares are applied in this paper to build the models of the overall system. The solar thermal efficiency, annual solar power generation and annual solar thermal efficiency are used to evaluate the performances of the new system, the traditional ISCC system and SCCC system. During the summer solstice, the proportions of solar energy used in cooling and heating are set as 40% and 60% in new system, respectively. The research results show that the new system has a higher power output (406.37MW), thermal cycle efficiency (53.61%) and solar thermal efficiency (48.85%) compared with the traditional ISCC system (385.63MW, 51.67%, and 24.43%, respectively) at the design point. The new system can regulates the proportions of solar energy used in the chiller and HRSG based on the monthly meteorological data, in order to maximize the annual solar energy utilization and annual solar power generation. The new system’s annual solar energy utilization hours (2071h) and solar power generation (25.863GW·h) are far greater than those of SCCC system (1498h, 18.185GW·h, respectively). Therefore, the proposed new system with the simultaneous integrations of solar energy with both the chiller and HRSG not only greatly increases the utilization rate of solar energy, but also has the significant thermodynamic advantages.
太阳能驱动冷水机组联合循环系统存在太阳能年利用率低的问题。传统集成太阳能联合循环系统(ISCC)的太阳能热效率和输出功率受到集成太阳镜场面积和朗肯循环效率的限制。本文提出了一种新的系统,在带再热的三压蒸汽发生器联合循环系统的基础上,将太阳能集成到冷水机组中,用于冷却燃气轮机压缩机进气和热回收蒸汽发生器(HRSG),同时增加功率输出。本文采用Aspen Plus、TRNSYS和EBSILON软件对整个系统进行建模。利用太阳能热效率、年太阳能发电量和年太阳能热效率来评价新系统、传统ISCC系统和SCCC系统的性能。在夏至期间,新系统的制冷和供暖太阳能比例分别设定为40%和60%。研究结果表明,与传统ISCC系统(385.63MW、51.67%、24.43%)相比,新系统在设计点具有更高的输出功率(406.37MW)、热循环效率(53.61%)和太阳热效率(48.85%)。该系统可以根据月度气象数据,调节制冷机和余热发电机组的太阳能利用比例,以最大限度地提高年太阳能利用率和年太阳能发电量。新系统的年太阳能利用小时数(2071小时)和太阳能发电量(25.863GW·h)远远大于SCCC系统的年太阳能利用小时数(1498小时)和太阳能发电量(18.185GW·h)。因此,所提出的太阳能与冷水机组和HRSG同时集成的新系统不仅大大提高了太阳能的利用率,而且具有显著的热力学优势。
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引用次数: 0
Additive Manufacturing and Hot Fire Testing of Complex Injectors With Integrated Temperature Sensors 具有集成温度传感器的复杂喷油器的增材制造和热火测试
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1938
Nawshad Arslan Islam, M. Hossain, A. Choudhuri, P. Morton, R. Wicker
The article presents an exploration of design and prototyping of oxy-fuel injectors with integrated temperature sensing capabilities using powder bed fusion additive manufacturing (AM) technologies. A primary focus of this work was to develop powder removal techniques to completely remove sintered powders from internal cavities, which facilitated the implementation of complex injector geometries as well as sensor placements within the parts. It was found that submerging the part in liquid nitrogen, in combination with exposure to ultrasonic vibration, provided effective powder removal. Mechanical testing of fabricated components and test coupons showed no significant change in the mechanical strength of the part due to the addition of liquid nitrogen which creates a thermal shock. Metallography and powder characterization through the use of SEM and EDS showed no change in metallurgical properties of the parts due to the use of liquid nitrogen and ultrasonic energy. The injectors were then test fired in both atmospheric and high-pressure conditions at different firing inputs (55–275 kW).
本文介绍了使用粉末床熔融增材制造(AM)技术对具有集成温度传感功能的氧燃料喷射器的设计和原型制作的探索。这项工作的主要重点是开发粉末去除技术,以完全去除内部腔中的烧结粉末,这有助于实现复杂的注入器几何形状以及传感器在部件内的放置。研究发现,将零件浸在液氮中,再加上超声波振动,可以有效地去除粉末。对制造的部件和试样的力学试验表明,由于添加液氮产生热冲击,部件的机械强度没有明显变化。通过SEM和EDS的金相和粉末表征表明,液氮和超声能的使用没有改变零件的冶金性能。然后,在不同的点火输入(55-275 kW)下,在大气和高压条件下进行了喷油器点火测试。
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引用次数: 3
Study on Heat Storage Change Characteristics of a Double Reheat Boiler During Load Cycling Processes 负荷循环过程中双再热锅炉蓄热变化特性研究
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1906
Zhu Wang, Ming Liu, Yongliang Zhao, D. Chong, Junjie Yan
The stability of the live and reheat steam temperatures is of great significance for the efficient, flexible and safe operation of coal-fired power plants. The double reheat boilers are large inertia, non-linearity and high coupling. Therefore, the temperature controls of live and reheat steams are very difficult during load cycling processes. The heat storage in the double reheat boiler changes during load cycling process, which will affect the performances of temperature control. In this study, dynamic simulation models of an ultra-supercritical double reheat tower boiler and its temperature control models are developed based on the GSE software. These models are validated. Then, changes of the boiler system heat storage during different load cycling processes are studied. Results reveal that the metal heat storage is more than working medium ones at steady state load. However, the changing quantities of working medium heat storage are more than the metal ones between different loads. During load cycling processes, the changing tendencies of reheat steam temperatures, the difference of heat storage between real-time and steady state values (DHSBRS) and the difference of coal feeding rate between real-time and steady values (DCBRS) are similar. The fluctuations of reheat steam temperatures have a delay compared with DHSBRS ones, and the fluctuations of DHSBRS fluctuation have a delay compared with DCBRS ones. The delay time increases with the load cycling rates. The results are aimed at providing some guidance for the control system design of the double-reheat boiler system and the safe and flexible operation of power plants.
活汽和再热汽温度的稳定对燃煤电厂高效、灵活、安全运行具有重要意义。双热锅炉具有大惯性、非线性、高耦合等特点。因此,在负荷循环过程中,活蒸汽和再热蒸汽的温度控制是非常困难的。双再热锅炉在负荷循环过程中蓄热量的变化会影响温度控制的性能。基于GSE软件,建立了超超临界双再热塔式锅炉的动态仿真模型及其温度控制模型。这些模型得到了验证。然后,研究了不同负荷循环过程中锅炉系统蓄热量的变化。结果表明,在稳态负荷下,金属蓄热量大于工质蓄热量。而工质蓄热量在不同负荷间的变化量大于金属蓄热量。在负荷循环过程中,再热蒸汽温度、实时与稳态蓄热差值(DHSBRS)以及实时与稳态输煤量差值(DCBRS)的变化趋势相似。再热蒸汽温度的波动与DHSBRS相比存在时滞,DHSBRS的波动与DCBRS相比存在时滞。延迟时间随负载循环速率的增加而增加。研究结果可为双再热锅炉系统的控制系统设计和电厂的安全灵活运行提供一定的指导。
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引用次数: 0
Modeling Pressurized Dense Phase Coal Fluidization and Transport 加压密相煤流化与输运模型
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1874
B. Adams, Taylor L. Schroedter
A transient gas-solid model based on CPFD Software’s Barracuda Virtual Reactor was developed for a feed system to a pilot-scale pressurized oxy-coal (POC) reactor. A simplified geometry with a vertical coal hopper feeding into a 0.635-cm diameter horizontal pipe was used to represent key elements of the feed system. Coal particles were transported with 20-atm CO2 gas. The feed system was required to maintain a steady flow of gas and solids at a coal flow rate of approximately 3.8 g/s and a CO2 to coal mass ratio in the range 1–2. Sensitivity of model results to mesh size and particle interaction sub-model settings was assessed. Two design concepts were evaluated. A gravity-fed concept was found to be infeasible due to inadequate coal flow rates even at very high CO2 to coal flow ratios. This was due to gravitational forces being insufficient to move the pressurized coal from the hopper into the CO2 stream at the desired rate. A fluidized bed concept was found to provide the desired coal flow rate and CO2 to coal flow ratio. CO2 injected at the hopper base first fluidized the vertical coal bed before transporting it through a horizontal exit pipe. A second CO2 inlet downstream of the hopper exit pipe was used to dilute the fluidized coal and increase pipe velocities to minimize coal drop out. The amount of coal transported from the hopper was dependent on the net CO2 hopper flow but independent of the CO2 dilution flow. This meant that the coal flow rate and CO2 to coal flow ratio could be controlled independently. Pipe exit coal flow rates were found to fluctuate at levels acceptable for steady burner operation.
基于CPFD Software的Barracuda虚拟反应器开发了一种瞬态气固模型,用于中试加压氧煤(POC)反应器的进料系统。采用简化的垂直进料斗向直径0.635 cm的水平管进料的几何形状来表示进料斗系统的关键元件。煤颗粒采用20atm CO2气体输送。进料系统需要保持气体和固体的稳定流动,煤的流速约为3.8 g/s,二氧化碳与煤的质量比在1-2范围内。评估了模型结果对网格尺寸和粒子相互作用子模型设置的敏感性。评估了两个设计概念。由于即使在非常高的二氧化碳与煤的流量比下,煤的流量也不足,因此发现重力进料的概念是不可行的。这是由于重力不足以将受压的煤以所需的速率从料斗移到二氧化碳流中。发现了一种流化床概念,可以提供所需的煤流速率和二氧化碳与煤流比。在料斗底部注入的二氧化碳首先使垂直煤层流化,然后通过水平出口管道输送。在料斗出口管道下游的第二个CO2入口用于稀释流化煤并增加管道速度以减少煤的脱落。从料斗输出的煤量取决于净CO2料斗流量,而与CO2稀释流量无关。这意味着煤流量和CO2煤流比可以独立控制。发现管道出口煤流量波动在燃烧器稳定运行可接受的水平上。
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引用次数: 1
Pyrolysis and CO2 Gasification of Composite Polymer Absorbent Waste for Syngas Production 复合高分子吸附剂废弃物热解及CO2气化制合成气研究
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1884
K. G. Burra, Paramvir Singh, N. Déparrois, A. Gupta
Development of alternative carbonaceous sources for energy production is essential to alleviate the dependence on depleting fossil fuels which led to increasing atmospheric CO2 and thus global warming. While biomass utilization for energy and chemical production has been extensively studied in the literature, such studies on municipal solid wastes is difficult to interpret due to the heterogeneous nature of the waste. Understanding of the influence of individual components is necessary for comprehensive development of waste-to-energy pathway. One such waste that is complicated and has often been ignored in the literature is composite polymer absorbent material waste which can also be considered as a potential feedstock for thermochemical pathway of energy production. Composite polymer absorbent materials are ubiquitously used these days in the form of sanitary napkins, diapers, water blockers, fire blockers and surgical pads due to their high water-absorptive nature. Pyrolysis and CO2 gasification is ideal for such materials due to its versatile feedstock intake and uniform product output in the form of syngas with adjustable composition. CO2 gasification also provides the added benefit of CO2 utilization which provides carbon offset to this process. In the present study, a mixture of cellulose, absorbent material (sodium polyacrylate), polypropylene and polystyrene in a fixed proportion, to model approximate composition of a diaper, was examined for its pyrolysis and CO2 gasification capability for viable syngas production. The influence of individual components into the syngas yield from the composite waste gasification was also investigated. A fixed-bed, semi-batch reactor facility along with gas chromatography was employed to analyse the syngas yield and compositional evolution. Pyrolysis was done under nitrogen atmosphere and gasification was done under CO2 atmosphere. CO2 gasification provided net CO2 consumption which means a net reduction in carbon emissions per joule of energy produced. The sample was tested under four isothermal conditions of 973, 1073, and 1173 K to understand the impact of operational conditions on the syngas yield. Influence of individual component of the composite absorbent waste on the syngas yield and composition was also analyzed by comparing these syngas characteristics with that of the yield from gasification of its individual components separately at 1173 K. These investigations provided us with novel results on the behavior and capabilities of these composite polymer absorbent wastes and which opens up a new avenue towards efficient utilization of solid waste resources for sustainable energy production in the form of syngas which can also be used for various chemicals production such as methanol, gasoline and other petrochemical products.
开发替代的碳质能源生产对于减轻对消耗矿物燃料的依赖至关重要,因为矿物燃料导致大气二氧化碳增加,从而导致全球变暖。虽然生物质在能源和化学生产中的利用在文献中得到了广泛的研究,但由于废物的异质性,这种对城市固体废物的研究很难解释。了解各个组成部分的影响对于综合开发废物转化为能源的途径是必要的。其中一种较为复杂且在文献中经常被忽视的废弃物是复合高分子吸收材料废弃物,它也可以被认为是一种潜在的热化学能源生产途径的原料。复合高分子吸水材料由于其高吸水性被广泛应用于卫生巾、纸尿裤、阻水器、阻火器和手术垫等领域。热解和二氧化碳气化是理想的这类材料,因为它的多种进料和均匀的产品输出形式的合成气可调的成分。二氧化碳气化还提供了二氧化碳利用的额外好处,为这一过程提供了碳抵消。在本研究中,纤维素、吸收材料(聚丙烯酸钠)、聚丙烯和聚苯乙烯以固定比例混合,模拟纸尿裤的近似组成,研究了其热解和二氧化碳气化能力,以生产可行的合成气。研究了各组分对复合废物气化合成气产率的影响。采用固定床半间歇式反应装置和气相色谱法分析合成气产率和组分演变。热解在氮气气氛下进行,气化在CO2气氛下进行。二氧化碳气化提供了净二氧化碳消耗,这意味着每焦耳能源生产的碳排放量净减少。在973、1073和1173 K等温条件下对样品进行了测试,了解操作条件对合成气产率的影响。在1173 K条件下,通过将复合吸附剂废弃物的各组分对合成气产率和组成的影响与各组分分别气化的合成气产率进行比较,分析了复合吸附剂废弃物各组分对合成气产率和组成的影响。这些研究为我们提供了关于这些复合聚合物吸收废物的行为和能力的新结果,并为有效利用固体废物资源以合成气的形式进行可持续能源生产开辟了新的途径,合成气也可用于各种化学品生产,如甲醇、汽油和其他石化产品。
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引用次数: 0
Evolution Algorithms and Biomass Properties Prediction: A Review 进化算法与生物量预测研究进展
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1826
O. Olatunji, S. Akinlabi, N. Madushele, P. Adedeji, S. Fatoba
The complexity of real-world applications of biomass energy has increased substantially due to so many competing factors. There is an ongoing discussion on biomass as a renewable energy source and its cumulative impact on the environment vis-a-vis water competition, environmental pollution and so on. This discussion is coming at a time when evolutionary algorithms and its hybrid forms are gaining traction in several applications. In the last decade, evolution algorithms and its hybrid forms have evolved as a significant optimization and prediction technique due to its flexible characteristics and robust behaviour. It is very efficient means of solving complex global optimization problems. This article presents the state-of-the-art review of different types of evolutionary algorithms, which have been applied in the prediction of major properties of biomass such as elemental compositions and heating values. The governing principles, applications, merits, and challenges associated with this technique are elaborated. The future directions of the research on biomass properties prediction are discussed.
由于许多相互竞争的因素,生物质能的实际应用的复杂性大大增加。关于生物质作为一种可再生能源及其相对于水竞争、环境污染等对环境的累积影响正在进行讨论。这个讨论是在进化算法和它的混合形式在几个应用程序中获得牵引力的时候出现的。在过去的十年中,进化算法及其混合形式由于其灵活的特性和鲁棒性已经发展成为一种重要的优化和预测技术。它是求解复杂全局优化问题的有效手段。本文介绍了不同类型的进化算法的最新进展,这些算法已应用于预测生物质的主要特性,如元素组成和热值。详细阐述了与该技术相关的控制原则、应用、优点和挑战。展望了生物质特性预测的未来研究方向。
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引用次数: 3
Failure Analysis of SA-213 T91 HRSG Superheater Tube Weld SA-213 T91 HRSG过热器管焊缝失效分析
Pub Date : 2019-12-03 DOI: 10.1115/power2019-1890
P. Jackson, A. Fabricius, Alexandria Wholey
The root cause of a series of similar failures in SA-213 T91 Superheater tubes of an Heat Recovery Steam Generator (HRSG) is investigated using a combination of engineering analysis and review of process data. The HRSG at the Combined Cycle Gas Turbine (CCGT) Power Plant power plant in question had suffered from frequent tube-to-header fatigue failures over the past 10 years. Metallurgical analyses had never identified any sign of creep damage in, or near, any of the failure locations. Recently, the Gas Turbine (GT) exhaust gas flow pattern upstream of the SH tubes changed slightly. Subsequently there were a large number of HPSH tube to header failures (> 10) on one side of the gas duct. Metallurgical analysis showed that the tube-to-header welds failed by creep-fatigue damage; analyses of tubes from the left-hand side of the boiler did not show any signs of similar damage being present. Further investigation confirmed that the root cause was identified as higher temperatures resulting from small changes in the GT outlet flow pattern.
采用工程分析和工艺数据回顾相结合的方法,对热回收蒸汽发生器(HRSG) SA-213 T91过热器管一系列类似故障的根本原因进行了调查。在过去的10年里,联合循环燃气轮机(CCGT)电厂的热容sg经常遭受管到箱的疲劳失效。冶金分析从未发现任何蠕变损伤的迹象,或附近,任何失效位置。近年来,燃气轮机(GT)排气流态在SH管上游发生了轻微的变化。随后,在燃气管道一侧出现了大量高压高压管道到集箱的失效(> 10)。金相分析表明,钢管与封头焊缝的失效是蠕变疲劳损伤;对锅炉左侧管道的分析没有显示出任何类似损坏的迹象。进一步的调查证实,根本原因是由于GT出口气流模式的微小变化导致温度升高。
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引用次数: 1
期刊
ASME 2019 Power Conference
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