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Automated Line Heating for Plate Forming by IHI-ALPHA System and its Application to Construction of Actual Vessels IHI-ALPHA系统板件自动加热成形及其在实际容器制造中的应用
Pub Date : 2003-06-01 DOI: 10.2534/JJASNAOE1968.2003.193_85
Yoshihiko Tango, M. Ishiyama, Syouji Nagahara, Tomoki Nagashima, Jun Kobayashi
In many shipyards, shell plates having complex curvature are formed using line heating or a combination of line heating and cold forming. These processes are effective but labor intensive. In this paper, we describe a new system that plans and carries out line heating automatically. This system, called IHI-Alpha, projects the desired curved geometry onto the original flat plate, and calculates a heating plan which includes the travel and heat input rate of the heating head. Once calculated, this heating plan is forwarded to a special shop workstation where the final curved form is then produced directly, with no iteration. This differs from the conventional process which is based on operator experience plus trial-and-error.The IHI-Alpha system has been employed in the construction of a number of vessels including bulk carriers, VLCC's, and containerships. In this paper, we introduce the system, its theoretical foundation, and how it works including both software and hardware aspects. Examples of its use in actual ship production are described. Finally, ideas for future development of this technology are discussed.
在许多造船厂中,具有复杂曲率的壳板采用线加热或线加热与冷成形相结合的方式成形。这些过程是有效的,但劳动密集型的。本文介绍了一种新的自动规划和实施管道加热的系统。这个系统被称为IHI-Alpha,它将所需的弯曲几何形状投射到原始平板上,并计算出加热计划,其中包括加热头的行程和热量输入率。一旦计算出来,这个加热计划就会被转发到一个特殊的车间工作站,在那里直接产生最终的曲线形状,而不需要迭代。这与基于操作人员经验和反复试验的传统工艺不同。IHI-Alpha系统已被用于许多船舶的建造,包括散货船、VLCC和集装箱船。本文介绍了该系统的理论基础,并从软件和硬件两方面介绍了系统的工作原理。介绍了其在实际船舶生产中的应用实例。最后,对该技术的未来发展进行了展望。
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引用次数: 9
A Full-scale Experiment on Microbubbles for Skin Friction Reduction Using "SEIUN MARU" “SEIUN MARU”微气泡减阻皮肤摩擦的全尺寸实验
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.15
T. Nagamatsu, Y. Kodama, A. Kakugawa, M. Takai, K. Murakami, S. Ishikawa, H. Kamiirisa, S. Ogiwara, Y. Yoshida, Toshio Suzuki, Y. Toda, H. Kato, A. Ikemoto, Shuji Yamatani, S. Imo, K. Yamashita
This paper is the second half of the report on the study on microbubbles carried out by the SR239 project of the Shipbuilding Research Association of Japan, and describes the full-scale experiment using “SEIUN MARU”, a 116m-long training ship that belongs to the Institute for Sea Training. Using numerical analysis and the experimental data obtained in the preparatory study described in the first half of the report, the net energy saving of SEIUN MARU by microbubbles at 14kts was estimated to be 2%. In the full-scale experiment, the trajectory of the generated bubbles was observed using underwater TV cameras and was found to shift more upward than predicted. The local skin friction was measured at several locations on the hull surface, and the skin friction increase as well as decrease by the bubbles was measured. The local void ratio was measured at one point on the hull surface, and the bubbles were found to travel slightly away from the hull surface. The change of the ship speed and shaft horsepower by microbubbles was measured, and the decrease or increase of engine power at constant ship speed was analyzed. In the most cases of the experiment the ship speed decreased by the bubble injection, mainly due to the increase of ship resistance and the decrease of propeller efficiency caused by the bubbles going into the working propeller. But, by carefully choosing the bubble injection location and thus avoiding the bubble entrainment into the propeller, the 3% power saving at a constant speed of 14kts was obtained. By taking into account the power needed to inject bubbles against hydrostatic pressure due to water depth at the injection point, this corresponds to the net power saving of 2%. Thus the net power saving by microbubbles was measured on a full- scale ship for the first time in the world.
本文是日本造船研究协会SR239项目微气泡研究报告的后半部分,描述了使用海上训练所所属的116米长的训练舰“SEIUN MARU”进行的全尺寸实验。利用数值分析和报告前半部分预备研究中获得的实验数据,估计微气泡在14kts时的SEIUN MARU净节能为2%。在全尺寸实验中,使用水下电视摄像机观察产生的气泡的轨迹,发现比预测的向上移动得更多。在船体表面多个位置测量了局部蒙皮摩擦,测量了气泡对蒙皮摩擦的增减作用。在船体表面的一点上测量了局部空隙率,发现气泡稍微远离船体表面。测量了微气泡对航速和轴马力的影响,分析了等航速下发动机功率的增减。在实验的大多数情况下,由于气泡注入导致船速降低,这主要是由于气泡进入工作螺旋桨引起的船舶阻力增加和螺旋桨效率降低。但是,通过仔细选择气泡注入位置,避免气泡夹带到螺旋桨中,获得了等速14kts时节省3%功率的效果。考虑到由于注入点水深的原因,在静水压力下注入气泡所需的功率,这相当于节省2%的净功率。由此,世界上首次在全尺寸船舶上测量了微气泡的净节能效果。
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引用次数: 25
A Fundamental Study on Hydroelastic Behaviors of Large Aircushion Supported Flexible Floating Structures in Regular Waves 大型气垫支撑柔性浮体结构在规则波浪中的水弹性特性基础研究
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.227
T. Ikoma, K. Masuda, H. Maeda, C. Rheem
There are some studies on reduction of hyclroelaastic deflection of a very large floating structure. However, the wave drifting force increases when the deflection is reduced. It is very difficult to reduce the deflection and the wave drifting force at the same time.This paper proposes an aircushion-supported type for a very large floating structure. This type may be able to reduce the deflection and the wave drifting force simultaneously. Therefore, we show the theoretical analysis method for the hydrodynamic force of the aircushion-supported flexible floating structure. This analysis method is based on the pressure distribution method. The free water surface condition in the aircushion is satisfied when the boundary problem is solved in this method.In this paper, the deflection characteristic and the water elevation in the aircushion and around the structure are shown. We discuss them. Moreover., the calculation results by the pressure distribution method and the three-dimensional analysis based on the singular point distribution method are compared in order to prove validity of the program code and the corresponding theory.
对减小超大型浮式结构的水弹性挠度进行了一些研究。而当挠度减小时,波浪漂移力增大。同时减小挠度和波浪漂移力是非常困难的。本文提出了一种大型浮式结构的气垫支承型式。这种类型可以同时减小挠度和波浪漂移力。为此,提出了气垫支撑柔性浮体结构水动力的理论分析方法。这种分析方法是基于压力分布法。该方法在求解边界问题时满足了气垫内的自由水面条件。本文给出了气垫结构的挠度特性以及气垫结构内部和结构周围的水标高。我们讨论它们。此外。,将压力分布法的计算结果与基于奇异点分布法的三维分析结果进行了比较,以证明程序代码和相应理论的有效性。
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引用次数: 0
A STUDY ON NUMERICAL ACCURACY FOR THE PREDICTION OF MOTION RESPONSES AND DRIFT FORCES OF MULTIPLE FLOATING BODIES 多浮体运动响应和漂移力预测的数值精度研究
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.289
Y. Inoue, Mir Tareque Ali
Wave drift forces play an important role when a vessel is floating in the vicinity of another vessel or, floating structure. The numerical accuracy in the computation of the wave exciting forces and the hydrodynamic forces of multiple floating bodies influences the motion response that eventually affects the second order wave drift forces of each floating body. The present study is based on the far-field method where the velocity potential is calculated by 3D sink-source technique. In order to justify the validity of the present calculations, some comparisons are made for simple multi-body floating systems like multiple floating cylinders and cylindrical body with box shaped body. The numerical calculations have been investigated for a parallel arrangement of FPSO and an LNG carrier. The computations of motion responses and drift forces are carried out for a number of different wave heading angles and for different separation distances between the FPSO and LNG carrier. The numerical results are compared with the experimental ones as well as with previous computations to illustrate the improved numerical accuracy of the present computations. It has been observed that due to the lack of accuracy in the numerical scheme adopted for the computer code, the computed results of drift forces sometimes shows completely opposite trend than that of the experimental ones.
当一艘船漂浮在另一艘船或漂浮结构附近时,波浪漂移力起着重要的作用。多个浮体的波浪激励力和水动力计算的数值精度影响运动响应,最终影响每个浮体的二阶波浪漂移力。本研究基于远场方法,利用三维汇源技术计算速度势。为了证明本文计算的有效性,本文还对多浮筒和箱形体的圆柱体等简单多体漂浮系统进行了比较。对FPSO与LNG运输船平行布置进行了数值计算研究。计算了FPSO和LNG运输船之间不同的波浪航向角度和不同的分离距离下的运动响应和漂移力。将数值计算结果与实验结果以及以往的计算结果进行了比较,说明本文计算方法提高了数值精度。由于计算机程序所采用的数值格式不够精确,有时计算得到的漂移力的结果与实验结果完全相反。
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引用次数: 0
Estimation of buckling and ultimate strength of continuous plate with cutout under thrust 带缺口连续板在推力作用下的屈曲和极限强度估算
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.367
M. Harada, M. Fujikubo
A series of buckling eigen-value calculations and elastoplastic large deflection analyses of simply upported continuous plate with cutout under thrust has been performed. Firstly, simple formulae for estimation of elastic buckling strength have been derived based on the results of eigen-value calculations. Secondary, it has been clarified that the buckling strength evaluated by the existing plastic correction methods exceeds the ultimate strength in some combinations of plate thickness and cutout diameter. So, new plastic correction formula considering the yielding effect for estimation of buckling strength of continuous plate with cutout has been proposed. Finally, by focusing on the characteristics of ultimate strength obtained by elastoplastic large deflection analyses, simple formulae for estimation of ultimate strength of continuous plate with cutout have been derived.
对带切口的简支连续板在推力作用下的屈曲本征值进行了计算,并进行了弹塑性大挠度分析。首先,根据本征值计算结果,推导出弹性屈曲强度的简单估计公式。其次,阐明了现有塑性修正方法评估的屈曲强度在某些板厚和切口直径组合下超过了极限强度。在此基础上,提出了考虑屈服效应的带缺口连续板屈曲强度计算塑性修正新公式。最后,针对弹塑性大挠度分析得到的极限强度的特点,推导出带缺口连续板极限强度的简单计算公式。
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引用次数: 1
Water surface impact loads acts on bulbous bow of ships 水面冲击载荷作用于球茎型船首
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.247
K. Tanizawa, Makiko Minami, Y. Ogawa, Yasuhira Yamada
As a part of the project study concerning on ship structural design for oil spill prevention by collision, optimal design of flexible bulbous bow structure is studied to absorb kinetic energy of the colliding ship. Such a flexible bulbous bow is named as buffer bow. To formulate design criteria of the buffer bow, the hydrodynamic impact forces acts on the bulbous bow was studied theoretically and experimentally. For theoretical study, shape of the bulbous bow was approximated by an ellipsoid and von Karman's momentum theory was applied to estimate the slamming impact loads with given impact velocity of the emerged bow to free surface. Wagner's impact theory was also applied to study the effect of free surface swell up. Based on the momentum theoy, an estimation method of the impact loads was proposed. To validate the estimation method, a experiment was conducted at the 80m square tank of NMRI. A self-propelling container ship model was used for the experiment. The vertical and lateral shearing forces and bending moments at the root of the bulbous bow were measured. In this paper, the results of the study are presented.
作为船舶防碰溢油结构设计项目研究的一部分,研究了柔性球首结构的优化设计,以吸收碰撞船舶的动能。这种灵活的球茎弓被称为缓冲弓。为了制定缓冲弓的设计准则,从理论上和实验上研究了作用在球管弓上的水动力冲击力。在理论研究方面,采用椭球体近似球弓形,利用von Karman动量理论估算出给定速度下出弓对自由表面的撞击载荷。运用瓦格纳的冲击理论研究了自由表面膨胀的影响。基于动量理论,提出了一种冲击载荷的估计方法。为了验证该估计方法,在NMRI的80m平方的水箱中进行了实验。实验采用自航式集装箱船模型。测量了球茎弓根部的竖向、侧向剪力和弯矩。本文给出了研究结果。
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引用次数: 2
A study on determining specifications of vessels and profit of a ship company by an estimation for cargo demand analysis on ferry or RORO-ship lines 通过对轮渡或滚装航线货物需求分析的估计来确定船舶规格和船舶公司利润的研究
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.377
Noboru Kubo, M. Katuhara, H. Yamato, R. Michida
Domestic shipping companies should decide whether a new or existing line is profitable or not. We propose a method to find profitability for an examining sea line and proper specifications of a ship for it. The method is made of PC programs including an estimating method of cargo demand and calculate a fleet condition, ship specifications and shipping account for a long haul ferry or RORO ship line.
国内航运公司应该判断新航线或现有航线是否有利可图。我们提出了一种方法来寻找利润的检验海线和适当的规格为它的船。该方法是用PC程序编制的,其中包括货物需求估算方法,并计算长途轮渡或滚装船航线的船队状况、船舶规格和航运费用。
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引用次数: 0
Experimental Verification of Vapor Insulation System And Its Application to LNG and LH2 Tank 蒸汽保温系统的实验验证及其在LNG和LH2储罐上的应用
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.397
Yoshihiro Kobayashi, A. Sorensen, T. Uryu
For storage and transport of liquefied gas such as LNG or LH2 (liquefied hydrogen), it is of great importance to reduce the boil off gas to a minimum. The thermal insulation system is playing a significant roll here. Though the specification of tank insulation should be decided by the boil off figure of a desired total system from a view point of an economical and practical use of it, the reduction of evaporated quantity is being demanded stronger, and any achievements to enhance the reduction are appreciated. The authors have introduced a new concept for enhancement of insulation efficiency by indirectly using the cold boil off gas as a protective shield or a heat sink to limit transmission of heat to the tank/cargo. To verify this theory of “vapor insulation system”, an experiment based on cold gas flow was carried out in a small scale apparatus to analyze carefully the effect on the heat transmission with and without cold vapor flow. These results were implemented in a calculation model of a spherical tank for LNG and LH2, and combined with some parameters such as gas flow quantity, gas temperature and location of gas passage. Based on this work realistic examples of design were proposed for a new insulation system. The configuration takes into account the concept of the small leak protection system for MOSS spherical tank. The principle of this new insulation concept proposed is that cold nitrogen gas which is produced by heat-exchange with the boil off LNG or LH2 vapor flows through a small passage created in the insulation structure. The upward flow of cold gas through the annular space around the tank will absorb the heat from the hold space of the cargo tank before it reaches the valuable liquid cargo, and it will simultaneously work as a leak detection system of cargo.
对于LNG或LH2(液化氢)等液化气的储存和运输,将沸腾气体减少到最低限度是非常重要的。隔热系统在这里起着重要的作用。尽管从经济和实际使用的角度来看,储罐绝热的规格应由所期望的总系统的蒸发量来决定,但减少蒸发量的要求越来越高,任何在减少蒸发量方面取得的成就都是值得赞赏的。作者提出了一种新的概念,通过间接使用冷沸腾气体作为保护罩或散热器来限制热量向储罐/货物的传递,从而提高隔热效率。为了验证这一“蒸汽保温系统”理论,在小型装置上进行了基于冷气流的实验,仔细分析了有冷气流和无冷气流对传热的影响。结合气体流量、气体温度和气体通道位置等参数,将上述结果应用于LNG和LH2球形储罐的计算模型中。在此基础上,提出了一种新型保温系统的实际设计实例。该配置考虑了MOSS球形罐的小型泄漏保护系统的概念。提出的这种新保温概念的原理是,与沸腾的LNG或LH2蒸汽热交换产生的冷氮气通过在保温结构中创建的小通道流动。向上流动的冷气体通过罐体周围的环形空间,在到达贵重液货之前,将货舱货舱空间的热量吸收掉,同时起到货物检漏系统的作用。
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引用次数: 0
On the Dynamic Positioning Control System of FPSO using Kalman Filtering Techniques 基于卡尔曼滤波技术的FPSO动态定位控制系统研究
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.55
Youngkyu Ahn, K. Kijima, Y. Furukawa
When a FPSO (Floating Production Storage and Offloading) is required to maintain the specified position during oil producing and offloading under the external forces such as ocean current, wind or wave, exact position measurement is firstly taken into consideration. GPS (Global Positioning System) is mainly used to measure ship's position. But the position measurements using GPS contain noise. This noise has large influence on DPS (Dynamic Positioning System), therefore it is necessary to remove the noise.In this paper, Inverse Linear Quadratic (ILQ) optimal servo theory using Kalman filter is applied to design control system of DPS. Generally, Kalman filter is to estimate the low-frequency motions of the vessel so that control can be applied to minimise the position error. But in this paper, Because we already consider motion of FPSO as low-frequency motion, Kalman filter is used to remove the measurement noise.The numerical simulations shows the performance of the combined Kalman filter and ILQ optimal servo system.
当FPSO(浮式生产储存和卸载)在产油和卸载过程中需要在洋流、风或波浪等外力作用下保持指定位置时,首先要考虑精确的位置测量。GPS(全球定位系统)主要用于测量船舶的位置。但是利用GPS进行的位置测量存在噪声。该噪声对动态定位系统影响较大,因此有必要对其进行去除。本文将基于卡尔曼滤波的逆线性二次最优伺服理论应用于DPS控制系统的设计。一般来说,卡尔曼滤波是用来估计船舶的低频运动,以便应用控制使位置误差最小化。但在本文中,由于我们已经将FPSO的运动视为低频运动,所以使用卡尔曼滤波来去除测量噪声。数值仿真结果表明了卡尔曼滤波与ILQ最优伺服系统相结合的性能。
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引用次数: 0
Numerical study on the effect of waterway shape on ship wave characteristics 航道形状对船舶波浪特性影响的数值研究
Pub Date : 2002-12-01 DOI: 10.2534/JJASNAOE1968.2002.81
Chun-beom Hong, Y. Doi, Hidemi Mutsuda
Ship wave characteristics in a shallow and restricted waterway whose depth and breadth change in longitudinal direction are studied numerically.The Euler and continuity equations are employed for the present study. Boundary fitted and moving grid system is adopted in the numerical simulation. The convection term in the governing equations and the free surface boundary condition are solved by Cubic Interpolated Pseudo particle (CIP) algorithm in order to get high resolution of wave height in far field as well as near field.The present numerical scheme is applied to predict ship waves in shallow and restricted waterway whose depth and breadth vary in longitudinal direction.
对纵深宽度随纵向变化的浅受限航道中船舶波浪特性进行了数值研究。本文采用欧拉方程和连续性方程进行研究。数值模拟采用拟合边界和移动网格系统。采用三次插值伪粒子(CIP)算法求解控制方程中的对流项和自由表面边界条件,以获得高分辨率的远场波高和近场波高。本文所提出的数值格式应用于深度和宽度随纵向变化的浅受限航道的船波预报。
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引用次数: 2
期刊
Journal of the Society of Naval Architects of Japan
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