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Perancangan Stasiun Kerja Proses Canting Berdasarkan Pendekatan Ergonomi 根据二郎星方法进行工作站设计
Pub Date : 2022-06-28 DOI: 10.24014/jti.v8i1.16833
Sugoro Bhakti Sutono
Batik Tulis Tengah Sawah merupakan salah satu UKM yang terdapat di Pacitan dan bergerak dalam bidang kerajinan batik tulis. Dalam proses produksi, pembatik melakukan proses canting dengan posisi duduk pada kursi pendek (dingklik) terbuat dari kayu tanpa sandaran punggung. Kompor yang digunakan untuk melelehkan malam berukuran kecil dan tidak terdapat meja untuk meletakkan kompor serta digunakan oleh 2 pembatik sehingga mengharuskan pembatik duduk serong menghadap gawangan dan menyebabkan pembatik duduk dengan keadaan sedikit membungkuk. Oleh karena itu, dibutuhkan perbaikan mengenai fasilitas kerja dan stasiun kerja proses canting. Tujuan dari penelitian ini adalah mengevaluasi postur kerja pembatik dan melakukan perancangan usulan stasiun kerja proses canting bagi pembatik. Penelitian ini dilakukan dengan lima tahap, yaitu penilaian level risiko postur kerja, perancangan usulan kursi pembatik, perancangan usulan meja kompor, perancangan usulan gawangan dan perancangan usulan stasiun kerja proses canting. Hasil dari penelitian ini adalah kursi pembatik dengan fitur sandaran punggung, busa duduk, sandaran tangan dan wadah tempat minum. Meja kompor digunakan untuk menambah ketinggian kompor dan gawangan untuk menyesuaikan dengan ketinggian pembatik ketika duduk di kursi pembatik. Serta perancangan stasiun kerja untuk menciptakan stasiun kerja lebih tertata dan memberikan kenyamanan pembatik selama proses canting sehingga dapat meminimasi postur tubuh membungkuk.
稻田蜡染是Pacitan的UKM之一,从事蜡染蜡染工艺。在生产过程中,采购员会在没有靠背的木椅上坐着进行吸吸过程。用于夜间熔融的炉子很小,没有桌子放炉子,由2个搅拌器使用,因此它需要传送带面向舷外,并使传动器在轻微弯曲的情况下坐着。因此,需要对工作站和工作站进行改进。本研究的目的是评估植骨工作的姿势,并为它们设计工作站。该研究包括五个阶段的工作风险评估、工作站设计、工作站设计和工作站设计。这项研究的结果是背侧座椅、泡沫座椅、扶手和饮水机容器。当他们坐在驾驶座上时,他们用火车头来增加炉子和厨房的高度,以适应过滤器的高度。以及为创建一个更有组织的工作站而设计的工作站,并在工作站过程中提供防腐的便利,这样可以减少弯曲的姿势。
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引用次数: 3
Ergonomic Design of Hand Sanitizer Dispenser Stand With Foot Pedal Model 带脚踏板模型的洗手液点液架的人体工程学设计
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.27
A. Sokhibi, Mia Ajeng Alifiana, Vikha Indira Asri
The COVID-19 pandemic that occurred in early 2020 until now is a new phenomenon in human life. Various sectors of life have been affected by the COVID-19 pandemic. To prevent the spread of the COVID-19 pandemic, the Government has made every effort, including appealing to avoid crowds, maintain distance, wear masks, limit mobility and diligently wash hands with water or hand sanitizer. Especially for the use of hand sanitizers placed in public places, tools are needed to place hand sanitizers that by the range of dimensions of the human body. So it is necessary to design a hand sanitizer stand by considering ergonomic aspects. Methods that have been used in this research was experimental with an ergonomic approach. The object of research is the design of a hand sanitizer dispenser stands with a foot pedal model by incorporating ergonomic aspects. The data collection procedure used is anthropometric data from the Javanese community. Then the anthropometric data were tested for normality, uniformity test, and data test. The design dimensions were obtained from percentile calculations based on anthropometric data. The results showed that the height of the bottle hand sanitizer stands was 91.73 cm; the hand sanitizer stand pedal width 13.67 cm; for the hand sanitizer stand, the pedal length is 24.32 cm.
从2020年初开始到现在的新冠肺炎疫情是人类生活中的新现象。生活的各个领域都受到新冠肺炎大流行的影响。为防止COVID-19大流行的传播,政府已尽一切努力,包括呼吁避开人群、保持距离、戴口罩、限制行动,并勤用水或洗手液洗手。特别是对于放置在公共场所的洗手液的使用,需要工具来放置按人体尺寸范围排列的洗手液。因此,有必要从人体工程学的角度来设计洗手液架。在这项研究中使用的方法是实验性的符合人体工程学的方法。本课题的研究对象是结合人体工程学原理设计一种带有脚踏板模型的洗手液点液架。所使用的数据收集程序是来自爪哇社区的人体测量数据。然后对人体测量数据进行正态性检验、均匀性检验和数据检验。设计尺寸由基于人体测量数据的百分位数计算获得。结果表明:瓶装洗手液支架高度为91.73 cm;洗手液支架踏板宽度13.67 cm;洗手液架踏板长度为24.32 cm。
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引用次数: 0
Mental Workload Evaluation for PMM Outbound Student in X University (Unix) Using NASA-TLX Method 基于NASA-TLX方法的X大学PMM出境学生心理负荷评估(Unix
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.28
W. Isnaini, H. A. Khoiri, Putri Cahyaningtyas
Program Mahasiswa Merdeka (PMM) is one of the MBKM program. This program allows student to study in different university and majors. It was attended by students of Engineering Faculty from UNIX in State and Private University throughout Indonesia. By participating PMM, the student have overload credits because they have to finish double credit from homebased and destination university. This condition affects the burden on students both physically and mentally. This mental burden of students has an impact on student achievement academically, so the mental burden analysis is needed. In this study, an evaluation of the mental workload was carried out using the NASA-TLX approach. The result found that in general 75% of students experienced a very high workload. The percentage of students who take PMM in State University as much as 50% is in the category of high mental workload and 50% is very high category. The percentage of students who take PMM in Private University is 25% in the very high category and 75% is in the high category. From this study, UNIX can have some consideration about providing the brief (tips and tricks) before PMM for student mental preparation and choosing the Private University for destination university.
Mahasiswa Merdeka项目(PMM)是MBKM项目之一。该项目允许学生在不同的大学和专业学习。印度尼西亚各地国立和私立大学UNIX工程学院的学生参加了会议。通过参加PMM,学生有过多的学分,因为他们必须完成来自家乡和目的地大学的双重学分。这种情况影响了学生的身心负担。学生的这种心理负担影响了学生的学业成绩,因此有必要进行心理负担分析。在本研究中,采用NASA-TLX方法对心理负荷进行了评估。结果发现,总的来说,75%的学生经历了非常高的工作量。在州立大学参加PMM的学生中,高达50%的学生属于高脑力负荷的类别,50%的学生属于非常高的类别。在私立大学学习PMM的学生中,25%属于非常高的类别,75%属于高类别。从这个研究中,UNIX可以考虑在PMM之前为学生的心理准备和选择私立大学的目的大学提供一些简要的(提示和技巧)。
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引用次数: 0
Network Performance Optimization Using Odd and Even Dual Interleaving Routing Algorithm for Oil and Gas Piepline Network 基于奇偶双交织路由算法的油气管网性能优化
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.13
M. Y. Lee, A. S. Azman, Sivakumar Subramaniam, Farah Shahnaz Feroz
The oil and gas industry is one of the world’s largest conglomerates, involving the production of complicated and critical methods for refining. This indicates the high necessity for a secure and reliable system, such as the Wireless Sensor Network (WSN), which provides auspicious and flexible solutions for the industry. It is one of the most excellent and trendy solutions to the crisis existing within the oil and gas industry, especially in the midstream pipeline. In this application, the nodes were arranged in a linear architecture, to cover a long distance of the pipe. The factors causing the degradation of the overall network performance with increasing density were also identified, due to the increment of the load causing clogging and inhabiting the packet queue. This subsequently led to packet loss, throughput unfairness, higher power consumption, and passive nodes’ presence in the network. The proposed routing protocol (AODVEO) was also reactive based on the AODV reducing the instabilities by splitting the traffic into even and odd paths. Additionally, the performances of AODV and DSDV were used to benchmark the efficacy of the proposed routing protocol.
石油和天然气行业是世界上最大的企业集团之一,涉及复杂而关键的炼油方法的生产。这表明了一个安全可靠的系统的高度必要性,例如无线传感器网络(WSN),它为行业提供了吉祥和灵活的解决方案。它是解决石油和天然气行业危机的最优秀和最流行的解决方案之一,特别是在中游管道中。在这个应用程序中,节点被安排在一个线性架构中,以覆盖一段很长的管道。随着密度的增加,导致整体网络性能下降的因素也被确定,因为负载的增加导致阻塞和占用数据包队列。这随后会导致丢包、吞吐量不公平、更高的功耗以及网络中存在被动节点。提出的路由协议(AODVEO)也是基于AODV的响应式路由协议,通过将流量划分为奇偶路径来减少不稳定性。此外,利用AODV和DSDV的性能对所提出的路由协议的有效性进行了基准测试。
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引用次数: 0
Aggregate Planning Implementation for Planning and Controlling The Materials in The Beverage Packaging Industry 饮料包装行业物料规划控制的总体规划实施
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.25
I. Setiawan, Nurdiansyah Nurdiansyah, M. Tosin, Vivi Lusia, Muhammad Wahid
The Beverage Packaging Industry is a company that produce ready-to-drink drinks that produces Box Bottle Tea (BBT) 250 slim products. This product is sent to several customers and distributors throughout Indonesia. During 2020 the demand for this product has increased. In addition, the increasing demand also fluctuated significantly so the company was unable to predict production schedule. The continuity of the production process to meet consumer demand requires good production planning. The purpose of this research is to plan and control the production process of BBT 250 slim to obtain optimal raw material requirements. This study uses the method of Linear Regression and Aggregate Planning. Based on the analysis with Linear Regression, this study resulted in a model Y=319.575+3.723X, meaning that if demand decreases, the amount of production also decreases. This model is very useful for the Beverage Packaging Industry in planning and controlling raw materials for production. Calculation of raw material requirements for BBT 250 slim products results in an efficiency of raw materials than usual forecasting.
饮料包装行业是一家生产即食饮料的公司,生产盒装茶(BBT) 250瘦身产品。该产品被发送给印度尼西亚各地的几个客户和分销商。在2020年期间,对该产品的需求增加了。此外,增加的需求也波动很大,因此公司无法预测生产进度。生产过程的连续性以满足消费者的需求需要良好的生产计划。本研究的目的是计划和控制BBT 250 slim的生产过程,以获得最佳的原料需求。本研究采用线性回归和总体规划的方法。基于线性回归分析,本研究得到模型Y=319.575+3.723X,即如果需求减少,产量也会减少。该模型对饮料包装行业的原料生产计划和控制非常有用。对bbt250薄型产品的原料需求进行了计算,得出了比通常预测更高的原料效率。
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引用次数: 0
Application of The DMAIC Method in Improving The Quality of Electric Power Steering Housing Products DMAIC方法在提高电动助力转向壳体产品质量中的应用
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.16
H. H. Azwir, Z. Fanani, H. Oemar
PT. ABC is a manufacturing company that produces Electric Power Steering (EPS) Housing components. For the past three months, there have been problems with the EPS production process. The problem is related to the finding of defective products which on average reached 3.9% of the total production, and has exceeded the maximum limit allowed by the company, which is 2%. This study aims to overcome these problems by making improvements using the DMAIC method in the hope of finding the root cause of the emergence of defects and making improvements to reduce the number of defects that occur. The improvement results have shown that the number of defects reduced from 3086 pcs to 1948 pcs per 22 working days or decreased by 0.54% with an increase in sigma level from 3.95 to 4.01 sigma. In this case, DMAIC implementation is effectively reduced defects by 1.5% based on the sigma level. To achieve a 6-sigma level equivalent to a world-class industry, companies must make continuous improvements by fixing other root causes.
PT. ABC是一家生产电动助力转向(EPS)外壳组件的制造公司。在过去的三个月里,EPS生产工艺出现了一些问题。问题涉及到发现的不良品平均占总产量的3.9%,已经超过了公司允许的最高限额2%。本研究旨在克服这些问题,利用DMAIC方法进行改进,以期找到缺陷产生的根本原因,通过改进减少缺陷的发生。改进结果表明,缺陷数量从每22个工作日3086件减少到1948件,减少了0.54%,sigma水平从3.95提高到4.01 sigma。在这种情况下,DMAIC的实现在西格玛水平上有效地减少了1.5%的缺陷。为了达到与世界级行业相当的6西格玛水平,公司必须通过解决其他根本原因来不断改进。
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引用次数: 0
Re-Engineering The Business Process of Slickline and Electric Line Operation 钢丝绳和电线运营业务流程再造
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.22
Rendi Harun Putra, W. N. Cahyo, Tieling Zhang
A strategy to save cost related to oil exploration process is discussed in this paper. The focus is to reduce the cost in slickline and electric line operation in order to maintain the business continuity, where this conclusion was obtained by looking at the comparison between the costs incurred during previous operations with the costs incurred at this time by comparing the results of operations obtained as well as comparisons with oil and gas prices both before and after 2018. This concrete step to be taken is a method for lean management because there is a cost suppression in it. The context of its implementation is through Business Process Re-engineering which of course will implement appropriate method steps to be taken. The method steps taken are to implement Value Stream Mapping which in its preparation includes an analysis of the slickline and electric line operation work steps carried out, including by compiling; Product family or operation work steps, Current state map of both operations and Design future state map of Wire Line operation proposal and 5S theory process as completeness. The proposed strategy enable to reduce costs by combining slickline and electric line operations in one unit or one service company, then reducing the number of workers involved and making work more efficient, by reducing the Rig up and Rig process, Down PCE (Pressure Control Equipment), reducing the repetition of the work intervention process.
本文讨论了石油勘探过程中节约成本的策略。重点是降低钢丝绳和电线的运营成本,以保持业务的连续性,这一结论是通过比较以往运营期间产生的成本与本次运营期间产生的成本,比较获得的运营结果以及2018年前后石油和天然气价格的比较得出的。这一具体步骤是精益管理的一种方法,因为它包含了成本抑制。其实现的上下文是通过业务流程再工程实现的,当然,它将实现要采取的适当方法步骤。所采取的方法步骤是实施价值流图,其准备工作包括对钢丝绳和电线操作进行的分析工作步骤,包括编译;产品族或操作工作步骤,两种操作的当前状态图和设计电线线操作方案和5S理论流程的未来状态图作为完整性。所提出的策略通过将钢丝绳和电线作业结合在一个单位或一个服务公司来降低成本,然后减少工人的数量,提高工作效率,通过减少钻机和钻机过程,降低PCE(压力控制设备),减少工作干预过程的重复。
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引用次数: 0
Ergonomic Risk and Musculoskeletal Disorders in Rice Farmers at Karang Tanjung Village, Karawang Regency 卡拉旺县Karang Tanjung村稻农的人体工程学风险和肌肉骨骼疾病
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.34
Nana Rahdiana, Sani Suhardiman, S. Sukarman
This study discussed musculoskeletal risk analysis related to ergonomics, occupational safety, and health in agriculture in the Karawang district. Musculoskeletal Disorders (MSDs) are occupational diseases that cause pain in the joints. The working position of rice farmers, especially during planting rice seeds and harvesting rice, is not suitable for ergonomics. This study aims to identify the MSDs experienced by farmers in Karang Tanjung village, Karawang district. The study used an analytical method using the Nordic Body Map (NBM) and RULA questionnaires to assess work posture. A sample of 30 workers was chosen for an observational cross-sectional study. The results showed that the ergonomic risk level entered level 4 in the high category. The most dominant MSDs felt by rice farmers in Karang Tanjung village were the waist (98%) and the neck (95%). This research was expected to serve as a model for future musculoskeletal risk reduction research.
本研究讨论了与人体工程学、职业安全及农业健康相关的肌肉骨骼风险分析。肌肉骨骼疾病(MSDs)是引起关节疼痛的职业病。稻农的工作姿势,特别是在播种和收割水稻时,不适合人体工程学。本研究旨在了解Karang Tanjung村农民所经历的msd。该研究采用了北欧身体图(NBM)和RULA问卷的分析方法来评估工作姿势。选择30名工人作为样本进行观察性横断面研究。结果表明,工效风险等级为高类4级。Karang Tanjung村稻农认为最主要的msd是腰部(98%)和颈部(95%)。这项研究有望作为未来肌肉骨骼风险降低研究的模型。
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引用次数: 1
Determination of Distribution Routes Using the Saving Matrix Method to Minimize Shipping Costs at PT. SUKUN TRANSPORT LOGISTICS 苏昆运输物流中基于节省矩阵法的配送路线选择
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.18
Dian Erliana Febriyanti, R. Primadasa, Sugoro Bhakti Sutono
PT. Sukun Transport Logistics is a company engaged in shipping,logistics and also transportation vehicle rental services. Theproblems faced by PT. Sukun Transport Logistics is a lack oftransport vehicle capacity, causing the use of transport vehiclesthat are not suitable and the distribution of sub-routes is notbalanced. Therefore, to overcome these problems, it is necessaryto determine the optimal distribution route using the saving matrixmethod. The saving matrix method is a method to shortenmileage, estimate distribution time and minimize shipping costs atPT. Sukun Transport Logistics. From the results of the routeresearch in this study, it is known that the route proposal with thesaving matrix method opens 2 sub routes from the previous 3 subroutes, the total distance through the saving matrix method andthe closest calculation method is 299 km. While the total distanceof the actual route delivery to the company is 313 km. Thedistance saving of this research with the company's actual routeis 14 km or 4.47%. At the time of saving of 164 minutes or20.97%, and distribution cost savings of Rp. 141,658 or 25.53%.
苏坤运输物流有限公司是一家从事船舶运输、物流及运输车辆租赁服务的公司。苏昆运输物流面临的问题是运输车辆容量不足,导致运输车辆使用不合适,子路线分布不均衡。因此,为了克服这些问题,有必要采用保存矩阵法确定最优分配路线。节约矩阵法是一种缩短运输里程、估算配送时间和最小化运输成本的方法。苏坤运输物流。从本研究的路由研究结果可知,采用节省矩阵法的路由建议从前面的3条子路由中打开2条子路由,通过节省矩阵法和最接近的计算方法得到的总距离为299 km。而实际路线运送到公司的总距离为313公里。本次研究与公司实际路线相比,节省了14公里,节省了4.47%的距离。在节约时间164分钟或20.97%,配送成本节约Rp. 141,658或25.53%。
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引用次数: 1
Proposed Design Of Toy To Optimize The Brain Development Of Children Aged 3-5 Years Old 优化3-5岁儿童大脑发育的玩具设计建议
Pub Date : 2022-04-20 DOI: 10.12928/si.v20i1.14
Rahmaniyah Dwi Astuti, William Elian Gandana, E. Pujiyanto, Rahma Sabilah Nurbi
Children and games are inseparable, especially during their childhood which is known as the golden age. This is the phase when they experience a very fast and significant brain growth and development under the influence of several factors such as the sensory, motor, and cognitive aspects. Therefore, this study aims to design a safe toy without hazardous materials to maximize the brain development of children aged 3 to 5 years in the sensory, motor, and cognitive aspects. The design was based on the Nigel Cross principle normally used to analyze the consumer needs and this led to the production of three different toys which include the hand puppet, board game, and puzzle. The toys’ specifications and features were obtained from questionnaires distributed online and data analysis. The materials used include velboa fabric for hand puppets while Polylactic Acid (PLA) was used for both the board game and puzzles and they were selected based on the evaluations conducted by 3 competent production stakeholders. In conclusion, it was discovered that the design was able to provide solutions and breakthroughs needed to maximize the brains of children in their golden age.
孩子和游戏是分不开的,尤其是在他们的童年,被称为黄金时代。这是他们在感觉、运动和认知方面等几个因素的影响下经历非常快速和显著的大脑生长和发育的阶段。因此,本研究旨在设计一种不含有害物质的安全玩具,最大限度地促进3 - 5岁儿童在感觉、运动和认知方面的大脑发育。设计基于奈杰尔·克罗斯(Nigel Cross)通常用于分析消费者需求的原则,这导致了三种不同玩具的生产,包括手偶、棋盘游戏和拼图。玩具的规格和特征是通过在线发放的问卷和数据分析获得的。所使用的材料包括制作手偶的velboa面料,以及制作棋盘游戏和拼图的聚乳酸(PLA),这些材料是根据3位有能力的生产利益相关者的评估来选择的。总之,我们发现这个设计能够提供解决方案和突破,最大限度地发挥儿童在黄金时代的大脑。
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引用次数: 0
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Spektrum Industri Jurnal Ilmiah Pengetahuan dan Penerapan Teknik Industri
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