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Shop floor dispatching with variable urgent operations based on Workload Control: An assessment by simulation 基于工作量控制的变紧急作业车间调度:一种仿真评估
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-21 DOI: 10.1049/cim2.12084
Mingze Yuan, Lin Ma, Ting Qu, Matthias Thürer

Meeting customer time requirements poses a major challenge in the context of high-variety make-to-order companies. Companies need to reduce the lead time and process urgent jobs in time, while realising high delivery reliability. The key decision stages within Workload Control (WLC) are order release and shop floor dispatching. To the best of our knowledge, recent research has mainly focused on order release stage and inadvertently ignored shop floor dispatching stage. Meanwhile, urgency of job is not only related to its due date, but also affected by the dynamics of shop floor. Specifically, urgency of jobs may decrease at downstream operations in the job's routing, since priority dispatching for urgent jobs accelerates production speed at the upstream operations. And occupying production resources increases the waiting time of non-urgent jobs at workstation. This phenomenon leads to the change of urgency of jobs. Misjudgement of urgent jobs therefore may result in actual urgent jobs not being processed in time. In response, the authors focus on shop floor dispatching stage and consider the transient status of urgent operations in the context of WLC. The urgency of jobs is rejudged at the input buffer of each workstation, which is firstly defined as urgent operations and non-urgent operations. Using simulation, the results show that considering the transient status of urgent operations contributes to speeding up production for actual urgent jobs and meeting delivery performance both in General Flow Shop and Pure Job Shop. In addition, percentage tardy performance is greatly affected by norm levels, especially at the severe urgent level. These have important implications on how urgent operations should be designed and how norm level should be set at shop floor dispatching stage.

在按订单生产的公司种类繁多的情况下,满足客户的时间要求是一项重大挑战。公司需要缩短交付周期,及时处理紧急工作,同时实现高交付可靠性。工作负载控制(WLC)中的关键决策阶段是订单发布和车间调度。据我们所知,最近的研究主要集中在订单发布阶段,而无意中忽略了车间调度阶段。同时,工作的紧迫性不仅与预产期有关,还受到车间动态的影响。具体而言,由于紧急作业的优先调度加快了上游作业的生产速度,因此作业路线中下游作业的紧迫性可能会降低。占用生产资源增加了非紧急工作在工作站的等待时间。这种现象导致了工作紧迫性的改变。因此,对紧急工作的错误判断可能导致实际的紧急工作没有得到及时处理。作为回应,作者将重点放在车间调度阶段,并在WLC的背景下考虑紧急操作的瞬态状态。在每个工作站的输入缓冲区重新调整作业的紧急性,首先将其定义为紧急操作和非紧急操作。仿真结果表明,考虑紧急作业的瞬态有助于加快实际紧急作业的生产速度,并满足通用流程车间和纯作业车间的交付性能。此外,延迟表现的百分比在很大程度上受到规范水平的影响,尤其是在严重紧急情况下。这些对如何设计紧急作业以及如何在车间调度阶段设定规范水平具有重要意义。
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引用次数: 0
5G supporting digital servitization in manufacturing: An exploratory survey 5G支持制造业数字化服务:一项探索性调查
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-11 DOI: 10.1049/cim2.12083
Chiara Cimini, Alexandra Lagorio, Roberto Pinto, Giuditta Pezzotta, Federico Adrodegari, Sergio Cavalieri

Digital servitization is a business model transformation process enabled by the use of digital technologies to create or improve industrial services and product-service offerings by creating value and competitive advantage increasing customer satisfaction and loyalty as well as company revenue streams. 5G networks can enable digital servitization of manufacturing by providing faster, more secure, and more reliable communications between machines, devices, and humans. This paper explores the impact of adopting 5G technologies on servitization and identifies the services that can benefit most from 5G networks. The research consists of two parts: a literature review of the technologies currently used in the design and provision of industrial services that could benefit from 5G networks and an exploratory survey involving manufacturing companies that have started the digital servitization journey. The main results emerging from the research suggest that 5G can profoundly impact services supported by Augmented Reality, Cloud computing, and Cyber-physical systems, mainly concerning maintenance, workforce training, machine diagnosis and monitoring.

数字服务化是一种商业模式转型过程,通过使用数字技术,通过创造价值和竞争优势,提高客户满意度和忠诚度以及公司收入流,创造或改进工业服务和产品服务。5G网络可以通过在机器、设备和人类之间提供更快、更安全、更可靠的通信,实现制造业的数字化服务。本文探讨了采用5G技术对服务化的影响,并确定了从5G网络中受益最大的服务。这项研究由两部分组成:一部分是对目前用于设计和提供工业服务的技术的文献综述,这些技术可能受益于5G网络,另一部分是涉及已经开始数字服务化之旅的制造公司的探索性调查。研究的主要结果表明,5G可以深刻影响增强现实、云计算和网络物理系统支持的服务,主要涉及维护、员工培训、机器诊断和监控。
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引用次数: 0
Deep Q-learning recommender algorithm with update policy for a real steam turbine system 基于更新策略的汽轮机系统深度Q学习推荐算法
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-02 DOI: 10.1049/cim2.12081
Mohammad Hossein Modirrousta, Mahdi Aliyari Shoorehdeli, Mostafa Yari, Arash Ghahremani

In modern industrial systems, diagnosing faults in time and using the best methods becomes increasingly crucial. It is possible to fail a system or to waste resources if faults are not detected or are detected late. Machine learning and deep learning (DL) have proposed various methods for data-based fault diagnosis, and the authors are looking for the most reliable and practical ones. A framework based on DL and reinforcement learning (RL) is developed for fault detection. The authors have utilised two algorithms in their work: Q-Learning and Soft Q-Learning. Reinforcement learning frameworks frequently include efficient algorithms for policy updates, including Q-learning. These algorithms optimise the policy based on the predictions and rewards, resulting in more efficient updates and quicker convergence. The authors can increase accuracy, overcome data imbalance, and better predict future defects by updating the RL policy when new data is received. By applying their method, an increase of 3%–4% in all evaluation metrics by updating policy, an improvement in prediction speed, and an increase of 3%–6% in all evaluation metrics compared to a typical backpropagation multi-layer neural network prediction with comparable parameters is observed. In addition, the Soft Q-learning algorithm yields better outcomes compared to Q-learning.

在现代工业系统中,及时诊断故障并使用最佳方法变得越来越重要。如果未检测到故障或检测到故障较晚,则可能导致系统故障或浪费资源。机器学习和深度学习(DL)提出了各种基于数据的故障诊断方法,作者正在寻找最可靠、最实用的方法。开发了一个基于DL和强化学习(RL)的故障检测框架。作者在他们的工作中使用了两种算法:Q学习和软Q学习。强化学习框架通常包括用于策略更新的高效算法,包括Q学习。这些算法根据预测和奖励优化策略,从而实现更高效的更新和更快的收敛。当收到新数据时,作者可以通过更新RL策略来提高准确性,克服数据不平衡,并更好地预测未来的缺陷。通过应用他们的方法,与具有可比参数的典型反向传播多层神经网络预测相比,通过更新策略,所有评估指标增加了3%-4%,预测速度提高,所有评估度量增加了3%-6%。此外,与Q学习相比,软Q学习算法产生了更好的结果。
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引用次数: 0
An overview on bipedal gait control methods 两足步态控制方法综述
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-09-01 DOI: 10.1049/cim2.12080
Chenghao Hu, Sicheng Xie, Liang Gao, Shengyu Lu, Jingyuan Li

Bipedal gait control has always been a very challenging issue due to the multi-joint and non-linear structure of humanoid robots and frequent robot–environment interactions. To realise stable and robust bipedal walking, many aspects including robot modelling, gait stability and environmental adaptivity should be considered to design the gait control method. In this paper, a general description of bipedal gait and the corresponding evaluation indicators are introduced. Moreover, the existing bipedal gait control methods are classified into model-based gait, stability criterion-based gait and learning strategy-based gait and a comprehensive review is conducted. Finally, the existing challenges and development trends of bipedal gait control are presented.

由于仿人机器人的多关节非线性结构以及机器人与环境的频繁交互,两足步态控制一直是一个非常具有挑战性的问题。为了实现稳定、稳健的两足行走,步态控制方法的设计应考虑机器人建模、步态稳定性和环境适应性等多个方面。本文介绍了两足步态的一般描述和相应的评价指标。此外,现有的两足步态控制方法分为基于模型的步态、基于稳定性准则的步态和基于学习策略的步态,并进行了全面的综述。最后,介绍了两足步态控制存在的挑战和发展趋势。
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引用次数: 0
A metaworld: Implications, opportunities and risks of the metaverse 元世界:元世界的影响、机遇和风险
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-12 DOI: 10.1049/cim2.12079
Fabio De Felice, Mizna Rehman, Antonella Petrillo, Ilaria Baffo

Cyberspace has continued to change throughout the 1990s and 2000s, when the Internet became widely used. The concept of a massive, integrated, sustainable, and interconnected cyber world is the heart of the metaverse. The aim of the metaverse is to create a digital world that is analogous to the existing world. Thus, the most recent metaverse development is investigated in light of cutting-edge technologies and metaverse ecosystems. To this end, a pilot survey to provide a first overview of upcoming challenges and opportunities of the metaverse is presented. The results provide researchers with a direction for future study as well as potential applications in the metaverse.

网络空间在整个20世纪90年代和21世纪初一直在发生变化,当时互联网被广泛使用。一个庞大、综合、可持续和互联的网络世界的概念是元宇宙的核心。元宇宙的目的是创造一个类似于现有世界的数字世界。因此,最新的元宇宙开发是根据尖端技术和元宇宙生态系统进行研究的。为此,我们进行了一项试点调查,首次概述了元宇宙即将面临的挑战和机遇。研究结果为研究人员提供了未来研究的方向以及在元宇宙中的潜在应用。
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引用次数: 3
Industrial-generative pre-trained transformer for intelligent manufacturing systems 用于智能制造系统的工业生成预训练变压器
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-06-28 DOI: 10.1049/cim2.12078
Han Wang, Min Liu, Weiming Shen

Manufacturing enterprises are facing how to utilise industrial knowledge and continuously accumulating massive unlabelled data to achieve human-cyber-physical collaborative and autonomous intelligence. Recently, artificial intelligence-generative content has achieved great performance in several domains and scenarios. A new concept of industrial generative pre-trained Transformer (Industrial-GPT) for intelligent manufacturing systems is introduced to solve various scenario tasks. It refers to pre-training with industrial datasets, fine-tuning with industrial scenarios, and reinforcement learning with domain knowledge. To enable Industrial-GPT to better empower the manufacturing industry, Model as a Service is introduced to cloud computing as a new service mode, which provides a more efficient and flexible service approach by directly invoking the general model of the upper layer and customising it for specific businesses. Then, the operation mechanism of the Industrial-GPT driven intelligent manufacturing system is described. Finally, the challenges and prospects of applying the Industrial-GPT in the manufacturing industry are discussed.

如何利用工业知识和不断积累的海量无标签数据,实现人-网-物协同自主智能,是制造企业面临的问题。近年来,人工智能生成内容在多个领域和场景中取得了优异的成绩。提出了面向智能制造系统的工业生成预训练变压器(industrial - gpt)的新概念,以解决各种场景任务。它指的是用工业数据集进行预训练,用工业场景进行微调,用领域知识进行强化学习。为了使Industrial-GPT能够更好地为制造业赋能,模型即服务作为一种新的服务模式引入云计算,它通过直接调用上层的通用模型并针对特定业务进行定制,提供了一种更高效、更灵活的服务方式。然后,描述了工业gpt驱动智能制造系统的运行机制。最后,讨论了工业gpt在制造业中的应用所面临的挑战和前景。
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引用次数: 1
A complexity assessment framework with structure entropy for a cloud-edge collaborative manufacturing system 基于结构熵的云边缘协同制造系统复杂性评估框架
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-17 DOI: 10.1049/cim2.12077
Jiajian Li, Yanjun Shi, Xueyan Sun, Dong Liu

The Industrial Internet of Things (IIoT), along with 5G and beyond networks, is driving a new era of revolution in intelligent manufacturing. However, the integration of more heterogeneous entities and intricate communication protocols complicates the enhanced manufacturing system, posing challenges for quantitatively assessing its complexity. To tackle this issue, a complexity assessment framework for the IIoT-enabled collaborative manufacturing system is proposed by combining the complex network and information entropy theory. Firstly, industrial entities in the physical space are mapped into a two-tier complex network taking into account the weights of various access communications. Secondly, an importance-aware structure entropy is introduced to capture the complexity of industrial networks from the communication perspective in the system. The experiments conducted on various network topological structures validate the proposed method and provide guidance for system design.

工业物联网(IIoT),以及5G及其他网络,正在推动智能制造革命的新时代。然而,更多异构实体和复杂通信协议的集成使增强型制造系统变得复杂,对其复杂性的定量评估提出了挑战。为解决这一问题,结合复杂网络和信息熵理论,提出了基于工业物联网的协同制造系统复杂性评估框架。首先,考虑各种接入通信的权值,将物理空间中的工业实体映射为二层复杂网络;其次,引入重要感知结构熵,从系统通信的角度捕捉工业网络的复杂性。在各种网络拓扑结构上进行的实验验证了该方法的有效性,为系统设计提供了指导。
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引用次数: 0
Optimisation of collaborative supply transportation based on traffic road network topology 基于交通路网拓扑的协同供给运输优化
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-02 DOI: 10.1049/cim2.12076
Aihui Wang, Xiaobo Han, Wudai Liao, Ping Liu, Jingwen Song, Daming Li

With the rapid development of China's economy, enterprises need to plan their logistics transportation routes reasonably in advance. This will make the transportation service more efficient. For the supplier's transportation service problem, an analysis method of critical path nodes is provided and a multi-supplier collaborative transportation strategy is designed in this article. First, a model for minimising the transportation cost was established, then a path diagram was simulated and the optimal and alternative transportation paths of suppliers based on the k-shortest path algorithm were calculated. In addition, path node availability during COVID-19 is used as a research context in this article. A multi-stage path analysis method was provided by discussing different cases of critical path nodes, which can make a reasonable selection of paths in a timely and effective manner. Finally, simulations of collaborative transportation for suppliers were performed in three scenarios and the results verified the effectiveness of the collaborative transportation strategy. The proposed collaborative transportation strategy of suppliers not only strengthened the synergistic cooperation among suppliers, but also cultivated the potential customer for suppliers in this article. Furthermore, the strategy could improve the flexibility of the supply chain, maximise the overall efficiency and also provide a new solution for the development of logistics and transportation services.

随着中国经济的快速发展,企业需要提前合理规划物流运输路线。这将提高运输服务的效率。针对供应商的运输服务问题,提出了一种关键路径节点的分析方法,并设计了一种多供应商协同运输策略。首先,建立了运输成本最小化模型,然后模拟了路径图,并基于k最短路径算法计算了供应商的最优和替代运输路径。此外,本文还以新冠肺炎期间的路径节点可用性为研究背景。通过讨论关键路径节点的不同情况,提出了一种多阶段路径分析方法,可以及时有效地合理选择路径。最后,在三个场景中对供应商的协同运输进行了仿真,结果验证了协同运输策略的有效性。本文提出的供应商协同运输策略不仅加强了供应商之间的协同合作,而且为供应商培养了潜在的客户。此外,该战略可以提高供应链的灵活性,最大限度地提高整体效率,并为物流和运输服务的发展提供新的解决方案。
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引用次数: 0
A review on learning to solve combinatorial optimisation problems in manufacturing 学习解决制造业中的组合优化问题综述
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-03-03 DOI: 10.1049/cim2.12072
Cong Zhang, Yaoxin Wu, Yining Ma, Wen Song, Zhang Le, Zhiguang Cao, Jie Zhang

An efficient manufacturing system is key to maintaining a healthy economy today. With the rapid development of science and technology and the progress of human society, the modern manufacturing system is becoming increasingly complex, posing new challenges to both academia and industry. Ever since the beginning of industrialisation, leaps in manufacturing technology have always accompanied technological breakthroughs from other fields, for example, mechanics, physics, and computational science. Recently, machine learning (ML) technology, one of the crucial subjects of artificial intelligence, has made remarkable progress in many areas. This study thoroughly reviews how ML, specifically deep (reinforcement) learning, motivates new ideas for addressing challenging problems in manufacturing systems. We collect the literature targeting three aspects: scheduling, packing, and routing, which correspond to three pivotal cooperative production links of today's manufacturing system, that is, production, packing, and logistics respectively. For each aspect, we first present and discuss the state-of-the-art research. Then we summarise and analyse the development trends and point out future research opportunities and challenges.

高效的制造系统是当今保持经济健康发展的关键。随着科学技术的飞速发展和人类社会的进步,现代制造系统日趋复杂,对学术界和工业界都提出了新的挑战。自工业化开始以来,制造技术的飞跃总是伴随着其他领域的技术突破,例如力学、物理和计算科学。近年来,机器学习(ML)技术作为人工智能的关键学科之一,在许多领域取得了显著的进展。本研究全面回顾了机器学习,特别是深度(强化)学习,如何激发解决制造系统中具有挑战性问题的新想法。我们针对调度、包装和路线三个方面收集文献,这三个方面分别对应了当今制造系统中三个关键的协同生产环节,即生产、包装和物流。对于每个方面,我们首先介绍并讨论了最新的研究成果。然后对其发展趋势进行了总结和分析,并指出了未来研究的机遇和挑战。
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引用次数: 9
Robotic disassembly sequence planning considering parts failure features 考虑零件失效特征的机器人拆卸顺序规划
IF 8.2 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-24 DOI: 10.1049/cim2.12074
Jia Cui, Can Yang, Jinliang Zhang, Sisi Tian, Jiayi Liu, Wenjun Xu

Disassembly is an important step in remanufacturing products. Robotic disassembly helps to improve disassembly efficiency. However, the end-of-life products often have the parts with uncertain quality, which is manifested as wear, fracture, deformation, corrosion, and other failure features. The parts failure features always have impacts on disassembly process. First, the evaluation method of parts failure features is researched, and the quantitative model of parts failure features is constructed using fuzzy models. Then, the disassembly information model is established by considering the influence of different failure degrees on the robotic disassembly process. Afterwards, to generate the optimal disassembly solution, deep reinforcement learning (DRL) is used to solve robotic disassembly sequence planning problem which considers parts failure features. Considering the influence of parts failure features on robotic disassembly time, the states, actions and rewards and environment are designed in DRL. Finally, a case study of the double shaft coupling as a waste product is carried out, and the proposed method is compared with the other methods to verify the effectiveness.

拆卸是产品再制造的重要环节。机器人拆卸有助于提高拆卸效率。但在报废产品中,往往存在质量不确定的零件,表现为磨损、断裂、变形、腐蚀等失效特征。零件的失效特征对拆卸过程有着重要的影响。首先,研究了零件失效特征的评价方法,利用模糊模型建立了零件失效特征的定量模型;然后,考虑不同失效程度对机器人拆卸过程的影响,建立了拆卸信息模型;然后,利用深度强化学习(DRL)求解考虑零件失效特征的机器人拆卸顺序规划问题,生成最优拆卸解。考虑零件失效特征对机器人拆卸时间的影响,在DRL中设计了状态、动作、奖励和环境。最后,以双轴联轴器作为废品进行了实例研究,并与其他方法进行了比较,验证了所提方法的有效性。
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引用次数: 1
期刊
IET Collaborative Intelligent Manufacturing
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