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Laminator trust in human–robot collaboration for manufacturing fibre-reinforced composites 人机协作制造纤维增强复合材料的层压机信任度
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-09-27 DOI: 10.1049/cim2.12123
Laura Rhian Pickard, Michael Elkington

Fibre-reinforced composites manufacturing is a large and growing industry, with much of the work carried out manually by skilled human laminators. The physical nature of the work can be significantly deleterious to these workers' health, while growing demand requires increased rates of manufacture. Human–robot collaborative manufacturing offers a potential solution but requires the human to feel confident working with the robot and trust that they will be safe. Successful human trials of two different approaches to collaborative lay-up of fibre-reinforced plastic composites are presented, with tasks representative of manufacturing challenges in industry. Volunteer responses are measured by questionnaires, with users reporting the processes to be safe, simple to use and allowing greater ease of manufacturing than manual-only lay-up.

纤维增强复合材料制造是一个庞大且不断发展的行业,其中大部分工作都是由熟练的人工层压工完成的。工作的体力性质可能会严重损害这些工人的健康,而不断增长的需求又要求提高生产率。人机协作制造提供了一个潜在的解决方案,但需要人类对与机器人合作充满信心,并相信机器人会保证他们的安全。本文介绍了两种不同的纤维增强塑料复合材料协同铺层方法的成功人体试验,其任务代表了工业制造中的挑战。通过问卷调查对志愿者的反应进行了测量,结果表明,与纯手工铺层相比,协作铺层过程安全、简单易用,而且更易于制造。
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引用次数: 0
A hierarchical design of complex interactive interface with multi-perception channels for a helmet-mounted display system of vehicle 汽车头盔显示系统多感知通道复杂交互界面的分层设计
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-09-27 DOI: 10.1049/cim2.70000
Miaomiao Fan, Jianming Yang, Bowen Sun, Yanjun Shi

To expedite the modernisation of equipment construction and address practical challenges, such as low efficiency in armoured vehicle passenger information retrieval, diverse perception channels, and inadequate combat effectiveness in traditional vehicle-integrated electronic information systems, the authors aim to transition to a helmet-mounted display system (HMD). On the basis of the target mission stage of military vehicles, the authors have organised the required information items for the vehicle HMD, integrated the hierarchical relationships of interaction interface design elements, and formulated design strategies using the Garrett user experience element model. We have constructed a vehicle HMD interaction interface design model and conducted comparative experiments with typical vehicle electronic display system interfaces. The usability of the model has been verified through eye-tracking experiments and reaction time analysis. Experimental data indicates that the vehicle HMD interactive interface system, guided by the user experience element model, effectively enhances operational performance for passengers, demonstrating superior recognition, search ability, comprehensibility, and rationality. In conclusion, the vehicle HMD interaction interface design model, guided by the user experience element model, meets the requirements of vehicle HMD interaction interface design. It validates the effectiveness and feasibility of transitioning from a traditional vehicle-integrated electronic information system to a vehicle HMD, providing technical support for enhancing display efficiency in future prototype platforms on the prototype platform digital warfare.

为加快装备现代化建设,解决装甲车辆乘员信息检索效率低、感知渠道多样、传统车载一体化电子信息系统作战效能不足等现实难题,作者提出了向头盔显示系统(HMD)过渡的目标。在军用车辆目标任务阶段的基础上,作者整理了车载 HMD 所需的信息项,整合了交互界面设计元素的层次关系,并利用 Garrett 用户体验元素模型制定了设计策略。我们构建了一个车载 HMD 交互界面设计模型,并与典型的车载电子显示系统界面进行了对比实验。通过眼动跟踪实验和反应时间分析,验证了模型的可用性。实验数据表明,以用户体验要素模型为指导的车载 HMD 交互界面系统有效提高了乘客的操作性能,表现出卓越的识别能力、搜索能力、理解能力和合理性。总之,以用户体验元素模型为指导的车载 HMD 交互界面设计模型符合车载 HMD 交互界面设计的要求。验证了传统车载一体化电子信息系统向车载 HMD 过渡的有效性和可行性,为提高未来原型平台数字战争的显示效率提供了技术支持。
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引用次数: 0
Dynamic scheduling of hybrid flow shop problem with uncertain process time and flexible maintenance using NeuroEvolution of Augmenting Topologies 利用神经进化增强拓扑对流程时间不确定和灵活维护的混合流程车间问题进行动态调度
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-09-05 DOI: 10.1049/cim2.12119
Yarong Chen, Junjie Zhang, Mudassar Rauf, Jabir Mumtaz, Shenquan Huang

A hybrid flow shop is pivotal in modern manufacturing systems, where various emergencies and disturbances occur within the smart manufacturing context. Efficiently solving the dynamic hybrid flow shop scheduling problem (HFSP), characterised by dynamic release times, uncertain job processing times, and flexible machine maintenance has become a significant research focus. A NeuroEvolution of Augmenting Topologies (NEAT) algorithm is proposed to minimise the maximum completion time. To improve the NEAT algorithm's efficiency and effectiveness, several features were integrated: a multi-agent system with autonomous interaction and centralised training to develop the parallel machine scheduling policy, a maintenance-related scheduling action for optimal maintenance decision learning, and a proactive scheduling action to avoid waiting for jobs at decision moments, thereby exploring a broader solution space. The performance of the trained NEAT model was experimentally compared with the Deep Q-Network (DQN) and five classical priority dispatching rules (PDRs) across various problem scales. The results show that the NEAT algorithm achieves better solutions and responds more quickly to dynamic changes than DQN and PDRs. Furthermore, generalisation test results demonstrate NEAT's rapid problem-solving ability on test instances different from the training set.

在现代制造系统中,混合流程车间至关重要,因为在智能制造背景下会出现各种紧急情况和干扰。高效解决动态混合流程车间调度问题(HFSP)已成为一项重要的研究重点,该问题的特点是动态释放时间、不确定的作业处理时间和灵活的机器维护。我们提出了一种增强拓扑神经进化(NEAT)算法,以最小化最大完成时间。为了提高 NEAT 算法的效率和效果,该算法集成了几个功能:具有自主交互和集中训练功能的多代理系统,用于制定并行机器调度策略;与维护相关的调度行动,用于优化维护决策学习;主动调度行动,用于避免在决策时刻等待作业,从而探索更广阔的解决方案空间。实验比较了训练有素的 NEAT 模型与深度 Q 网络(DQN)和五种经典优先调度规则(PDR)在不同问题规模下的性能。结果表明,与 DQN 和 PDR 相比,NEAT 算法能获得更好的解决方案,并能更快地响应动态变化。此外,泛化测试结果表明 NEAT 在不同于训练集的测试实例上具有快速解决问题的能力。
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引用次数: 0
Improved hybrid estimation of distribution algorithm for distributed parallel assembly permutation flow shop scheduling problem 分布式并行装配排列流水车间调度问题的改进型混合估计分配算法
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-31 DOI: 10.1049/cim2.12116
Lizhen Du, Xintao Wang, Jiaqi Tang, Chuqiao Xu, Guanxing Qin

Distributed assembly permutation flow shop scheduling problem is the hot spot of distributed pipeline scheduling research; however, parallel assembly machines are often in the assembly stage. Therefore, we propose and study distributed parallel assembly permutation flow shop scheduling problem (DPAPFSP). This aims to enhance the efficiency of multi-factory collaborative production in a networked environment. Initially, a corresponding mathematical model was established. Then, an improved hybrid distribution estimation algorithm was proposed to minimize the makespan. The algorithm adopts a single-layer permutation encoding and decoding strategy based on the rule of the Earliest Finished Time. A local neighbourhood search based on critical paths is performed for the optimal solution using five types of neighborhood design. A dual sampling strategy based on repetition rates was introduced to ensure the diversity of the population in the later periods of iteration. Simulated annealing searching was applied to accelerate the decline of optimal value. Finally, we conduct simulation experiments using 900 arithmetic cases and compare the simulation experimental data of this algorithm with the other four existing algorithms. The analysis results demonstrate this improved algorithm is very effective and competitive in solving the considered DPAPFSP.

分布式装配包络流车间调度问题是分布式流水线调度研究的热点,但并行装配机器往往处于装配阶段。因此,我们提出并研究了分布式并行装配包络流车间调度问题(DPAPFSP)。其目的是提高网络环境下多工厂协作生产的效率。首先,我们建立了相应的数学模型。然后,提出了一种改进的混合分配估计算法,以最小化生产间隔。该算法采用基于最早完成时间规则的单层排列编码和解码策略。使用五种邻域设计,基于关键路径进行局部邻域搜索,以获得最优解。引入了基于重复率的双重采样策略,以确保迭代后期种群的多样性。模拟退火搜索用于加速最优值的下降。最后,我们使用 900 个算术案例进行了仿真实验,并将该算法的仿真实验数据与其他四种现有算法进行了比较。分析结果表明,该改进算法在求解所考虑的 DPAPFSP 时非常有效且具有竞争力。
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引用次数: 0
Imbalanced classification in faulty turbine data: New proximal policy optimisation 故障涡轮机数据中的不平衡分类:新的近端策略优化
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-31 DOI: 10.1049/cim2.12114
Mohammad Hossein Modirrousta, Mahdi Aliyari Shoorehdeli, Mostafa Yari

In industrial and real-world systems, recognising errors and adopting the best approaches are gaining relevance. The authors’ goal is to identify artificial intelligence apps that provide the most reliable and valuable data-based fault detection techniques. A system for fault identification is presented based on reinforcement learning and proximal policy optimisation (PPO). Due to the lack of fault data, one of the key issues with the standard policy is its inability to recognise fault classes; this issue was resolved by modifying the cost equation. Using improved PPO, the authors can improve performance, address data imbalances, and forecast possible failures more accurately. The approach utilises policy-based optimisation, which offers several advantages. Firstly, it directly optimises the advantage quantity, and secondly, it ensures the stability of function approximation. The authors have studied two different turbines in Iran and collected data from them separately when a fault occurred. To demonstrate the efficiency of our algorithm, the authors have included the third and fourth datasets as cyber attack benchmarks. When the authors’ proposed policy is adopted, all evaluation metrics will improve by 3%–4% as compared to the previous policy in the first benchmark, between 20% and 55% in the second benchmark, between 6% and 14% in the third benchmark, and between 4% and 5% in the fourth benchmark, with improved results and prediction times compared to existing studies.

在工业和现实世界的系统中,识别错误和采用最佳方法正变得越来越重要。作者的目标是找出能提供最可靠、最有价值的基于数据的故障检测技术的人工智能应用程序。本文介绍了一个基于强化学习和近端策略优化(PPO)的故障识别系统。由于缺乏故障数据,标准策略的一个关键问题是无法识别故障类别;这个问题通过修改成本方程得到了解决。利用改进的 PPO,作者可以提高性能,解决数据不平衡问题,并更准确地预测可能出现的故障。该方法采用基于策略的优化,具有多个优点。首先,它能直接优化优势量;其次,它能确保函数近似的稳定性。作者研究了伊朗两台不同的涡轮机,并分别收集了故障发生时的数据。为了证明我们算法的效率,作者将第三个和第四个数据集作为网络攻击基准。采用作者提出的策略后,在第一个基准中,所有评估指标都比以前的策略提高了 3%-4%;在第二个基准中,提高了 20%-55%;在第三个基准中,提高了 6%-14%;在第四个基准中,提高了 4%-5%。
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引用次数: 0
Intelligent method framework for 3D surface manufacturing in cloud-edge collaboration architecture 云边协作架构中的三维表面制造智能方法框架
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-26 DOI: 10.1049/cim2.12115
Hongming Cai, Yanjun Dong, Min Zhu, Pan Hu, Haoyuan Hu, Lihong Jiang

Large and complex workpieces are core components in fields, such as aerospace, shipbuilding, and other industrial applications. However, the main challenge of curved plate processing comes from the difficulty in determining the nonlinear rebound features with structural design parameters. An intelligent method framework is proposed for 3D surface manufacturing in cloud-edge collaboration environment. With the construction of an intelligent generation method for machining parameters, a unified data model is effectively integrated with various discrete data, and an intelligent processing mechanism based on 3D point clouds is constructed. In particular, a prediction method for curved panel rebound is constructed to reduce the manual dependency of the manufacturing process. Finally, a related case study is conducted to verify the framework, and the result shows accuracy, interpretability and reusability advantages over other similar methods.

大型复杂工件是航空航天、造船和其他工业应用领域的核心部件。然而,曲面板加工的主要挑战来自于难以确定非线性回弹特征与结构设计参数。本文提出了云边协作环境下三维曲面制造的智能方法框架。通过构建加工参数智能生成方法,有效整合了各种离散数据的统一数据模型,并构建了基于三维点云的智能加工机制。特别是构建了曲面板回弹预测方法,减少了制造过程中的人工依赖。最后,还进行了相关案例研究来验证该框架,结果表明与其他类似方法相比,该框架具有准确性、可解释性和可重用性等优势。
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引用次数: 0
Digital twin-based virtual commissioning for evaluation and validation of a reconfigurable process line 基于数字孪生的虚拟调试,用于评估和验证可重构工艺生产线
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-23 DOI: 10.1049/cim2.12111
Suveg V. Iyer, Kuldip Singh Sangwan,  Dhiraj

The benefits of advancements in information and communication technologies have proliferated in manufacturing applications as more industries are migrating towards industry 4.0 compliance. The industry 4.0 process lines should be dynamic and reconfigurable. Digital twin (DT), supported by real-time data, is getting wide acceptance as a tool for monitoring and control of complex processes. Virtual commissioning (VC) has played a vital role in the software-based validation of the control systems. A DT-based VC methodology is proposed to evaluate and validate a reconfigured process line. The proposed new asset is commissioned virtually in the DT environment maintaining other stations and parameters synchronised. The proposed methodology is validated in a modular production system assembly line. A storage and retrieval station is virtually commissioned by the hardware in loop technique in the assembly line DT with a station time error of 1.3% between the VC model and the actual assembly line data. The case study demonstrates the feasibility of the proposed methodology in assessing the impacts due to reconfiguration of a process line. The findings offer significant support to decision makers in taking informed decisions and to reduce unforeseen interruptions resulting from the integration of a new asset with the existing process line.

随着越来越多的行业向工业 4.0 转型,信息和通信技术的进步为制造业应用带来了更多好处。工业 4.0 流程线应该是动态和可重新配置的。在实时数据的支持下,数字孪生(DT)作为一种监测和控制复杂流程的工具,正在被广泛接受。虚拟调试(VC)在基于软件的控制系统验证中发挥了重要作用。本文提出了一种基于 DT 的虚拟调试方法,用于评估和验证重新配置的工艺生产线。拟议的新资产在 DT 环境中进行虚拟调试,保持其他站点和参数同步。建议的方法在模块化生产系统装配线中得到验证。通过装配线 DT 中的硬件循环技术对一个存储和检索站进行虚拟调试,VC 模型与实际装配线数据之间的站时间误差为 1.3%。该案例研究证明了所提方法在评估工艺线重新配置造成的影响方面的可行性。研究结果为决策者提供了重要的支持,帮助他们做出明智的决策,减少因新资产与现有工艺线整合而造成的意外中断。
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引用次数: 0
RETRACTION: Progress of zinc oxide-based nanocomposites in the textile industry 回顾:氧化锌基纳米复合材料在纺织业中的应用进展
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-15 DOI: 10.1049/cim2.12113

RETRACTION: R. Huang, S. Zhang, W. Zhang, X. Yang, “Progress of Zinc Oxide-Based Nanocomposites in the Textile Industry,” IET Collaborative Intelligent Manufacturing 3, no. 3 (2021): 281–289. https://doi.org/10.1049/cim2.12029.

The above article, published online on 24 May 2021 in Wiley Online Library (wileyonlinelibrary.com) has been retracted by agreement between the journal's Editors-in-Chief; Liang Gao and Weiming Shen; the Institution of Engineering and Technology; and John Wiley & Sons Ltd.

The retraction has been agreed on after concerns about this manuscript were raised by a third party. An investigation revealed several inconsistencies regarding the experiments described and the results presented. Furthermore, multiple references are unrelated to this manuscript and are considered insufficient to support the corresponding statements in the text. The experimental methods are not described in detail, and so the research is not comprehensible for the readers, the experiments are not reproducible, and the conclusions are considered invalid. The authors have been informed of the decision to retract.

退稿:R. Huang, S. Zhang, W. Zhang, X. Yang, "Progress of Zinc Oxide-Based Nanocomposites in the Textile Industry," IET Collaborative Intelligent Manufacturing 3, no.3 (2021): 281-289. https://doi.org/10.1049/cim2.12029.The 上述文章于 2021 年 5 月 24 日在线发表于 Wiley Online Library (wileyonlinelibrary.com),经期刊主编高亮(Liang Gao)和沈伟明(Weiming Shen)、工程与技术学会(Institution of Engineering and Technology)以及 John Wiley & Sons Ltd.(约翰-威利-桑普森有限公司)协商,同意撤回该文章。调查显示,该稿件所描述的实验和结果存在多处不一致之处。此外,多处参考文献与本稿件无关,不足以支持文中的相应陈述。实验方法未作详细描述,读者无法理解研究内容,实验不可重复,结论无效。已将撤稿决定通知作者。
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引用次数: 0
RETRACTION: Knowledge map visualization of technology hotspots and development trends in China's textile manufacturing industry 返回:中国纺织制造业技术热点与发展趋势知识图谱可视化
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-15 DOI: 10.1049/cim2.12112

RETRACTION: R. Huang, P. Yan, X. Yang, “Knowledge Map Visualization of Technology Hotspots and Development Trends in China's Textile Manufacturing Industry,” IET Collaborative Intelligent Manufacturing 3, no. 3 (2021): 243–251, https://doi.org/10.1049/cim2.12024.

The above article, published online on 27 March 2021 in Wiley Online Library (wileyonlinelibrary.com) has been retracted by agreement between the journal's Editors-in-Chief, Liang Gao and Weiming Shen; the Institution of Engineering and Technology; and John Wiley & Sons Ltd.

The retraction has been agreed on after concerns about this manuscript were raised by a third party. An investigation revealed substantial flaws in the literature analysis presented. The methodical details are described insufficiently. Accordingly, the literature analysis results cannot be reproduced, and the conclusions are considered invalid.

The authors have been informed of the decision to retract.

退稿:R. Huang, P. Yan, X. Yang, "Knowledge Map Visualization of Technology Hotspots and Development Trends in China's Textile Manufacturing Industry," IET Collaborative Intelligent Manufacturing 3, no.3 (2021): 243-251, https://doi.org/10.1049/cim2.12024.The 上述文章于 2021 年 3 月 27 日在线发表于 Wiley Online Library (wileyonlinelibrary.com),经期刊主编高亮和沈伟明、工程与技术学会和 John Wiley & Sons Ltd.同意,已被撤稿。调查显示,所提供的文献分析存在重大缺陷。方法细节描述不足。因此,文献分析结果无法再现,结论被视为无效。
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引用次数: 0
Overcoming the knowledge gaps in early-stage servitization journey: A guide for small and medium enterprises 克服早期服务化历程中的知识差距:中小企业指南
IF 2.5 Q2 ENGINEERING, INDUSTRIAL Pub Date : 2024-07-12 DOI: 10.1049/cim2.12106
Mario Rapaccini, Federico Adrodegari, Giuditta Pezzotta, Nicola Saccani

Although the move to more service-oriented business can be beneficial even to smaller firms, servitization in SMEs remains a largely unexplored topic. The authors contribute to fill this gap exploring how SMEs can overcome the knowledge gaps of servitization faced by companies in the early-stages of this journey. By combining systematic literature review and expert panel methodology, the authors identify three knowledge gaps that hinder servitization initiatives in SMEs and propose a set of managerial recommendations to tackle with these gaps. In particular, the authors suggest a structured plan of recommendations, and point out how each stakeholder can contribute to fill the mentioned gaps. The proposed actions are specifically suggested for SMEs and focus on greater engagement of internal and external stakeholders. In addition to contributing to the domain scientific research on servitization, the authors therefore respond to the call for application-oriented research.

尽管转向更加以服务为导向的业务对小型企业也有好处,但中小型企业的服务化在很大程度上仍是一个尚未探索的课题。作者致力于填补这一空白,探讨中小企业如何克服企业在服务化初期所面临的知识差距。通过结合系统的文献综述和专家小组方法,作者发现了阻碍中小企业服务化举措的三个知识差距,并提出了一系列管理建议来解决这些差距。特别是,作者提出了一个结构化的建议计划,并指出了每个利益相关者如何才能为弥补上述差距做出贡献。建议采取的行动专门针对中小企业,重点是加强内部和外部利益相关者的参与。因此,除了为服务化领域的科学研究做出贡献外,作者还响应了以应用为导向的研究号召。
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引用次数: 0
期刊
IET Collaborative Intelligent Manufacturing
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