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Proceedings of the 2019 International Conference on Precision Machining, Non-Traditional Machining and Intelligent Manufacturing (PNTIM 2019)最新文献

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Research on Fire Fighting Scheme of Indoor Fire Fighting Robot Based on Multi-sensor 基于多传感器的室内消防机器人灭火方案研究
Tian Junwei, Ding Ruimin, Li Jintao, Zhang Yanling
How to find the fire source point is the key technical point of the indoor fire-fighting robot in the operation process. The proposed low-cost comprehensive detection fire source solution using multi-sensor and surveillance camera photo recognition can successfully solve the problem that the fire-fighting robot can accurately search for the fire point indoors. The problem is that the fire-fighting device equipped by the robot can perform fire-fighting operation and issue an alarm after the fire source is discovered, and the loss of personnel property is minimized. Keywords-Multi-sensor; Fire-fighting Robot; Fusion Detection; Fire Extinguishing Device
如何找到火源点是室内消防机器人在操作过程中的关键技术点。本文提出的基于多传感器和监控摄像头照片识别的低成本火源综合探测方案,成功解决了消防机器人在室内准确搜索火点的问题。问题是,机器人配备的消防装置可以在发现火源后进行灭火操作并发出报警,将人员财产损失降到最低。Keywords-Multi-sensor;消防机器人;融合检测;灭火装置
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引用次数: 1
A Phase Shifting Shadow MoirÉ Method Using Two Frame Images of Varying Light 一种利用两帧变光图像的移相阴影MoirÉ方法
Zhou Xian, Wang Feng, Du Hubing
In order to measure the surface of object’s 3D contour, we proposed a phase shifting shadow moiré technique based on varying light position. The method can remove the mechanical motion in the process of measurement, and sample the fringe pattern of phase shifting quickly. However, when we sample the sequence of phase shifting with the method of varying light, because of the light position changed, the background and amplitude of fringe pattern will be modulated. so the classical method of phase shifting can’t be used for picking up measurement phase, so as to solve this problem, A new shadow moiré method based on the spiral phase transform (SPT) is proposed in the process of demodulating phase, this method need to use two frame images of varying light position, and calculate phase shifting in sequence, estimate the height of measurement, finally, a new iterative algorithm of adaptation is designed to pick up measurement phase. The experimental results show the effective of this method. Keywords-Component; Measurement; Two Frames Tuning Phase Shift; Shadow MoirÉ; Spiral Phase Transform; Iterative Algorithm
为了测量物体的三维轮廓表面,提出了一种基于变光位置的相移阴影成像技术。该方法可以消除测量过程中的机械运动,快速获取相移条纹图。但是,当我们用变光法对相移序列进行采样时,由于光位置的改变,条纹图案的背景和幅度会发生调制。针对经典移相法无法提取测量相位的问题,提出了一种基于螺旋相位变换(SPT)的阴影莫尔变换方法,该方法在相位解调过程中需要使用两帧不同光位置的图像,按顺序计算移相,估计测量高度,最后设计了一种新的自适应迭代算法来提取测量相位。实验结果表明了该方法的有效性。Keywords-Component;测量;二帧调谐相移;阴影云纹;螺旋相变;迭代算法
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引用次数: 0
Underwater Robotic Arm Test Platform 水下机械臂测试平台
Tian Junwei, Huang Shuzhao, W. Qin, Zhao Xuehang
For the problem that the mechanical arm is unstable under water and the position accuracy is low. This paper designed an underwater manipulator test platform. Good attitude control and high grip accuracy can be achieved. Through the analysis of the mechanical body, the overall structural layout of the mechanical arm and the hardware control of the mechanical arm are determined. Considering the working requirements of the test platform is to meet the load-bearing weight of 30kg, the operating range is not less than 400mm, etc., and design a motor suitable for this platform. Finally, stress simulation and finite element analysis of the load-bearing parts (U-shaped plate) of the platform are carried out. The results show that the maximum displacement of the U-shaped bottom plate is located in the middle of the bottom plate, which is approximately 4.553e-0.002mm. The maximum stress is 1.505e+0.007N/m^2. The yield stress of the material is 6.204e+0.008N/m^2, which satisfies the requirement of yield stress. Prove that the design is reasonable. Keywords-Underwater Robot Arm; Test Platform; Motor; Finite Element Analysis
针对机械臂在水下不稳定、定位精度低的问题。本文设计了一个水下机械手测试平台。良好的姿态控制和高抓地力精度可以实现。通过对机械本体的分析,确定了机械臂的总体结构布局和机械臂的硬件控制。考虑到试验平台的工作要求是满足承载重量30kg,工作范围不小于400mm等,并设计了适合该平台的电机。最后,对平台承重部件(u型板)进行了应力模拟和有限元分析。结果表明:u型底板的最大位移位于底板中部,约为4.553e-0.002mm;最大应力为1.505e+0.007N/m^2。材料的屈服应力为6.204e+0.008N/m^2,满足屈服应力要求。证明设计是合理的。关键词:水下机械臂;测试平台;电动机;有限元分析
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引用次数: 0
Research on Line Loss of Low-Voltage Substation Based on Smart Electric Meter Clustering Algorithm 基于智能电表聚类算法的低压变电站线损研究
Yan Fuli, Hou Xingzhe
At present, electric power company judgment on abnormal line loss is that the line loss is abnormal when the line loss rate exceeds a certain threshold. Yet the judgement is one-sidedness and limited.Aiming at the large proportion of low-voltage distribution network loss in the total loss of power grid, this paper introduces the line loss analysis process, constructs the line loss analysis model based on smart electric meter the four dimensional eigenvalues of daily average line loss rate, line loss rate variation coefficient, three-phase imbalance, power factor abnormality, and puts forward a method of identifying line loss abnormality in low-voltage distribution network based on clustering algorithm. The experimental results show that the method has certain practical application effects, which can accurately analyze the line loss rate and improve the accuracy of line loss anomaly judgment. Keywords-Component; Line Loss Rate; Loss Abnormal; Low-Voltage Distribution Network; Clustering Algorithm
目前,电力公司对线损异常的判断是线损率超过一定阈值即为线损异常。然而,这种判断是片面和有限的。针对低压配电网损耗在电网总损耗中所占比例较大的问题,介绍了线损分析过程,构建了基于智能电表的线损分析模型,包括日平均线损率、线损率变异系数、三相不平衡、功率因数异常、提出了一种基于聚类算法的低压配电网线损异常识别方法。实验结果表明,该方法具有一定的实际应用效果,能够准确地分析线损率,提高线损异常判断的准确性。Keywords-Component;线损率;损失异常;低压配电网;聚类算法
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引用次数: 0
Overview on Abrasive Belt Grinding for Complex Surface 复杂表面砂带磨削技术综述
Deng Ruixiang, Q. Hu, An Jiaxiang, He Jiang
Abrasive belt grinding technology is an important part of the precision forming process of complex profile parts. Based on the planning of grinding path, contact model and material removal model, the research and application progress of abrasive belt grinding technology at home and abroad are summarized, and the problems and research directions in the research of complex profile abrasive belt grinding technology are pointed out. Keywords-Abrasive Belt Grinding; Complex Surface
砂带磨削技术是复杂型材零件精密成形工艺的重要组成部分。基于磨削路径规划、接触模型和材料去除模型,总结了国内外砂带磨削技术的研究与应用进展,指出了复杂轮廓砂带磨削技术研究中存在的问题和研究方向。关键词:砂带磨削;复杂的表面
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引用次数: 1
Experimental Research on On-line Monitoring and Compensation Algorithm of 3D Printing Based on Machine Vision 基于机器视觉的3D打印在线监测与补偿算法实验研究
Zeng Lianghua, Zou Xinfeng
With the coming of the era of intelligence, machine vision and machine learning has become a research hotspot in recent years[1]. As an advanced manufacturing technology at present, 3D printing has been maturely applied in aerospace, bio-medicine and other fields[2]. However, a defect such as extruder head blockage, filament break, height error, warping and cracking occurred during the 3D printing process directly affects the printing quality and even the printing success rate. It is an inevitable trend to develop on-line monitoring on the health status of 3D printing devices to achieve unmanned operation of 3D printing. Therefore, this paper proposes a research on the on-line monitoring and compensation algorithm of 3D printing based on machine vision, which is significant to promote the development of 3D printing technology. The printing process usually takes certain time so it couldn’t be tracked and recognized by human eyes. Therefore, based on printing experiments and printing defect analysis, this paper comprehensively analyzes the monitoring mechanism, puts forward four monitoring elements and carries out certain theoretical analysis, aiming to realize realtime monitoring and improve printing success rate. Meanwhile, this paper analyzes the on-line monitoring by machine vision and compensation algorithm in theory, in order to guide the establishment of related experimental platform. Keywords-3D Printing; Defect Analysis; On-Line Monitoring; Theoretical Analysis
随着智能时代的到来,机器视觉和机器学习成为近年来的研究热点[1]。3D打印作为目前的一项先进制造技术,在航空航天、生物医药等领域已经得到成熟的应用[2]。然而,3D打印过程中出现的挤出机头堵塞、断丝、高度误差、翘曲、开裂等缺陷直接影响打印质量甚至打印成功率。对3D打印设备的健康状态进行在线监测,实现3D打印的无人操作是必然趋势。因此,本文提出了一种基于机器视觉的3D打印在线监测与补偿算法研究,对促进3D打印技术的发展具有重要意义。打印过程通常需要一定的时间,人眼无法跟踪和识别。因此,本文在印刷实验和印刷缺陷分析的基础上,综合分析了监测机制,提出了四个监测要素,并进行了一定的理论分析,旨在实现实时监测,提高印刷成功率。同时,对机器视觉在线监测和补偿算法进行了理论分析,以指导相关实验平台的建立。Keywords-3D印刷;缺陷分析;在线监测;理论分析
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引用次数: 1
Fatigue Life Analysis of Electrical Connector Contacts Part Based on ABAQUS/FE-SAFE 基于ABAQUS/FE-SAFE的电连接器接触件疲劳寿命分析
W. Nan, D. Feng
The reliability of the fatigue life of the contacts part of the electrical connector is an important aspect of the mechanical equipment reliability. Aiming at the reliability problem of fatigue life of 450 series multi-purpose spring electrical connector contacts part, A fatigue life calculation method based on ABAQUS/FE-SAFE for the contacts part of the electrical connector is proposed. By establishing a threedimensional model of the contacts part of the electrical connector, the finite element software ABAQUS can be used to calculate the contact performance during the single insertion and removal of contacts. According to the stress state of the contact, the physical model of fatigue failure of the contact is established. Then the joint fatigue analysis software FE-SAFE is used to establish the simulation calculation model of the fatigue life of the contact, and the fatigue life of the contact can be inferred. The paper proposes a reliability calculation method for contacts part to prevent major safety accidents caused by contact failure. It is of great practical significance to guide the design, processing and inspection of electrical connector contacts part. Keywords-Electrical Connector; Contacts Part; Fatigue Life; Simulation
电连接器接触部分疲劳寿命的可靠性是机械设备可靠性的一个重要方面。针对450系列多用途弹簧电连接器接触件疲劳寿命可靠性问题,提出了一种基于ABAQUS/FE-SAFE的电连接器接触件疲劳寿命计算方法。通过建立电连接器触点部分的三维模型,利用有限元软件ABAQUS计算单次插拔触点时的触点性能。根据接触的应力状态,建立了接触疲劳破坏的物理模型。然后利用接头疲劳分析软件FE-SAFE建立了接触疲劳寿命的仿真计算模型,从而推断出接触的疲劳寿命。为防止因触点失效引起的重大安全事故,提出了一种触点部件可靠性计算方法。对电连接器接触件的设计、加工和检验具有重要的指导意义。Keywords-Electrical连接器;接触部分;疲劳寿命;模拟
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引用次数: 1
Analysis of Rheological Properties of Selective Laser Melting 17-4PH Powder 选择性激光熔融17-4PH粉体流变特性分析
Yin Simin, Cao Yan, Wang Yuanfei, Zhen Ning
In the selective laser melting process, high mechanical stability, excellent thermal performance and rheological property are required for printable materials, and due to the change of environmental conditions such as external force and temperature rise during the forming process and the using process of the forming part, The multi-phase structure of the material is changed, so that the mechanical property of the material is changed, and the change of the forming part is mainly manifested in the change of the rheological property. The rheological property of the 17-4PH powder material was studied to ensure the mechanical properties of the material after laser sintering. The results show that the viscosity of the 17-4PH powder material decreases with the increase of the shear rate, has good flow formability during the subsequent selective laser sintering process, And the forming part can meet the mechanical property requirement in the actual production and processing use. Keywords-3D Printing; Selective Laser Melting; Metal Rheology; Viscosity; Mechanical Properties
在选择性激光熔化工艺中,对可打印材料要求高的机械稳定性、优异的热性能和流变性能,并且由于成形过程和成形部件使用过程中外力、温升等环境条件的变化,使材料的多相结构发生变化,从而使材料的机械性能发生变化。成形部位的变化主要表现在流变特性的变化上。为了保证激光烧结后材料的力学性能,研究了17-4PH粉末材料的流变性能。结果表明:17-4PH粉体材料的黏度随剪切速率的增大而减小,在后续选择性激光烧结工艺中具有良好的流动成形性,成形件在实际生产加工使用中能够满足力学性能要求。Keywords-3D印刷;选择性激光熔化;金属流变学;粘度;机械性能
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引用次数: 0
Material Removal Rate and Surface Roughness of SiC/Al Matrix Composites Machined by Wire Electrical Discharge Machining: Experimental Method 电火花加工SiC/Al基复合材料的材料去除率和表面粗糙度:实验方法
Qi Lijun, M. Baoji
In the present study, the experiments have been made to investigate the effect of wire electrical discharge machining (WEDM) parameters such as pulse duration, pulse off time, discharge current , working voltage on the material removal rate and the surface roughness (Ra) during WEDM of particulate silicon carbide aluminum (SiC/Al) metal matrix composites. It was found that the material removal rate and the surface roughness of the SiC/Al matrix composites with the SiC content of wt.10% SiC/Al is higher than the SiC content of wt.5%. The removal rate increases with the increase of discharge current; and first increases with the pulse duration, when the pulse duration reaches 11μs, the removal rate shows a slow downward trend. The material removal rate decreases with the values increase of pulse off time and working voltage. The surface roughness of the work piece increase with the increases of pulse duration and discharge current, while the effect by pulse off time and working voltage is not significant. The surface morphology was observed by SEM, found that the surface of SiC/Al matrix composites by WEDM is mainly composed of molten recasting layer, little ball of different diameters, pits, holes and a few micro fissure. Keywords-Sic; Al Matrix Composite; WEDM; Parameters; Material Removal Rate; Surface Roughness
通过实验研究了脉冲持续时间、脉冲关闭时间、放电电流、工作电压等参数对颗粒状碳化硅铝(SiC/Al)金属基复合材料电火花线切割材料去除率和表面粗糙度Ra的影响。结果表明,SiC/Al含量为wt.10%的SiC/Al基复合材料的材料去除率和表面粗糙度均高于SiC含量为wt.5%的SiC基复合材料。去除率随放电电流的增大而增大;去除率首先随脉冲持续时间增加,当脉冲持续时间达到11μs时,去除率呈缓慢下降趋势。随着脉冲关断时间和工作电压的增大,材料去除率降低。工件表面粗糙度随脉冲持续时间和放电电流的增大而增大,而脉冲关闭时间和工作电压对工件表面粗糙度的影响不显著。通过SEM对表面形貌进行观察,发现电火花切割后的SiC/Al基复合材料表面主要由熔融重铸层、不同直径的小球、凹坑、孔洞和少量微裂纹组成。Keywords-Sic;铝基复合材料;线切割机床;参数;材料去除率;表面粗糙度
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引用次数: 0
Analysis of the Influence of Eccentricity on the Performance of Eccentric Involute Flexible Spring 偏心对偏心渐开线弹性弹簧性能的影响分析
X. Xin, Yajuan Wang, Liu Bo, Jun-an Zhang
Flexible plate spring plays an important role in gap seal and reliability of free piston Stirling heat pump. Eccentric flexible plate spring is widely used in Stirling machine because of its better stress distribution and larger radial stiffness ratio. In this paper, the influence factor of three-groove eccentric involute flexible plate spring eccentricity is analyzed in detail, and the value range of eccentricity in the design process of eccentric flexible spring is obtained by establishing a mathematical model. Through finite element analysis, the variation of radial and axial stiffness of eccentric flexible spring with different eccentricity is summarized. This study provides a basis for the design of later eccentric flexible spring. Keywords-Eccentricity; Flexible Spring; Finite Element; Radial And Axial Stiffness
柔性板弹簧对自由活塞式斯特林热泵的间隙密封和可靠性起着重要的作用。偏心柔性板弹簧因其具有较好的应力分布和较大的径向刚度比而广泛应用于斯特林机床。本文详细分析了三槽偏心渐开线柔性板弹簧偏心的影响因素,并通过建立数学模型得到了偏心柔性弹簧设计过程中偏心的取值范围。通过有限元分析,总结了偏心柔性弹簧在不同偏心距下径向刚度和轴向刚度的变化规律。该研究为以后偏心柔性弹簧的设计提供了依据。Keywords-Eccentricity;灵活的弹簧;有限元;径向和轴向刚度
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引用次数: 0
期刊
Proceedings of the 2019 International Conference on Precision Machining, Non-Traditional Machining and Intelligent Manufacturing (PNTIM 2019)
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