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Quench Sensitivity of Aluminum Alloys 铝合金的淬火敏感性
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000337
B. Rivolta, R. Gerosa
The demand of alloys with high strength-to-density ratio is continuously increasing in the engineering world. Beside very expensive materials, such as the titanium alloys and the high strength reinforced polymers, the aluminum alloys represent an excellent alternative to satisfy the challenging requirements of many mechanical and aerospace applications. Among these alloys, the heat treatable grades are much appreciated for the possibility to increase the mechanical resistance significantly after solution treatment and aging. The former aims to create a supersaturated solution that is later modified during the latter by the formation of metastable precipitates involving all or some of the alloying elements. In the technical literature, it is well known that the corrosion resistance and the mechanical properties of these alloys, especially the 7xxx grades, strongly depend on the quenching conditions after the solution treatment. This phenomenon is known as “quench sensitivity.” The main aim of this entry is to discuss the influence of the cooling rate during quenching of different commercial aluminum alloys from mechanical and corrosion points of view. The influence of the rolling direction and of the alloy temper will be considered to focusing the attention on some experimental data obtained on the 7075 aluminum alloy.
工程界对高强度密度比合金的需求不断增加。除了非常昂贵的材料,如钛合金和高强度增强聚合物外,铝合金是满足许多机械和航空航天应用挑战性要求的绝佳选择。在这些合金中,热处理等级因其在固溶处理和时效后显著提高机械抗力的可能性而受到重视。前者的目的是创造一个过饱和的溶液,然后在后者的过程中,通过形成亚稳沉淀,包括所有或一些合金元素。在技术文献中,众所周知,这些合金,特别是7xxx牌号的耐腐蚀性和机械性能在很大程度上取决于固溶处理后的淬火条件。这种现象被称为“淬火敏感性”。本条目的主要目的是从机械和腐蚀的角度讨论冷却速度对不同商用铝合金淬火过程的影响。考虑轧制方向和合金回火对7075铝合金性能的影响,重点介绍7075铝合金的一些实验数据。
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引用次数: 0
Weldability: Effect of Alloying Element Sc, Mn, and Zr on Alloys of the Al-Mg-Sc-Mn-Zr System 可焊性:合金元素Sc、Mn和Zr对Al-Mg-Sc-Mn-Zr系合金的影响
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000408
V. I. Lukin
Scandium in aluminum alloys behaves as the most efficient modifier of the structure of the material and as an agent suppressing recrystallization. This unique behavior of scandium in alloys of the Al-Mg system greatly increases the strength characteristics, whilst retaining on a higher level the ductility and processing properties of deformed semi-finished products. This article describes the effect of complex alloying the Al-6.3% Mg alloy with scandium, manganese and zirconium on the weldability and strength properties of the material is of considerable scientific and practical importance.Investigations.
在铝合金中,钪是最有效的材料结构改进剂和再结晶抑制剂。铝镁系合金中钪的这种独特行为大大增加了强度特性,同时在更高的水平上保留了变形半成品的延展性和加工性能。本文论述了Al-6.3%镁合金与钪、锰、锆复合合金化对材料可焊性和强度性能的影响,具有相当的科学和实用意义。
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引用次数: 0
Fatigue Endurance under Torsion Testing: 6061-T6 and 6063-T5 Aluminum Alloys 抗扭疲劳试验:6061-T6和6063-T5铝合金
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000217
J. L. Á. Ambriz, Erasmo Correa Gomez, J. C. V. Juárez, Gonzalo M. Domínguez Almaraz, Aymeric E. Dominguez
This article deals with torsion fatigue tests carried out on the aluminum alloys: AISI 6061-T6 and 6063-T5, under two load ratios: R = −1 and R = 0, both of them at 10 Hz of frequency. The tests were obtained at room temperature (23°C) and with environmental humidity comprised between 35% and 45%. Results reveal a noticeable fatigue endurance reduction on tests with R = 0 against tests at R = −1 for both aluminum alloys. The load ratio was fixed by imposing the initial angle before the testing starting. A new torsion fatigue machine has been developed by two of the authors (under patent consideration before the Mexican Institute of Industrial Property), which has the versatility of torsion tests at different frequencies and load ratios; a general description of this machine is presented in the article. The torsion fatigue life and the fracture surfaces were analyzed for the two aluminum alloys and both torsion fatigue load ratios, leading to drawing up the conclusions related to this research article.
本文对aisi6061 - t6和6063-T5铝合金进行了10 Hz频率下R = - 1和R = 0两种载荷比下的扭转疲劳试验。测试在室温(23°C)下进行,环境湿度在35%到45%之间。结果表明,与R = - 1时相比,两种铝合金在R = 0时的疲劳耐久性明显降低。在试验开始前,通过施加初始角度来固定载荷比。两位作者开发了一种新的扭转疲劳试验机(正在向墨西哥工业产权局申请专利),它具有在不同频率和载荷比下进行扭转试验的通用性;本文对这台机器作了简要介绍。对两种铝合金的扭转疲劳寿命和断口进行了分析,并对两种铝合金的扭转疲劳载荷比进行了分析,得出了与本研究相关的结论。
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引用次数: 0
Transmission Electron Micrographs of Aluminum Alloys 铝合金的透射电子显微照片
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000243
S. Murty, Sushant K. Manwatkar, P. Narayanan
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引用次数: 0
Metal Casting Research: Application to Aluminum Alloy Casting 金属铸造研究:在铝合金铸件上的应用
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000417
Murat Tiryakio, J. Campbell
Guidelines for designing research on cast aluminium alloys have been developed to increase the reproducibility of results and make their interpretation more objective. These guidelines, based on the scientific method and recent research findings, are proposed for research on aluminium castings, but they can be easily adapted for other casting alloys.
为了提高结果的可重复性和使其解释更加客观,制定了铸铝合金设计研究指南。这些指导方针是基于科学方法和最近的研究成果提出的,适用于铝铸件的研究,但也可以很容易地适用于其他铸造合金。
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引用次数: 1
Molten Aluminum: Inductive Technique for Electrical Conductivity Measurements 熔融铝:电导率测量的电感技术
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000326
S. Bakhtiyarov, R. Overfelt
A rotational, contactless inductive measurement technique has been used to determine the effect of pores and metallic insertions on the electrical resistivity of A2011 aluminum alloy at different temperatures. It is shown that the electrical resistivity increases with the total volume of pores and is also dependent on the pores locations and orientation. Additional energy losses were found on the contact surfaces between sample and insertions.
采用旋转、非接触电感测量技术测定了不同温度下气孔和金属插入物对A2011铝合金电阻率的影响。结果表明,电阻率随孔隙体积的增大而增大,并与孔隙的位置和取向有关。在样品和插入物之间的接触面上发现了额外的能量损失。
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引用次数: 0
Thermal Analysis of Aluminum Alloys 铝合金的热分析
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000445
C. Garcia-cordovilla, E. Louis
Microstructural characterization of aluminum alloys is typically performed by combining microscopy techniques with measurement of physical properties such as conductivity and hardness. Relatively recently calorimetric techniques have been used to complement the more traditional methodologies. This article will discuss: basic principles, instrumentation and experimental procedures, reaction kinetics, and general rules for interpreting DTA and DSC data. Heat treatable, non-heat treatable alloy and aluminum-based composite characterization are discussed.
铝合金的微观结构表征通常是通过将显微技术与物理性质(如电导率和硬度)的测量相结合来完成的。最近,量热技术被用来补充更传统的方法。本文将讨论:基本原理,仪器和实验程序,反应动力学,以及解释DTA和DSC数据的一般规则。讨论了可热处理、不可热处理合金和铝基复合材料的性能。
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引用次数: 0
Al-Mg-Si: Microstructural Analysis Al-Mg-Si:显微组织分析
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000236
M. Cabibbo
This article presents two case studies referring to the severe plastic deformation applied to Al-Mg-Si alloys. In a first case study, an Al-Mg-Si alloy in a T6 temper is subjected to equal-channel angular pressing (ECAP), and all the microstructure strengthening contributions to the alloy yield stress are determined through specific modeling and then validated. In a second case study, two Al-Mg-Si alloys, one with Zr addition and a second with Sc-Zr addition, are subjected to ECAP after a T6 temper in an overaged status. In the second case, the role of the Zr- and Sc-Zr-containing nanometer dispersoids is described, and the related strengthening effect is modeled according to the models presented in the first case study.
本文介绍了铝镁硅合金严重塑性变形的两个实例。在第一个案例研究中,对T6回火下的Al-Mg-Si合金进行等通道角挤压(ECAP),通过具体的建模确定了所有组织强化对合金屈服应力的贡献,然后进行了验证。在第二个案例研究中,两种Al-Mg-Si合金,一种添加了Zr,另一种添加了Sc-Zr,在T6回火后处于过时效状态下进行ECAP。在第二种情况下,描述了含Zr和sc -Zr的纳米分散体的作用,并根据第一个案例中提出的模型建立了相关的强化效果模型。
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引用次数: 0
6XXX Alloys: Chemical Composition and Heat Treatment 6XXX合金:化学成分和热处理
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000212
G. Mrówka‐Nowotnik
Analysis of the influence of chemical composition, crystallization process and heat treatment on the phase constituents’ morphology, and mechanical properties and crack resistance of 6xxx Al alloys were conducted. The alloys with low Mg and Si content (6063) in the as-cast state are characterized by presence of Si particles and primary intermetallic phases: α-Al8Fe2Si, β-Al5FeSi, β-Mg2Si, and α-Al(FeMn)Si. Higher Mg, Si, and Mn content (6005 and 6082) leads to separation of additional phase particles: Al6Fe, Al6Mn, and Al12(FeMn)Mg3Si6, whereas high Cu content (6061—0.35% and 6066—0.95%, respectively) is responsible for precipitation of additional phase particles: Q-Al5Cu2Mg8Si6 and θ-Al2Cu. It has been established that homogenization results in total dissolution of the θ-Al2Cu and Q-Al5Cu2Mg8Si6 primary phases and partial dissolution of β-Mg2Si. Needle-like and Chinese-script α-Al8Fe2Si and β-Al5FeSi were transformed into spheroidal α-Al(FeMn)Si particles. The maximal consolidation of the 6xxx alloys is a result of precipitation of metastable particles, the transient βʺ, βʹ, and Qʹ/θʹ phases (6061 alloy) with high dispersion. The highest mechanical properties were achieved after holding in the temperature of 565°C/6 h, supersaturated in water, and aging at 175°C/10–20 h (T6). The decohesion process in the presence of tensile stresses in the room temperature proceeds through nucleation, the growth and joining of the voids, as well as the cracking of the primary and secondary large-sized intermetallic phase particles. The increase of deformation temperature up to 300°C causes the changes of the nucleation source and joining of voids—it occurs mainly along the matrix–particle interface.
分析了化学成分、结晶工艺和热处理对6xxx铝合金相组分形貌、力学性能和抗裂性能的影响。铸态低Mg、低Si合金(6063)的主要特征是存在Si颗粒和初生金属间相:α-Al8Fe2Si、β-Al5FeSi、β-Mg2Si和α-Al(FeMn)Si。较高的Mg、Si和Mn含量(6005和6082)导致附加相颗粒Al6Fe、Al6Mn和Al12(FeMn)Mg3Si6的分离,而高的Cu含量(分别为6061-0.35%和6066-0.95%)导致附加相颗粒Q-Al5Cu2Mg8Si6和θ-Al2Cu的析出。结果表明,均质化导致θ-Al2Cu和Q-Al5Cu2Mg8Si6初相全部溶解,β-Mg2Si部分溶解。针状α-Al8Fe2Si和β-Al5FeSi转化为球状α-Al(FeMn)Si颗粒。6xxx合金的最大固结是亚稳颗粒的析出,即高弥散的瞬态β′、β′和Q′/θ′相(6061合金)。温度为565℃/6 h,在水中过饱和,175℃/ 10-20 h (T6)时效后,获得了最高的力学性能。在室温拉伸应力作用下的脱粘过程是通过成核、孔洞的生长和连接以及大尺寸金属间相颗粒的开裂进行的。变形温度升高至300℃时,引起了形核源的变化和孔洞的接合,主要发生在基体-颗粒界面。
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引用次数: 1
Microstructure of Aluminum Alloys: Effect of Hardening Conditions 铝合金微观组织:硬化条件的影响
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000206
Hülya Demirören
In the present article, aluminum and its heat treatments were expressed. Also it was investigated that the influence of quenching type after solutizing heat treatment of cast Al-8.88Si-3.38 Cu on the microstructure has been reported. Alloys were prepared by controlled melting and casting. All the alloys were solutionized at 525°C for 4 h followed by water quenching at 65°C for 1, 15, 30, 60, and 90 min, respectively, and aged at 175°C for 4 h. Then they were cooled at room temperature. It was performed SEM–EDX analysis and X-ray analysis. From the analysis, it was determined Al2Cu and Al7FeCu2 phases. It was determined that those phases reinforce the microstructure. As a result, the type of quenching after solution treatment is very important for aluminum alloys.
本文介绍了铝及其热处理工艺。研究了Al-8.88Si-3.38 Cu铸件固溶热处理后淬火方式对组织的影响。合金是通过控制熔炼和铸造制备的。所有合金在525℃固溶4 h后,分别在65℃水淬1、15、30、60和90 min,然后在175℃时效4 h。然后在室温下冷却。进行SEM-EDX和x射线分析。经分析,确定为Al2Cu相和Al7FeCu2相。结果表明,这些相强化了显微组织。因此,固溶处理后的淬火方式对铝合金来说是非常重要的。
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引用次数: 0
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Encyclopedia of Aluminum and Its Alloys
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