首页 > 最新文献

Encyclopedia of Aluminum and Its Alloys最新文献

英文 中文
Smelting of Aluminum 铝的冶炼
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000437
M. Gasik, M. Gasik
In this article, an overview of aluminum reduction from oxides and other aluminum compounds is provided. Specific topical coverage addressed are: physical chemistry of aluminum reduction, smelting processes including: the Hall-Héroult Process, the ALCAN Process, the Alcoa process, the Elliot-Mitt Process, and others. In addition, direct reduction of aluminum alloys, and electrodes for aluminum production are discussed.
本文概述了从氧化物和其他铝化合物中还原铝的方法。具体的专题报道涉及:铝还原的物理化学,冶炼工艺,包括:霍尔-赫萨罗特工艺,加拿大铝业工艺,美国铝业工艺,埃利奥特-米特工艺等。此外,还讨论了铝合金的直接还原和铝生产的电极。
{"title":"Smelting of Aluminum","authors":"M. Gasik, M. Gasik","doi":"10.1201/9781351045636-140000437","DOIUrl":"https://doi.org/10.1201/9781351045636-140000437","url":null,"abstract":"In this article, an overview of aluminum reduction from oxides and other aluminum compounds is provided. Specific topical coverage addressed are: physical chemistry of aluminum reduction, smelting processes including: the Hall-Héroult Process, the ALCAN Process, the Alcoa process, the Elliot-Mitt Process, and others. In addition, direct reduction of aluminum alloys, and electrodes for aluminum production are discussed.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131232814","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Production Methods for Aluminum: Alternative 铝的生产方法:可选
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000389
M. Rhamdhani, G. Brooks, M. Dewan, B. Monaghan, L. Prentice
The production of Al from its ores at present relies on the Bayer (alumina production) and the Hall–Heroult (Al production) process. The cost associated with alumina production and apparent disadvantages of the Hall–Heroult process have led to intensive research to find alternative routes for Al production. The direct carbothermal reduction process has been thoroughly investigated as an alternative technique. Another alternative includes the indirect carbothermal reduction route where alumina (or aluminous ores) is first reduced to intermediate Al compounds before reduced further to Al. The present study reviews and provides systematic thermodynamic analyses of alternative Al production routes. In this paper, a comprehensive review of alternative Al production techniques focusing on the indirect carbothermal reduction routes is presented. These include carbochlorination, carbonitridation and carbosulphidation routes for the formation of intermediate Al compounds, followed by various Al extraction processes.
目前从其矿石中生产铝依赖于拜耳(氧化铝生产)和霍尔-赫罗特(铝生产)工艺。与氧化铝生产相关的成本和Hall-Heroult工艺的明显缺点导致了寻找铝生产替代路线的深入研究。作为一种替代技术,直接碳热还原法已经得到了深入的研究。另一种替代方法包括间接碳热还原途径,其中氧化铝(或铝质矿石)首先还原为中间Al化合物,然后再还原为Al。本研究综述并提供了替代Al生产途径的系统热力学分析。本文以间接碳热还原途径为重点,综述了几种铝生产技术。这些包括碳氯化、碳氮化和碳硫化路线,以形成中间Al化合物,然后是各种Al萃取过程。
{"title":"Production Methods for Aluminum: Alternative","authors":"M. Rhamdhani, G. Brooks, M. Dewan, B. Monaghan, L. Prentice","doi":"10.1201/9781351045636-140000389","DOIUrl":"https://doi.org/10.1201/9781351045636-140000389","url":null,"abstract":"The production of Al from its ores at present relies on the Bayer (alumina production) and the Hall–Heroult (Al production) process. The cost associated with alumina production and apparent disadvantages of the Hall–Heroult process have led to intensive research to find alternative routes for Al production. The direct carbothermal reduction process has been thoroughly investigated as an alternative technique. Another alternative includes the indirect carbothermal reduction route where alumina (or aluminous ores) is first reduced to intermediate Al compounds before reduced further to Al. The present study reviews and provides systematic thermodynamic analyses of alternative Al production routes. In this paper, a comprehensive review of alternative Al production techniques focusing on the indirect carbothermal reduction routes is presented. These include carbochlorination, carbonitridation and carbosulphidation routes for the formation of intermediate Al compounds, followed by various Al extraction processes.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132354916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Nanocomposites with Aluminum Matrix: Preparation and Properties 铝基纳米复合材料的制备及性能研究
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000224
J. Fiocchi, R. Casati, M. Vedani
Metal matrix nanocomposites are a novel class of materials, consisting of a metallic matrix reinforced by nanoparticles. They display interesting mechanical and functional properties, which can be carefully tailored and may be largely different than those of the base metal. Aluminum matrix nanocomposites have risen particular attention thanks to their low density and improved strength. Some issues in the production of nanocomposites are caused by the low wettability of nanoparticles; hence, innovative synthesis methods have been developed. In this work, the main production routes are reviewed; moreover, the strengthening mechanism acting in nanocomposites and the resulting mechanical properties are reported. Finally, the influence of reinforcement on precipitation processes in aluminum-based composites and some potential applications are described.
金属基纳米复合材料是一类新型材料,由纳米颗粒增强的金属基组成。它们显示出有趣的机械和功能特性,这些特性可以精心定制,并且可能与母材有很大不同。铝基纳米复合材料因其低密度和高强度而受到广泛关注。纳米复合材料生产中的一些问题是由纳米颗粒的低润湿性引起的;因此,开发了创新的合成方法。本文对主要的生产路线进行了综述;此外,还报道了纳米复合材料的强化机理及其力学性能。最后,介绍了增强对铝基复合材料析出过程的影响及其潜在的应用前景。
{"title":"Nanocomposites with Aluminum Matrix: Preparation and Properties","authors":"J. Fiocchi, R. Casati, M. Vedani","doi":"10.1201/9781351045636-140000224","DOIUrl":"https://doi.org/10.1201/9781351045636-140000224","url":null,"abstract":"Metal matrix nanocomposites are a novel class of materials, consisting of a metallic matrix reinforced by nanoparticles. They display interesting mechanical and functional properties, which can be carefully tailored and may be largely different than those of the base metal. Aluminum matrix nanocomposites have risen particular attention thanks to their low density and improved strength. Some issues in the production of nanocomposites are caused by the low wettability of nanoparticles; hence, innovative synthesis methods have been developed. In this work, the main production routes are reviewed; moreover, the strengthening mechanism acting in nanocomposites and the resulting mechanical properties are reported. Finally, the influence of reinforcement on precipitation processes in aluminum-based composites and some potential applications are described.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"33 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115779710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Castings: Ten Rules for Good Castings 铸造:良好铸造的十条规则
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000285
J. Campbell
The Ten Rules are a checklist of the conditions necessary for the production of successful castings, particularly dealing with the metal quality, with a view to achieving a casting with minimal, preferably zero, faults. The first five Rules specify the conditions to avoid entrainment defects, particularly bifilms and bubbles. The remaining Rules deal with the provision of feeding, avoidance of convection, chemical segregation, and residual stress, and the provision of pickup locations for machining.
这十项规则是生产成功铸件所需条件的清单,特别是在处理金属质量方面,目的是实现铸件的最小缺陷,最好是零缺陷。前五条规则规定了避免夹带缺陷的条件,特别是薄膜和气泡。其余的规则涉及提供喂料、避免对流、化学分离和残余应力,以及提供加工的拾取位置。
{"title":"Castings: Ten Rules for Good Castings","authors":"J. Campbell","doi":"10.1201/9781351045636-140000285","DOIUrl":"https://doi.org/10.1201/9781351045636-140000285","url":null,"abstract":"The Ten Rules are a checklist of the conditions necessary for the production of successful castings, particularly dealing with the metal quality, with a view to achieving a casting with minimal, preferably zero, faults. The first five Rules specify the conditions to avoid entrainment defects, particularly bifilms and bubbles. The remaining Rules deal with the provision of feeding, avoidance of convection, chemical segregation, and residual stress, and the provision of pickup locations for machining.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"285 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116107874","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Cast Al-Si-Cu Alloys: Effect of Modification on Thermal and Electrical Conductivities 铸铝硅铜合金:改性对导热性和导电性的影响
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000237
C. Huitrón, E. Valdés, S. Valtierra, R. Colás
The effect that modification of cast Al-Si alloys exerts on the thermal and electrical conductivities is presented. The work was conducted by casting a series of samples in a rig that promotes unidirectional solidification to vary the level of microstructure refining, which was assessed by the secondary dendrite arm spacing. The alloys were prepared in a furnace and poured into the rig after adding different amounts of strontium to modify the aspect of the aluminum-silicon eutectic. Measurements were conducted on as-cast and heat-treated specimens. The electrical conductivity tests were referred to the International Annealed Copper Standard. Thermal conductivity of the different samples was obtained by comparing it with that of a high-purity aluminum sample. It was found that either value of conductivity depends on the degree of modification and by heat treating, whereas other microstructural parameters exert a secondary effect.
研究了铸铝硅合金的热导率和导电性。这项工作是通过在钻机上铸造一系列样品来进行的,通过促进单向凝固来改变微观组织的细化程度,并通过二次枝晶臂间距来评估。在炉内制备合金,加入不同量的锶来改变铝硅共晶的形貌,然后倒入钻机。对铸态和热处理试样进行了测量。电导率测试参照国际退火铜标准。通过与高纯度铝样品的热导率进行比较,得到了不同样品的热导率。研究发现,电导率的任何一个值都取决于改性程度和热处理程度,而其他微观结构参数起次要作用。
{"title":"Cast Al-Si-Cu Alloys: Effect of Modification on Thermal and Electrical Conductivities","authors":"C. Huitrón, E. Valdés, S. Valtierra, R. Colás","doi":"10.1201/9781351045636-140000237","DOIUrl":"https://doi.org/10.1201/9781351045636-140000237","url":null,"abstract":"The effect that modification of cast Al-Si alloys exerts on the thermal and electrical conductivities is presented. The work was conducted by casting a series of samples in a rig that promotes unidirectional solidification to vary the level of microstructure refining, which was assessed by the secondary dendrite arm spacing. The alloys were prepared in a furnace and poured into the rig after adding different amounts of strontium to modify the aspect of the aluminum-silicon eutectic. Measurements were conducted on as-cast and heat-treated specimens. The electrical conductivity tests were referred to the International Annealed Copper Standard. Thermal conductivity of the different samples was obtained by comparing it with that of a high-purity aluminum sample. It was found that either value of conductivity depends on the degree of modification and by heat treating, whereas other microstructural parameters exert a secondary effect.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122376916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
SEM Microstructures and Fractographs of Aluminum Alloys 铝合金的SEM显微组织和断口形貌
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000204
S. Murty, Sushant K. Manwatkar, P. Narayanan
{"title":"SEM Microstructures and Fractographs of Aluminum Alloys","authors":"S. Murty, Sushant K. Manwatkar, P. Narayanan","doi":"10.1201/9781351045636-140000204","DOIUrl":"https://doi.org/10.1201/9781351045636-140000204","url":null,"abstract":"","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"39 8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125290522","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Quench Sensitivity of Aluminum Alloys 铝合金的淬火敏感性
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000337
B. Rivolta, R. Gerosa
The demand of alloys with high strength-to-density ratio is continuously increasing in the engineering world. Beside very expensive materials, such as the titanium alloys and the high strength reinforced polymers, the aluminum alloys represent an excellent alternative to satisfy the challenging requirements of many mechanical and aerospace applications. Among these alloys, the heat treatable grades are much appreciated for the possibility to increase the mechanical resistance significantly after solution treatment and aging. The former aims to create a supersaturated solution that is later modified during the latter by the formation of metastable precipitates involving all or some of the alloying elements. In the technical literature, it is well known that the corrosion resistance and the mechanical properties of these alloys, especially the 7xxx grades, strongly depend on the quenching conditions after the solution treatment. This phenomenon is known as “quench sensitivity.” The main aim of this entry is to discuss the influence of the cooling rate during quenching of different commercial aluminum alloys from mechanical and corrosion points of view. The influence of the rolling direction and of the alloy temper will be considered to focusing the attention on some experimental data obtained on the 7075 aluminum alloy.
工程界对高强度密度比合金的需求不断增加。除了非常昂贵的材料,如钛合金和高强度增强聚合物外,铝合金是满足许多机械和航空航天应用挑战性要求的绝佳选择。在这些合金中,热处理等级因其在固溶处理和时效后显著提高机械抗力的可能性而受到重视。前者的目的是创造一个过饱和的溶液,然后在后者的过程中,通过形成亚稳沉淀,包括所有或一些合金元素。在技术文献中,众所周知,这些合金,特别是7xxx牌号的耐腐蚀性和机械性能在很大程度上取决于固溶处理后的淬火条件。这种现象被称为“淬火敏感性”。本条目的主要目的是从机械和腐蚀的角度讨论冷却速度对不同商用铝合金淬火过程的影响。考虑轧制方向和合金回火对7075铝合金性能的影响,重点介绍7075铝合金的一些实验数据。
{"title":"Quench Sensitivity of Aluminum Alloys","authors":"B. Rivolta, R. Gerosa","doi":"10.1201/9781351045636-140000337","DOIUrl":"https://doi.org/10.1201/9781351045636-140000337","url":null,"abstract":"The demand of alloys with high strength-to-density ratio is continuously increasing in the engineering world. Beside very expensive materials, such as the titanium alloys and the high strength reinforced polymers, the aluminum alloys represent an excellent alternative to satisfy the challenging requirements of many mechanical and aerospace applications. Among these alloys, the heat treatable grades are much appreciated for the possibility to increase the mechanical resistance significantly after solution treatment and aging. The former aims to create a supersaturated solution that is later modified during the latter by the formation of metastable precipitates involving all or some of the alloying elements. In the technical literature, it is well known that the corrosion resistance and the mechanical properties of these alloys, especially the 7xxx grades, strongly depend on the quenching conditions after the solution treatment. This phenomenon is known as “quench sensitivity.” The main aim of this entry is to discuss the influence of the cooling rate during quenching of different commercial aluminum alloys from mechanical and corrosion points of view. The influence of the rolling direction and of the alloy temper will be considered to focusing the attention on some experimental data obtained on the 7075 aluminum alloy.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"258 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125810063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Melt Quality Assessment 熔体质量评估
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-120052503
D. Dışpınar
It is well known that the reaction of liquid aluminum with the moisture in the environment results in two products: aluminum oxide and hydrogen gas that dissolves in aluminum. Both of these products are considered to be detrimental to the properties of aluminum alloys. Therefore, test equipment has been developed to check the levels of these defects in the melt. Many of these involve expensive and consumable tools. In addition, an experienced personnel may be required to interpret the results. Nonetheless, aluminum oxide is harmless as long as it remains on the surface. The problem begins when this oxide is entrained into the liquid aluminum such as turbulence during transfer or mold filling in a non-optimized design. This can only happen by folding of the oxide. During this action, rough surface of the oxides comes in contact to form no bonds. These defects are known as bifilms that have certain characteristics. First, they act as cracks in the cast parts since they are oxides. It is important to note that aluminum oxide has thin amorphous oxide (known as young oxides) and thick crystalline oxide (γ-Al2O3) that may be formed in a casting operation. Second, almost zero force is required to open these bifilms due to the unbonded folded oxide skins. Thus, these defects can easily form porosity by unravelling during solidification shrinkage. On the other hand, the formation of porosity by hydrogen is practically impossible. Theoretically, hydrogen has high solubility in the liquid but it has significantly low solubility in solid aluminum. Thus, it is suspected that hydrogen is rejected from the solidification front to form hydrogen gas and porosity. However, the hydrogen atom has the smallest atomic radii and high diffusibility. Therefore, segregation of hydrogen in front of the growing solid is difficult. In addition, the energy required for hydrogen atoms to segregate and form hydrogen gas molecule is around 30,000 atm. Under these conditions, porosity formation by hydrogen is not likely to be achieved. Hydrogen probably stays in a supersaturated state or diffuses homogeneously through the cast part. The effect of hydrogen can only be seen when it can diffuse into the unbonded gap between the bifilms to open them up to aid the unravelling of bifilms to form porosity. This phenomenon can be easily detected by a very simple test called reduced pressure test. When a sample is solidified under vacuum, the bifilms start to open up. Since all porosity is formed by bifilms, the cross section of the sample solidified under vacuum can be analyzed by means of image analysis software. The sum of maximum length of pores can be measured as an indication of melt quality. Since bifilms are the most detrimental defects, this value is called “bifilm index” given in millimetres, which makes this test the only test that can quantify aluminum melt quality in such detail including both the effects of bifilms and hydrogen together. Several Al-Si alloys were used at var
众所周知,铝液与环境中的水分发生反应会产生两种产物:氧化铝和溶解在铝中的氢气。这两种产品都被认为对铝合金的性能有害。因此,已经开发了测试设备来检查熔体中这些缺陷的程度。其中许多都涉及昂贵的消耗性工具。此外,可能需要有经验的人员来解释结果。尽管如此,氧化铝只要留在表面上是无害的。当这种氧化物被带入液态铝时,问题就开始了,例如在转移过程中出现湍流或在非优化设计中填充模具。这只能通过氧化物的折叠来实现。在此过程中,氧化物的粗糙表面接触而不形成键。这些缺陷被称为具有某些特征的双膜。首先,由于它们是氧化物,它们在铸件中起裂纹的作用。值得注意的是,氧化铝具有薄的非晶氧化物(称为年轻氧化物)和厚的结晶氧化物(γ-Al2O3),它们可能在铸造操作中形成。其次,由于未粘合的折叠氧化皮,打开这些薄膜几乎不需要任何力。因此,在凝固收缩过程中,这些缺陷很容易通过解开而形成孔隙。另一方面,由氢形成孔隙实际上是不可能的。理论上,氢在液体中溶解度高,但在固态铝中溶解度明显低。因此,怀疑氢从凝固前沿被排斥,形成氢气和孔隙。然而,氢原子的原子半径最小,扩散性高。因此,氢在生长固体前的偏析是困难的。此外,氢原子分离并形成氢气分子所需的能量约为30,000 atm。在这些条件下,氢不太可能形成孔隙。氢可能保持过饱和状态或均匀地扩散通过铸造部分。氢的作用只有在它能够扩散到双膜之间未结合的间隙中,打开它们,帮助双膜解开,形成孔隙时才能被观察到。这种现象可以很容易地通过一种叫做减压试验的非常简单的测试来检测。当样品在真空下凝固时,薄膜开始打开。由于所有孔隙都是由双膜形成的,因此可以利用图像分析软件对真空固化试样的截面进行分析。气孔最大长度的总和可以作为熔体质量的一个指标来测量。由于双膜是最有害的缺陷,这个值被称为“双膜指数”,以毫米为单位给出,这使得这个测试是唯一一个可以量化铝熔体质量的测试,包括双膜和氢的影响。比较了几种铝硅合金在不同条件下的脱气效果:喷枪脱气、陶瓷扩散器脱气和石墨旋转脱气。对重力砂型铸造、压铸和低压压铸三种铸造方法进行了评价。研究了晶粒细化剂和改性剂的作用。并介绍了薄膜指数的演变过程。
{"title":"Melt Quality Assessment","authors":"D. Dışpınar","doi":"10.1201/9781351045636-120052503","DOIUrl":"https://doi.org/10.1201/9781351045636-120052503","url":null,"abstract":"It is well known that the reaction of liquid aluminum with the moisture in the environment results in two products: aluminum oxide and hydrogen gas that dissolves in aluminum. Both of these products are considered to be detrimental to the properties of aluminum alloys. Therefore, test equipment has been developed to check the levels of these defects in the melt. Many of these involve expensive and consumable tools. In addition, an experienced personnel may be required to interpret the results. Nonetheless, aluminum oxide is harmless as long as it remains on the surface. The problem begins when this oxide is entrained into the liquid aluminum such as turbulence during transfer or mold filling in a non-optimized design. This can only happen by folding of the oxide. During this action, rough surface of the oxides comes in contact to form no bonds. These defects are known as bifilms that have certain characteristics. First, they act as cracks in the cast parts since they are oxides. It is important to note that aluminum oxide has thin amorphous oxide (known as young oxides) and thick crystalline oxide (γ-Al2O3) that may be formed in a casting operation. Second, almost zero force is required to open these bifilms due to the unbonded folded oxide skins. Thus, these defects can easily form porosity by unravelling during solidification shrinkage. On the other hand, the formation of porosity by hydrogen is practically impossible. Theoretically, hydrogen has high solubility in the liquid but it has significantly low solubility in solid aluminum. Thus, it is suspected that hydrogen is rejected from the solidification front to form hydrogen gas and porosity. However, the hydrogen atom has the smallest atomic radii and high diffusibility. Therefore, segregation of hydrogen in front of the growing solid is difficult. In addition, the energy required for hydrogen atoms to segregate and form hydrogen gas molecule is around 30,000 atm. Under these conditions, porosity formation by hydrogen is not likely to be achieved. Hydrogen probably stays in a supersaturated state or diffuses homogeneously through the cast part. The effect of hydrogen can only be seen when it can diffuse into the unbonded gap between the bifilms to open them up to aid the unravelling of bifilms to form porosity. This phenomenon can be easily detected by a very simple test called reduced pressure test. When a sample is solidified under vacuum, the bifilms start to open up. Since all porosity is formed by bifilms, the cross section of the sample solidified under vacuum can be analyzed by means of image analysis software. The sum of maximum length of pores can be measured as an indication of melt quality. Since bifilms are the most detrimental defects, this value is called “bifilm index” given in millimetres, which makes this test the only test that can quantify aluminum melt quality in such detail including both the effects of bifilms and hydrogen together. Several Al-Si alloys were used at var","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"30 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116708553","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Grain Refinement and Strengthening of Aluminum Alloys: Cold Severe Plastic Deformation Model 铝合金的晶粒细化与强化:冷强塑性变形模型
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000387
X. Qiao, N. Gao, M. Starink
This paper presents a model which quantitatively predicts grain refinement and strength/hardness of Al alloys after very high levels of cold deformation through processes including cold rolling, equal channel angular pressing (ECAP), multiple forging (MF), accumulative rolling bonding (ARB) and embossing. The model deals with materials in which plastic deformation is exclusively due to dislocation movement, which is in good approximation the case for aluminium alloys. In the early stages of deformation, the generated dislocations are stored in grains and contribute to overall strength. With increase in strain, excess dislocations form and/or move to new cell walls/grain boundaries and grains are refined. We examine this model using both our own data as well as the data in the literature. It is shown that grain size and strength/hardness are predicted to a good accuracy.
本文提出了一个定量预测铝合金在经过冷轧、等径角压(ECAP)、多次锻造(MF)、累积轧制结合(ARB)和压花等高水平冷变形后晶粒细化和强度/硬度的模型。该模型处理的材料的塑性变形完全是由于位错运动,这是很好的近似铝合金的情况。在变形的早期阶段,产生的位错被储存在晶粒中,并有助于整体强度。随着应变的增加,多余的位错形成和/或移动到新的细胞壁/晶界,晶粒被细化。我们使用我们自己的数据以及文献中的数据来检验这个模型。结果表明,预测的晶粒尺寸和强度/硬度具有较好的精度。
{"title":"Grain Refinement and Strengthening of Aluminum Alloys: Cold Severe Plastic Deformation Model","authors":"X. Qiao, N. Gao, M. Starink","doi":"10.1201/9781351045636-140000387","DOIUrl":"https://doi.org/10.1201/9781351045636-140000387","url":null,"abstract":"This paper presents a model which quantitatively predicts grain refinement and strength/hardness of Al alloys after very high levels of cold deformation through processes including cold rolling, equal channel angular pressing (ECAP), multiple forging (MF), accumulative rolling bonding (ARB) and embossing. The model deals with materials in which plastic deformation is exclusively due to dislocation movement, which is in good approximation the case for aluminium alloys. In the early stages of deformation, the generated dislocations are stored in grains and contribute to overall strength. With increase in strain, excess dislocations form and/or move to new cell walls/grain boundaries and grains are refined. We examine this model using both our own data as well as the data in the literature. It is shown that grain size and strength/hardness are predicted to a good accuracy.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"32 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116977212","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Electrical Resistivity of Al-Cast Alloys in the Range of Solidification 铸铝合金在凝固范围内的电阻率
Pub Date : 2018-11-16 DOI: 10.1201/9781351045636-140000202
Mitja Petri, J. Medved, S. Kastelic, M. Vončina, P. Mrvar
The aim of this paper is to explain the electrical resistivity change during solidification and connect it with the thermal analysis and solidification course. The problem at conducting the “in situ” measurement by four-point technique is the electrode material, which often oxidizes during measurements causing high contact resistance and providing incorrect results. Various materials were tested and aluminum electrodes chosen. The advantage of aluminum electrodes is that they melt within the specimen immediately after being poured and cause no interface resulting with any contact resistance. Pure aluminum, hypoeutectic alloy AlSi7Mg, and eutectic AlSi12 alloys were tested. Resistivity of Al–Si alloys is increasing with Si content. Grain refinement and modification of βSi were employed. Grain refinement has any effect on electrical resistivity. Modification of βSi phase causes decrease of electrical resistivity. The electrical resistivity curves give information similar as cooling curves from thermal analysis measurements.
本文的目的是解释凝固过程中电阻率的变化,并将其与热分析和凝固过程联系起来。通过四点技术进行“原位”测量的问题是电极材料,电极材料在测量过程中经常氧化,导致高接触电阻并提供不正确的结果。测试了各种材料,并选择了铝电极。铝电极的优点是它们在浇注后立即在试样内熔化,并且不会产生任何接触电阻。测试了纯铝、亚共晶AlSi7Mg合金和共晶AlSi12合金。铝硅合金的电阻率随硅含量的增加而增大。对βSi进行了晶粒细化和变质处理。晶粒细化对电阻率没有影响。βSi相改性导致电阻率降低。电阻率曲线所提供的信息与热分析测量所得的冷却曲线相似。
{"title":"Electrical Resistivity of Al-Cast Alloys in the Range of Solidification","authors":"Mitja Petri, J. Medved, S. Kastelic, M. Vončina, P. Mrvar","doi":"10.1201/9781351045636-140000202","DOIUrl":"https://doi.org/10.1201/9781351045636-140000202","url":null,"abstract":"The aim of this paper is to explain the electrical resistivity change during solidification and connect it with the thermal analysis and solidification course. The problem at conducting the “in situ” measurement by four-point technique is the electrode material, which often oxidizes during measurements causing high contact resistance and providing incorrect results. Various materials were tested and aluminum electrodes chosen. The advantage of aluminum electrodes is that they melt within the specimen immediately after being poured and cause no interface resulting with any contact resistance. Pure aluminum, hypoeutectic alloy AlSi7Mg, and eutectic AlSi12 alloys were tested. Resistivity of Al–Si alloys is increasing with Si content. Grain refinement and modification of βSi were employed. Grain refinement has any effect on electrical resistivity. Modification of βSi phase causes decrease of electrical resistivity. The electrical resistivity curves give information similar as cooling curves from thermal analysis measurements.","PeriodicalId":348912,"journal":{"name":"Encyclopedia of Aluminum and Its Alloys","volume":"34 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124384596","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Encyclopedia of Aluminum and Its Alloys
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1