Production of shelf-stable oat drinks typically relies on ultra-high-temperature (UHT) treatment to ensure microbiological safety and shelf stability. This process is often challenged by severe fouling formation, reducing process efficiency and sustainability. While fouling mechanisms in dairy systems are well characterized, investigations into fouling of oat-based beverages are lacking. This study presents a systematic approach to study fouling of oat drinks under conditions representative of the hot surface temperatures encountered in UHT heat exchangers. A self-designed, technical-scale fouling test system was employed and the production of oat-based fouling material was validated for high reproducibility. The impact of key fouling parameters, including mass flow rate (ṁ between 100 and 400 kg h−1), operation time (t between 60 and 120 min) and heating temperatures (ϑFouling between 75 and 150 °C), was systematically assessed. Using the reference oat-based fouling material, fouling was first observed at 120 °C and increased with temperature. Deposit analysis revealed a dry, firm fouling structure with ≥90 % dry matter and <20 % protein in dry matter. Variations in mass flow rate and operation time influenced deposit mass but not structure or composition. For non-enzymatically treated oat supernatant, fouling occurred already at 90 °C and exhibited a wet, spongy structure. Overall, carbohydrates and protein were the dominant components in the fouling layer. Comparison of fouling experiments in batch recirculation and continuous mode showed no significant difference in weight or composition. The results provide the first systematic insights into fouling build-up and composition of oat-based drinks under UHT conditions and establish a basis for developing more efficient and sustainable processing strategies.
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