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Analysis of the impact of the 5S tool and Standardization on the duration of the production process - case study 分析 5S 工具和标准化对生产流程持续时间的影响--案例研究
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-10-27 DOI: 10.30657/pea.2023.29.47
Szymon Pawlak, Krzysztof Nowacki, Harald Kania
Abstract The high level of competition in the manufacturing industry requires the creation of working conditions that allow for the efficient implementation of production processes. One of the solutions enabling the adaptation of production stations to improve the work performed by employees is the implementation of a management system based on the Lean Manufacturing (LM) philosophy. The purpose of this article was to determine the potential impact of the implemented LM tools, in the form of 5S and standardization, on the efficiency of the production process in specific production conditions. The methodology of the conducted research included: obtaining data before and after the implementation of LM tools (in total 12 months). The data was used to determine the effectiveness of individual operations, and then to conduct a comparative analysis using statistical tests. It was found, among others, that the implementation of LM tools resulted in an increase in the efficiency of the manufacturing process by about 11 percentage points. The obtained results confirm the thesis that a manufacturing company, in order to maintain its position on a competitive market, can improve the efficiency of processes by using tools such as LM. The selection of tools must be adequate to the implemented processes, so that they bring measurable increase in efficiency.
摘要 制造业的激烈竞争要求创造工作条件,以便高效实施生产流程。对生产车间进行改造以改善员工工作的解决方案之一是实施基于精益生产(LM)理念的管理系统。本文旨在确定在特定生产条件下,以 5S 和标准化形式实施的精益生产工具对生产流程效率的潜在影响。研究方法包括:获取实施 LM 工具前后(共 12 个月)的数据。这些数据用于确定单项操作的有效性,然后利用统计测试进行比较分析。结果发现,采用 LM 工具后,生产过程的效率提高了约 11 个百分点。所获得的结果证实了以下论点,即制造公司为了在竞争激烈的市场中保持地位,可以通过使用 LM 等工具来提高流程效率。工具的选择必须与实施的流程相匹配,这样才能带来可衡量的效率提升。
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引用次数: 0
Diagnostic methods and ways of testing the workability of coal - a review 煤可工作性的诊断方法和测试方法综述
Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-10-27 DOI: 10.30657/pea.2023.29.45
Witold Biały, Pavol Bozek, Łukasz Bołoz
Abstract The need to classify rocks in terms of workability stems primarily from the need to choose the appropriate, most effective diagnostic method (DM) and way of mining the given rock. Studying and measuring the workability of rocks is extremely difficult due to the fact that workability depends on many various factors. There are many DM for determining the workability of rocks, but none of them take into account the influence of all factors, hence the obtained results are only indicative. In the article, many DM and ways of determining the cutting resistance with the use of various devices are presented and characterized. The principles of their operations are presented, as well as the DM of measuring the cutting resistance and its utilitarian usefulness in forecasting the selection of mining machines on the basis of cutting for specific mining and geological conditions. The core of the problem is confirmed by the number of covered DM and tools in various research centers around the world. In the article, new tools measuring and evaluating the mechanical properties of the coal solid, all created in Poland, are presented. Their structure, principles of their operation, as well as the innovation of these solutions, are all presented. In this article, their ad-vantages and disadvantages are highlighted, as well as showing the DM which best represents the way of work of the winning machine. Therefore, the results achieved through the aforementioned DM can be understood as representative values.
根据可采性对岩石进行分类的需求主要来自于需要选择适当的、最有效的诊断方法(DM)和开采给定岩石的方式。研究和测量岩石的可加工性是非常困难的,因为可加工性取决于许多不同的因素。确定岩石可采性的DM有很多,但没有一个DM考虑到所有因素的影响,所得结果仅具有指示性。本文介绍了许多DM和利用各种装置确定切削阻力的方法,并对其进行了描述。介绍了它们的工作原理,以及测量切削阻力的DM及其在根据具体的采矿和地质条件进行切削预测矿机选型中的实用价值。这个问题的核心是由世界各地各个研究中心所涵盖的DM和工具的数量所证实的。本文介绍了波兰发明的测量和评价固体煤力学性能的新工具。介绍了它们的结构、工作原理以及这些解决方案的创新性。在本文中,突出了它们的优缺点,并展示了最能代表中奖机工作方式的DM。因此,通过上述DM得到的结果可以理解为具有代表性的值。
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引用次数: 0
How to replace the original material for the welded structure manufacturing 焊接结构制造如何更换原材料
Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-10-27 DOI: 10.30657/pea.2023.29.42
Djordje Ivković, Dušan Arsić, Radica Prokić Cvetković, Olivera Popović, Ružica R. Nikolić, Otakar Bokuvka
Abstract Due to difficult pandemic situation with COVID-19 decease, as well as due to current geopolitical circumstances in the world, we are facing the shortage of steel and therefore the impossibility of delivering the contracted products within the agreed deadlines. It is thus necessary to find suitable steel for replacement. The procedure for selecting one such steel for substituting the deficit steel 25CrMo4, for the purposes of producing a responsible welded assembly, is described in this paper. After the careful analysis, the steel 42CrMo4 was taken into consideration as a possible substitute material. Prior to applying the new selected steel, it was necessary to perform the following tests: analyze its chemical composition, determine its most important mechanical properties and evaluate its weldability. Then, the optimal welding and heat treatment technologies were determined, so that the quality of the responsible welded structure would meet all the requirements, as the structure made of originally used steel. For the new steel, all the mentioned and some additional tests were conducted and the appropriate welding technology was prescribed. To verify the selected technology, appropriate tests were conducted on the model welded samples, the results of which are presented in this paper. Based on the analysis of the obtained results, it was concluded that the 25CrMo4 steel can be replaced by the 42CrMo4 steel, however, with the mandatory application of appropriate supplementary measures.
由于2019冠状病毒病(COVID-19)疫情的严峻形势,以及当前世界地缘政治形势,我们面临钢材短缺,因此无法在约定的期限内交付合同产品。因此,有必要寻找合适的钢材来代替。本文介绍了选用这种钢代替缺陷钢25CrMo4,以生产负责任的焊接组件的过程。经过仔细分析,考虑选用42CrMo4钢作为可能的替代材料。在使用新选定的钢材之前,有必要进行以下测试:分析其化学成分,确定其最重要的机械性能并评估其可焊性。然后,确定了最优的焊接和热处理工艺,使所负责的焊接结构的质量满足所有要求,就像用原钢制成的结构一样。对新钢进行了上述试验和一些附加试验,并规定了适当的焊接工艺。为了验证所选择的工艺,对模型焊接试样进行了相应的试验,并给出了试验结果。通过对所得结果的分析,得出25CrMo4钢可以被42CrMo4钢取代的结论,但必须采取适当的强制性补充措施。
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引用次数: 0
Lean Manufacturing Practices Assessment Case Study of Automotive Company 汽车公司精益生产实践评价案例研究
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.36
P. Hąbek, Juan J. Lavios, Adam Grzywa
Abstract Lean Manufacturing (LM) practices have gained popularity as a means to achieve high-quality products while reducing costs and delivery times. However, the implementation of LM can be challenging, with a high failure rate. This paper aims to explore the perspectives of employees and managers on LM practices implemented in an automotive company. The research involved primary and secondary data analysis, combining observation, interviews, and a questionnaire survey. The survey assessed knowledge and skills, impact on quality improvement, motivation, supervisor support, control, and engagement in LM development. The results highlight the importance of management commitment and support in achieving successful LM implementation. Moreover, the study emphasises the positive impact of LM practices on employee motivation and the overall quality of processes and products. The PDCA cycle emerged as the most impactful tool, along with other recognised tools like Poka Yoke, Andon, Kaizen, Visual Management, and the 5S method. The findings contribute to understanding the implementation and effects of LM practices, providing insights for companies seeking improvement through Lean Manufacturing methodologies.
摘要精益生产(LM)实践作为一种实现高质量产品同时降低成本和交货时间的手段已经得到了普及。然而,LM的实现可能具有挑战性,故障率很高。本文旨在探讨员工和管理者对LM实践在一家汽车公司实施的观点。本研究采用一手资料和二手资料分析相结合的方法,采用观察法、访谈法和问卷调查法。该调查评估了知识和技能、对质量改进的影响、动机、主管支持、控制和LM开发的参与。结果强调了管理承诺和支持在实现成功的LM实施中的重要性。此外,研究还强调了LM实践对员工激励以及过程和产品的整体质量的积极影响。与Poka Yoke、Andon、Kaizen、可视化管理和5S方法等其他公认的工具一样,PDCA循环成为最具影响力的工具。研究结果有助于理解LM实践的实施和效果,为通过精益制造方法寻求改进的公司提供见解。
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引用次数: 0
Science Based Targets and the factors contributing to the sustainable development of an organisation from a Literature review to a conceptual model 基于科学的目标和促进组织可持续发展的因素——从文献综述到概念模型
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.28
J. C. Sá, A. Carvalho, Luís Fonseca, G. Santos, J. Dinis-Carvalho
Abstract Sustainable development is a subject of intense discussion, mainly due to climate change, pollution, and increased waste, among other factors. The governments of various countries worldwide have been setting environmental targets for emissions and consumption to combat climate change and improve the state of our planet. Therefore, it is necessary to have an environmental policy with stakeholder engagement. The literature review method, bibliometric analysis, and visual mappings were applied to understand how these sustainable targets are formulated and used by companies to comply with the limits proposed by governments. The Web of Science platform allowed data collection about Lean and Green, Key Performance Indicators (KPI), and Science-Based Targets (SBT). The carried analyses identified the most relevant papers using the PRISMA method, including their authors, their temporal distribution, and a correlation map using the VOSviewer tool. Hence, mapping the current state of the art concerning the SBT topic. Furthermore, a novel conceptual model is proposed to integrate lean and green and create new KPI applied to the definition of SBT to give companies a path and tools to achieve the climate targets efficiently. Future research should focus on the implementation of the conceptual model in several companies to understand its impact to correct and improve the conceptual model proposed.
摘要可持续发展是一个激烈讨论的主题,主要是由于气候变化、污染和废物增加等因素。世界各国政府一直在制定排放和消费的环境目标,以应对气候变化,改善地球状况。因此,有必要制定一项利益相关者参与的环境政策。采用文献综述法、文献计量分析法和视觉映射法来了解公司如何制定和使用这些可持续目标,以遵守政府提出的限制。Web of Science平台允许收集有关精益和绿色、关键绩效指标(KPI)和基于科学的目标(SBT)的数据。所进行的分析使用PRISMA方法确定了最相关的论文,包括它们的作者、时间分布和使用VOSviewer工具的相关性图。因此,映射SBT主题的当前技术状态。此外,提出了一个新的概念模型,将精益和绿色相结合,并创建了新的KPI,应用于SBT的定义,为企业提供了有效实现气候目标的途径和工具。未来的研究应侧重于概念模型在几家公司的实施,以了解其对纠正和改进所提出的概念模型的影响。
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引用次数: 1
Correlation Between Printing Parameters and Residual Stress in Additive Manufacturing: A Numerical Simulation Approach 增材制造中打印参数与残余应力的相关性:数值模拟方法
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.32
Hussein Alzyod, P. Ficzere
Abstract Fused Deposition Modeling (FDM) is a widely used 3D printing technology that can create a diverse range of objects. However, achieving the desired mechanical properties of printed parts can be challenging due to various printing parameters. Residual stress is a critical issue in FDM, which can significantly impact the performance of printed parts. In this study, we used Digimat-AM software to conduct numerical simulations and predict residual stress in Acrylonitrile Butadiene Styrene (ABS) material printed using FDM. We varied six printing parameters, including printing temperature, printing speed, and infill percentage, with four values for each parameter. Our results showed that residual stress was positively correlated with printing temperature, printing speed, and infill percentage, and negatively correlated with layer thickness. Bed temperature did not have a significant effect on residual stress. Finally, using a concentric infill pattern produced the lowest residual stress. The methodology used in this study involved conducting numerical simulations with Digimat-AM software, which allowed us to accurately predict residual stress in FDM-printed ABS parts. The simulations were conducted by systematically varying six printing parameters, with four values for each parameter. The resulting data allowed us to identify correlations between residual stress and printing parameters, and to determine the optimal printing conditions for minimizing residual stress. Our findings contribute to the existing literature by providing insight into the relationship between residual stress and printing parameters in FDM. This information is important for designers and manufacturers who wish to optimize their FDM printing processes for improved part performance. Overall, our study highlights the importance of considering residual stress in FDM printing, and provides valuable information for optimizing the printing process to reduce residual stress in ABS parts.
摘要熔融沉积建模(FDM)是一种广泛使用的3D打印技术,可以创建各种各样的对象。然而,由于各种印刷参数,实现印刷零件的所需机械性能可能具有挑战性。残余应力是FDM中的一个关键问题,它会显著影响印刷零件的性能。在本研究中,我们使用Digimat AM软件进行了数值模拟,并预测了使用FDM印刷的丙烯腈-丁二烯-苯乙烯(ABS)材料的残余应力。我们改变了六个打印参数,包括打印温度、打印速度和填充百分比,每个参数有四个值。结果表明,残余应力与印刷温度、印刷速度和填充率呈正相关,与层厚呈负相关。床层温度对残余应力没有显著影响。最后,使用同心填充图案产生最低的残余应力。本研究中使用的方法包括使用Digimat AM软件进行数值模拟,这使我们能够准确预测FDM印刷ABS零件中的残余应力。模拟是通过系统地改变六个打印参数来进行的,每个参数有四个值。所得数据使我们能够识别残余应力和印刷参数之间的相关性,并确定将残余应力降至最低的最佳印刷条件。我们的发现通过深入了解FDM中残余应力和印刷参数之间的关系,为现有文献做出了贡献。这些信息对于希望优化FDM打印工艺以提高零件性能的设计师和制造商来说非常重要。总之,我们的研究强调了在FDM印刷中考虑残余应力的重要性,并为优化印刷工艺以降低ABS零件的残余应力提供了有价值的信息。
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引用次数: 1
Optimization of assembly devices of automated workplaces using the TRIZ methodology 使用TRIZ方法优化自动化工作场所的装配设备
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.27
Karol Vanko, Lukáš Pompáš, R. Madaj, M. Vicen, Jozef Šutka
Abstract The presented article familiarizes the reader with optimizing the workplaces of ultrasonic welding machines. The essential part of the article deals with prototypes, the construction of which does not meet the requirements for production, economy, and functionality. The experimental analysis runs pointed out shortcomings and inaccuracies. The developer’s team used one of the well-known optimization and design methods to solve this issue. It is the TRIZ method (Creating and solving creative assignments). The mentioned method combines two powerful tools into one whole. Specifically, it is the Function and Cost Analysis (FNA) and the algorithm for solving creative assignments (ARIZ). The manuscript describes the use of the method for a more straightforward solution to problematic parts of the structure. The result of the optimization process is a new, improved structure whose properties were confirmed in terms of stiffness by simulation in the ANSYS Workbench program. The applications of optimized parts will also be used in other similar devices. The research will follow up with the design of a new series of ultrasonic welding machines in the future.
摘要本文介绍了超声波焊机工作场所的优化设计。本文的主要部分是处理原型,其构造不满足生产,经济和功能的要求。实验分析指出了不足和不准确之处。开发团队使用了一种众所周知的优化和设计方法来解决这个问题。这就是TRIZ方法(创造和解决创造性作业)。上述方法将两个强大的工具结合为一个整体。具体来说,它是功能和成本分析(FNA)和解决创造性任务(ARIZ)的算法。手稿描述了使用该方法更直接地解决结构中有问题的部分。优化过程的结果是一个新的改进结构,并通过ANSYS Workbench程序在刚度方面进行了仿真验证。优化零件的应用也将用于其他类似设备。该研究将在未来设计一系列新的超声波焊接机。
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引用次数: 0
Labor potential as a factor of ensuring competitive advantages of business entities in Ukraine 劳动力潜力是确保乌克兰商业实体竞争优势的一个因素
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.30
U. Andrusiv, I. Popadynets, H. Zelinska, V. Lagodiienko, Halyna Kupalova, N. Goncharenko
Abstract The purpose of the article is to justify the use of a matrix approach to the interpretation of the results of evaluating the effectiveness of the development of labor potential. As evaluation indicators, we propose the level of management of labor potential, which is determined using the grapho-analytical method “potential square” and the level of management of the competitiveness of the business entity, which is determined using the graphic method “polygon of competitiveness”. To identify these indicators, we used a developed three-point aggregated scale, which made it possible to quantitatively divide the formed quadrants according to threshold values: the zone of high efficiency in the use of labor potential (quadrant 9(MLLPQPHigh; MLCBECBHigh)), average (quadrants 3 (MLLPQPHigh; MLCBEC-BLow), 5 (MLLPQPAverage; MLCBECBAverage), 6 (MLLPQPHigh; MLCBECBAverage), 7 (MLLPQPLow; MLCBECBHigh), 8 (MLLPQPAverage; MLCBECBHigh)), and low (quadrants 1 (MLLPQPLow; MLCBECBLow), 2 (MLLPQPAverage; MLCBECBLow), 4 (MLLPQPLow; MLCBECBAverage)). The value of the research lies in the fact that the proposed matrix approach to the results of evaluating the effectiveness of the development of labor potential makes it possible to take measures to improve its management. It is emphasized that in today’s conditions and the limitation of financial resources, the vector of management should be aimed at preserving the labor potential, using its opportunities and experience.
摘要本文的目的是证明使用矩阵方法来解释评估劳动潜力开发有效性的结果是合理的。作为评价指标,我们提出了用图形分析法“潜力方阵”确定的劳动力潜力管理水平和用图形法“竞争力多边形”确定的企业实体竞争力管理水平。为了识别这些指标,我们使用了开发的三点汇总量表,这使得可以根据阈值定量划分形成的象限:劳动潜力利用效率高的区域(象限9(MLLPQPHigh;MLCBECBHigh)),平均(象限3 (MLCBECBHigh;mlcbc - blow), 5 (mlpqpage;mlcbecaverage), 6 (mlpqphigh;mlcbecaverage), 7 (mlllpqplow;MLCBECBHigh), 8 (mlpqpage;mlcbecb高))和低(象限1 (MLLPQPLow;MLCBECBLow), 2 (mlpqpage;MLCBECBLow), 4 (MLLPQPLow;MLCBECBAverage))。本研究的价值在于,提出的矩阵法对劳动潜力开发效果的评价结果,为采取措施改进其管理提供了可能。强调在今天的条件和财政资源的限制下,管理的载体应以保留劳动力潜力为目标,利用其机会和经验。
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引用次数: 0
The simple network-based measuring system for improving the evaporation estimation 简单的基于网络的测量系统,以提高蒸发估计
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.38
D. Dlouhá, L. Pospíšil, V. Dubovský
Abstract This paper presents a novel method for measuring the data for evaporation estimation as the key ingredient for the final decision of the reclamation form in the area of the Most Basin. The area has been intensively mined for many decades, resulting in significant landscape devastation, loss of natural habitats, and negative environmental impact. Currently, it is assumed that by 2050, three large-scale reclamation projects will be implemented in the area and it is necessary to decide which form of reclamation to choose. Whether to build lakes according to the currently valid rehabilitation and reclamation plan or to leave the area of the quarries in succession with the support of spontaneous inflow of water up to a naturally sustainable water level. Whether the first or second option is approved, or a combination of both, the prediction of evaporation from the free water surface will always be of great importance. To deal with this goal, the available meteorological data must be combined with a suitable calculation method. In our work, we suggest utilizing a measuring network of meteorological devices that describe the character of the weather in a given area of interest in a long-term time series. Together with the state-of-the-art calibration of models for calculating evaporation, the measurement network helps to provide more accurate evaporation data for a given area. Based on the analysis of research results, it will be possible to choose a specific right decision and thus contribute to the long-term sustainability of these reclamations.
摘要本文提出了一种测量蒸发估算数据的新方法,蒸发估算数据是Most Basin地区最终决定填海形式的关键因素。几十年来,该地区一直被密集开采,造成了严重的景观破坏,自然栖息地的丧失和负面的环境影响。目前,假设到2050年,该地区将实施三个大规模的填海工程,有必要决定选择哪种填海形式。是否根据目前有效的复垦和填海计划建造湖泊,或在自然流入的水的支持下陆续离开采石场区域,直至自然可持续的水位。无论第一种选择还是第二种选择获得批准,或者两者兼而有之,自由水面蒸发的预测总是非常重要的。为了实现这一目标,必须将现有的气象资料与合适的计算方法相结合。在我们的工作中,我们建议利用一个气象设备的测量网络来描述一个长期时间序列中某一特定地区的天气特征。与计算蒸发的最先进的模型校准一起,测量网络有助于为给定区域提供更准确的蒸发数据。根据对研究结果的分析,可以选择一个具体的正确决策,从而有助于这些围垦的长期可持续性。
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引用次数: 0
Determination of the linear correlation coefficient between Young’s modulus and the compressive strength in fibre-reinforced concrete based on experimental studies 基于试验研究的纤维混凝土杨氏模量与抗压强度线性相关系数的确定
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.33
A. Czajkowska, W. Raczkiewicz, M. Ingaldi
Abstract The test procedures for determining Young’s modulus in concrete are complicated and time-consuming. Therefore, attempts to search for alternative methods of its determination are not surprising. The relationship between the value of compressive strength and Young’s modulus in concrete is known. However, the strength of this relationship in fibre-reinforced concrete has not been exactly described. The article attempts to investigate the strength of the correlation between Young’s modulus and the compressive strength of fibre-reinforced concrete. The influence of the amount of fibres on this relationship was also checked. Two types of specimen were used for the tests. The specimens differed in the content of steel fibres, 0.25% and 0.50%, respectively. In order to determine the correlation relationship, the method of linear regression and the coefficient of linear correlation were used. The use of the determination coefficient allowed us to examine the degree of explanation of one variable by another.
摘要测定混凝土杨氏模量的试验程序既复杂又耗时。因此,试图寻找替代方法来确定其并不奇怪。混凝土抗压强度值和杨氏模量之间的关系是已知的。然而,纤维混凝土中这种关系的强度尚未得到准确描述。本文试图研究纤维混凝土强度与杨氏模量的相关性。还检查了纤维数量对这种关系的影响。试验使用了两种样品。试样的钢纤维含量不同,分别为0.25%和0.50%。为了确定相关关系,使用了线性回归方法和线性相关系数。决定系数的使用使我们能够检验一个变量对另一个变量的解释程度。
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引用次数: 0
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Production Engineering Archives
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