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Analysis of the Possibility of Introducing the Reduction of Changeover Time of Selected CNC Machines Using the SMED Method 采用SMED方法减少选定数控机床切换时间的可能性分析
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.10
B. Oleksiak, B. Ciecińska, Piotr Ołów, Małgorzata Hordyńska
Abstract The paper presents the results of improving the production process using the SMED method. The process improvement was carried out in a company in the construction industry, using a machine park consisting of CNC machines. The study evaluated the current state of changeover times for selected CNC machines and proposed a reduction in changeover times for the machine park analysed. By introducing changes to the changeover process on selected CNC machines, it was possible to minimise the changeover time by more than 20% on all the machines analysed. The proposed reorganisation of the CNC operators’ workstations resulted in a time reduction of approximately 61% for machine 1, 52% for machine 2 and 12% for machine 3. The installation of barcode readers on the profiles, on the other hand, made it possible to load the machining programmes into the CNC machines more quickly and resulted in a reduction in loading time of approximately 88% on average for each of the machines analysed.
摘要本文介绍了采用SMED方法改进生产工艺的结果。工艺改进是在一家建筑行业的公司进行的,使用由数控机床组成的机器园区。该研究评估了所选数控机床切换时间的现状,并提出了减少所分析机床园区切换时间的建议。通过对所选数控机床的转换过程进行更改,可以将所有分析机床的转换时间缩短20%以上。提议的CNC操作员工作站重组导致机器1的时间减少了约61%,机器2的时间减少了52%,机器3的时间减少了12%。另一方面,在配置文件上安装条码读取器,可以更快地将加工程序加载到CNC机器中,并使所分析的每台机器的加载时间平均减少约88%。
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引用次数: 1
Evaluation of selected properties and surface quality of cured pre-impregnated carbon-fiber fabrics after exposure to sulphuric acid 硫化预浸碳纤维织物暴露于硫酸后的选定性能和表面质量评估
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.1
T. Kojnoková, F. Nový, L. Markovičová, E. Harea
Abstract This paper deals with changes in selected properties of composite material and surface degradation after exposure to an acidic environment. A carbon fiber-reinforced composite (CFRP) produced from prepregs was tested. The weight change, micro-hardness, and surface degradation of the CFRP composite made of cured pre-impregnated laminates were evaluated in this study. Material consisting of a DT121R epoxy resin matrix with high reactivity and high viscosity, with two reinforcing carbon fabrics layers, is characterized by a low value of tensile strength. Evaluation of changes in the material properties was performed before and after exposure to specific environmental conditions, which are achieved by using a chemical solution of 15% H2SO4 at various temperatures. Subsequently, the effect of 15% H2SO4 at various temperatures on the material properties was monitored. The specimens were immersed in the solution for up to 3 and 6 weeks at the temperatures of 23°C, 40°C, and 60°C. It was found out, that the degradation of the composite material is conditioned by the aging of the epoxy resin (matrix). Carbon fibers (reinforcement) are relatively stable. The weight change, micro-hardness, and surface quality depend on the time of exposure to acidic solution and temperature. The micro-hardness tests show a significant influence on exposure time. The biggest changes in weight change and surface quality of the CFRP composite were observed after exposure at the temperature of 60°C.
摘要本文研究了复合材料在酸性环境下的选择性能变化和表面降解。测试了由预浸料生产的碳纤维增强复合材料(CFRP)。本研究评估了固化预浸渍层压板制成的CFRP复合材料的重量变化、显微硬度和表面退化。由具有高反应性和高粘度的DT121R环氧树脂基体组成的材料,具有两层增强碳织物层,其特征在于拉伸强度值低。在暴露于特定环境条件之前和之后,通过在不同温度下使用15%H2SO4的化学溶液来实现对材料性能变化的评估。随后,监测15%H2SO4在不同温度下对材料性能的影响。将试样在23°C、40°C和60°C的温度下浸入溶液中长达3周和6周。研究发现,复合材料的降解是由环氧树脂(基体)的老化所决定的。碳纤维(增强材料)相对稳定。重量变化、显微硬度和表面质量取决于暴露于酸性溶液的时间和温度。显微硬度测试显示出对暴露时间的显著影响。在60°C的温度下暴露后,观察到CFRP复合材料的重量变化和表面质量的最大变化。
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引用次数: 0
Influence of Structural Parameters - the Shape of Graphite and Matrix on Change of Ultrasonic Wave Propagation Rate and Value of Attenuation in Graphitic Cast Irons 石墨和基体形状对石墨铸铁中超声波传播速率和衰减值变化的影响
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.4
J. Belan, E. Tillová, M. Uhríčik, L. Pastierovičová
Abstract Despite the tendency of the current industry, especially the automotive industry, it is to use modern, light and super-strong materials based on Al or HSLA steels, the application of classic materials such as cast iron still makes sense, especially concerning price and excellent castability. The article presents one of the possible ways of using the ultrasonic non-destructive method in quality control and simplification of the identification of the type of cast iron concerning the change of parameters of ultrasound propagation in materials. The main criteria for assessing the quality and determining the type of graphite cast iron were considered to be the rate of propagation of ultrasound - cL and the value of attenuation - α, which vary depending on the shape of the graphite and matrix. Graphitic cast irons with different graphite shapes (lamellar, vermicular, and globular shapes) and a matrix with different ferrite/perlite ratios were used as experimental material. Along with the ultrasonic tests, a metallographic analysis was also performed to quantify the microstructure of cast irons.
摘要尽管当前工业,特别是汽车工业的趋势是使用基于Al或HSLA钢的现代、轻质和超强材料,但铸铁等经典材料的应用仍然是有意义的,尤其是在价格和优异的可铸性方面。本文介绍了在质量控制中使用超声波无损检测方法的一种可能方法,并简化了与材料中超声波传播参数的变化有关的铸铁类型的识别。评估质量和确定石墨铸铁类型的主要标准被认为是超声波传播速率-cL和衰减值-α,它们根据石墨和基体的形状而变化。使用具有不同石墨形状(片状、蛭石和球状)的石墨铸铁和具有不同铁素体/珍珠岩比例的基体作为实验材料。除了超声波测试外,还进行了金相分析,以量化铸铁的微观结构。
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引用次数: 0
Agile management in Polish organic food processing enterprises 波兰有机食品加工企业的敏捷管理
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.12
Szymon T. Dziuba, A. Szczyrba
Abstract With expanding local, national, and international markets and changing customer expectations, enterprises are faced with the need to implement solutions to compete effectively. It is expected that agile management allows enterprises to achieve this objective. Therefore, many organizations, including those in the food sector, are taking advantage of agile management solutions and see changes in consumer behavior as an opportunity for growth. The present study has a theoretical and empirical character. The basis of the theoretical considerations is a critical analysis of the scientific literature on the concept of agility and its relevance to organizations. The diversity of perspectives on the problems of agility, highlighted in many publications, provided the basis for identifying a research gap and formulating a research objective and conducting an empirical study. The study describes the agile management of enterprises, indicates the characteristics and mechanisms applicable to organic food production, and characterizes organic food processing enterprises in Poland. The survey was conducted in 2021-2022 and allowed the authors to analyze the location, size, type of production, or capital in the enterprises. This was possible with a properly designed questionnaire and statistical analysis.
随着本地、国内和国际市场的不断扩大以及客户期望的不断变化,企业面临着实施解决方案以有效竞争的需求。期望敏捷管理使企业能够实现这一目标。因此,许多组织,包括食品行业的组织,正在利用敏捷管理解决方案,并将消费者行为的变化视为增长的机会。本研究具有理论和实证的双重特点。理论考虑的基础是对敏捷性概念及其与组织的相关性的科学文献的批判性分析。许多出版物都强调了对敏捷性问题的不同观点,这为确定研究差距、制定研究目标和进行实证研究提供了基础。本研究描述了企业的敏捷管理,指出了适用于有机食品生产的特点和机制,以及波兰有机食品加工企业的特征。该调查是在2021-2022年进行的,允许作者分析企业的位置、规模、生产类型或资本。这可以通过适当设计的问卷和统计分析来实现。
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引用次数: 1
Engineering and technical structures of the Zhinvali hydroengineering complex and assessment of the state of their management Zhinvali水利枢纽的工程和技术结构及其管理状态评估
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.6
G. Gavardashvili, M. Vartanov
Abstract Based on theoretical and long-term field researche, the article provides assessment of the management of engineering and technical structures of the Zhinvali hydroengeneering complex. The methodology and quantitative assessment of the risk of loss resulting from accidents at hydraulic structures are described. The implementation of the recommendations of scientific researche related to the protection of the waters of the Zhinvali reservoir will allow to extend its service life for at least another twenty years, which, subject to one-time-only investments in protection measures in the amount of 35 million GEL (1 USA Dollar - 2,90 GEL), will provide an opportunity to bring the amount of direct and indirect loss prevented to 25 million GEL per year. The calculation showed that rational management of the reservoir will allow, with an internal rate of return (IRR) of 42%, to accumulate net present value (NPV) in the amount of 87.6 million GEL over twenty additional years of operation, which in turn indicates a high efficiency of investments in the protection of reservoir waters.
摘要在理论和长期实地研究的基础上,对志瓦利水利枢纽工程技术结构管理进行了评价。介绍了水工建筑物事故损失风险的方法和定量评估。实施与Zhinvali水库水域保护相关的科学研究建议,将使其使用寿命至少再延长20年,仅需一次性投资3500万GEL(1美元-2,90 GEL)的保护措施,将提供一个机会,使防止的直接和间接损失达到每年2500万GEL。计算表明,水库的合理管理将允许在20年的额外运营中,以42%的内部收益率(IRR)积累8760万GEL的净现值(NPV),这反过来表明在保护水库水域方面的投资效率很高。
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引用次数: 0
Preparation and Characterization of a Novel Hyperbranched Polyester Polymers Using A2+B3 Monomers 新型A2+B3超支化聚酯聚合物的制备与表征
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.5
N. Al-Mutairi, A. Al-Zubiedy, A. Al-Zuhairi
Abstract Compared to linear analogs, hyperbranched polymers (HBPs) have gotten much attention in the last decade because of their intrinsic globular topologies and distinctive features like low viscosity, high solubility, and a high degree of functionality. In this work, four types of hyperbranched polyester polymer HBPs have been synthesized using the A2+B3 polycondensation methodology. Firstly, the starting material B3 monomer (Pyrimidine-2,4,6-triol) has been synthesized using urea and malonic acid with the presence of sodium Na as the catalyst for the reaction. Secondly, four types of materials (tartaric acid TA, adipic acid AD, maleic acid MA, and phthalic anhydride PA) as A2 monomers were added to the starting material B3 monomer in an oil bath to prepare the four types of HBP. The chemical structure of HBPs was characterized by FTIR, and 1H-NMR. The molecular weight of the prepared HBPs was characterized by gel permeation chromatography GPC, and thermal properties were characterized by differential scanning calorimetry DSC and thermal gravimetric analysis TGA. FTIR results showed that there are new bands, such as C-O-C between A2 and B3 monomers, as indicated by 1H-NMR. In addition, GPC shows that the prepared polymers have a narrow molecular weight distribution with good thermal stability, as indicated by DSC and TGA.
摘要与线性类似物相比,超支化聚合物(HBPs)在过去十年中因其固有的球形拓扑结构和低粘度、高溶解度和高度官能度等独特特征而备受关注。本工作采用A2+B3缩聚法合成了四种超支化聚酯聚合物HBPs。首先,以尿素和丙二酸为原料,以钠为催化剂,合成了原料B3单体(嘧啶-2,4,6-三醇)。其次,在油浴中将四种类型的材料(酒石酸TA、己二酸AD、马来酸MA和邻苯二甲酸酐PA)作为A2单体加入到起始材料B3单体中以制备四种类型HBP。用红外光谱和核磁共振氢谱对HBPs的化学结构进行了表征。用凝胶渗透色谱-凝胶渗透色谱法对所制备的HBPs的分子量进行了表征,并用差示扫描量热法DSC和热重分析TGA对其热性能进行了表征。FTIR结果表明,在A2和B3单体之间存在新的谱带,如C-O-C,如1H-NMR所示。此外,通过DSC和TGA,GPC表明所制备的聚合物具有窄的分子量分布和良好的热稳定性。
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引用次数: 1
Mathematical modelling of stress-strain state of steel-concrete beams with combined reinforcement 组合配筋钢-混凝土梁应力-应变状态的数学建模
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.13
J. Selejdak, T. Bobalo, Y. Blikharskyy, I. Dankevych
Abstract Most of the modern computer software for the building structures‘ calculation is based on mathematical dependencies which make it possible to analyse rather complex stress-strain state of structures subjected to loading. As a rule, the calculation is based on the finite element method and is reduced to the calculation of deformations arising in structures due to the action of external forces with the use of real strain diagrams of materials, σ-ε diagrams for concrete and reinforcement. Modern normative regulations for reinforced concrete structures‘ calculation are also based on the deformation model using material deformation diagrams, which are as close to the real ones, as possible. Therefore, this study was aimed to investigate in more detail the stress-strain state and the physical essence of the processes occurring in reinforced concrete structures with combined reinforcement according to mathematical approaches and regulations of DBN B.2.6-98:2009 and DSTU B. In 2.6-156:2010. Namely, in the research is analysed the combined reinforcement of S245 steel tapes and A1000 rebar, which is used in the production of reinforced concrete elements. The results of mathematical modelling were compared with the calculation results, according to DBN B.2.6-98: 2009 and DSTU B. B 2.6-156:2010, as well as with field experimental data. Therefore, the conclusion could be made, whether it is possible to use this technique with sufficient accuracy to calculate reinforced concrete structures with combined reinforcement.
摘要用于建筑结构计算的现代计算机软件大多基于数学相关性,这使得分析结构在荷载作用下相当复杂的应力-应变状态成为可能。通常,计算基于有限元法,并简化为使用材料的真实应变图、混凝土和钢筋的σ-ε图来计算由于外力作用而在结构中产生的变形。钢筋混凝土结构计算的现代规范性规定也是基于使用材料变形图的变形模型,这些变形图尽可能接近实际。因此,本研究旨在根据DBN B.2.6-98:2009和DSTU B.在2.6-156:2010中的数学方法和规定,更详细地研究具有组合钢筋的钢筋混凝土结构中发生的应力-应变状态和过程的物理本质。即对钢筋混凝土构件生产中使用的S245钢带与A1000钢筋的组合配筋进行了分析。根据DBN B.2.6-98:2009和DSTU B.B.2.6-156:2010,将数学建模结果与计算结果以及现场实验数据进行了比较。因此,可以得出这样的结论,即是否可以使用该技术来计算具有组合钢筋的钢筋混凝土结构。
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引用次数: 0
Automated Design of Honeycomb Conformal Cooling Channels for Improving Injection Molding Quality 提高注塑质量的蜂窝状共形冷却通道的自动化设计
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.7
Yuan-Ping Luh, Chien-Chuan Chin, H. Iao
Abstract The study of conformal cooling channel usually has adopted two assumptions in model design: the use of (1) a hot runner system and (2) a one-mold-one-cavity design. These assumptions substantially simplify the research. However, most molds are designed using a cold runner system and multiple cavities. These two assumptions may not apply to all commercial systems; hence, a design method for honeycomb CCCs for cold runner systems and multiple cavities is proposed in this study. Specifically, an algorithm was developed to automatically design CCCs for such systems. This algorithm can be used to reduce the cooling time, improve product quality, and ensure that the system temperature is relatively homogenous in practical situations. According to the result of this study, the honeycomb CCC models were more effective at maintaining a homogeneous temperature distribution, reducing shrinkage, and reducing warpage for both parts produced from the same two-cavity mold, thus ensuring consistent part quality.
摘要保形冷却通道的研究在模型设计中通常采用两个假设:(1)热流道系统和(2)一模一腔设计。这些假设大大简化了研究。然而,大多数模具都是使用冷流道系统和多个型腔设计的。这两个假设可能不适用于所有商业系统;因此,本研究提出了一种用于冷流道系统和多腔蜂窝式CCCs的设计方法。具体而言,开发了一种算法来自动设计此类系统的CC。该算法可用于减少冷却时间,提高产品质量,并在实际情况下确保系统温度相对均匀。根据这项研究的结果,蜂窝CCC模型在保持均匀的温度分布、减少收缩和减少由同一双腔模具生产的两个零件的翘曲方面更有效,从而确保了一致的零件质量。
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引用次数: 2
Supporting of manufacturer’s demand plans as an element of logistics coordination in the distribution network 支持制造商的需求计划,作为分销网络中物流协调的一个要素
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.9
Mariusz Kmiecik
Abstract The paper deals with the concept of centralized demand forecasting and logistical coordination in distribution networks. The aim of the paper is to relate the results provided by the forecasting tools to the basic aspects of logistical coordination. The case of 29 distribution networks in which a logistics operator (3PL) operates and provides contract logistics services to a manufacturing company is analysed. The paper partially confirms the hypothesis of better testability of forecasts based on machine learning algorithms and artificial neural networks for demand planning by the logistics operator to the manufacturer in the framework of logistics coordination in the distribution network. These algorithms perform better for networks with high specificity of flows and food networks. Traditional algorithms, on the other hand, have their better share in creating forecasts for more standard distribution networks. Additionally, the second hypothesis regarding the positive influence of modern technological solutions (such as the use of cloud technologies, EDI and flow tracking standards) was confirmed. Additionally, a number of factors that did not have a direct impact on forecasting errors were detailed.
摘要本文讨论了配电网集中需求预测和物流协调的概念。本文的目的是将预测工具提供的结果与后勤协调的基本方面联系起来。29个分销网络的情况下,物流运营商(3PL)经营和提供合同物流服务的制造公司进行了分析。本文部分证实了基于机器学习算法和人工神经网络的预测在配送网络物流协调框架下对物流运营商对制造商的需求规划具有更好的可测试性的假设。这些算法在流量和食物网络具有高特异性的网络中表现更好。另一方面,传统算法在为更标准的配电网络创建预测方面占有更大的份额。此外,关于现代技术解决方案(如使用云技术、EDI和流量跟踪标准)的积极影响的第二个假设得到了证实。此外,还详细介绍了一些对预测误差没有直接影响的因素。
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引用次数: 1
Concept of an innovative technological line for the processing of linear profiles 线性型材加工创新技术线的概念
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.2
Tomasz Gustowski, Waldemar Kurek, R. Grzejda
Abstract The paper presents the concept of an innovative technological line intended for the processing of long linear profiles used in engineering steel and aluminium structures, which can be both hollow and open section profiles. The line is set up with seven main sections: profile loading system, input roller conveyor, plasma arc cutting section, circular saw cutting section, robot welding section, output roller conveyor and profile packaging system. The assumptions adopted to create the concept of the technological line were specified. A block diagram of the line and drawings showing the structure of its selected elements were depicted. The features of the technological line documenting its product and process innovativeness were indicated. The proposed technological line is built in the AGICO Group company, but it can also be successfully implemented in other companies dealing with the processing of long linear profiles.
摘要本文提出了一条创新技术线的概念,该技术线旨在加工工程钢和铝结构中使用的长线性型材,既可以是空心型材,也可以是开口型材。该生产线由七个主要部分组成:型材装载系统、输入辊道输送机、等离子弧切割部分、圆锯切割部分、机器人焊接部分、输出辊道输送机和型材包装系统。具体说明了创建技术路线概念所采用的假设。描绘了该线路的框图和显示其所选元件结构的图纸。指出了记录其产品和工艺创新性的技术路线的特点。拟议的技术路线是在AGICO集团公司建立的,但也可以在其他处理长线性型材的公司成功实施。
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引用次数: 2
期刊
Production Engineering Archives
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