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Indicator analysis of the technological position of a manufacturing company 制造企业技术地位的指标分析
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.19
A. Pacana, K. Czerwińska
Abstract A turbulent manufacturing market, especially in the metal industry, determines the quality of products and the level of production efficiency, which contributes to a company's market position and competitiveness. The aim of the study was to develop a model to define a manufacturing company's current market position using KPIs in relation to a key product - gearbox casting. The company's position was defined in terms of the relationship occurring between technological capabilities and market position. An additional aim of the study was to identify critical determinants and, ultimately, to identify conditions for strengthening market position. As a test of the proposed model, the position of the analysed company (in terms of technological capabilities and market position) was defined as "Search for occasions" - box 9 within the 3×3 matrix. Technological determinants that weaken the company's position (low level of maintenance capacity and long production cycle time) and determinants with a strong negative impact on market position (low level of human resource development) were identified. An element of novelty is the use of KPIs as variables determining the position of the company within the 3×3 matrix, which is indicative of a specific technological position in the market. Further lines of research will concern the determination of appropriate KPIs in relation to the identified critical areas of the company. Subsequent steps will concern the implications of the model in relation to the company's other key aluminium alloy castings.
摘要动荡的制造业市场,尤其是金属行业,决定了产品的质量和生产效率水平,这有助于公司的市场地位和竞争力。该研究的目的是开发一个模型,使用与关键产品齿轮箱铸件相关的KPI来定义制造公司的当前市场地位。该公司的地位是根据技术能力和市场地位之间的关系来确定的。该研究的另一个目的是确定关键的决定因素,并最终确定加强市场地位的条件。作为对所提出模型的测试,被分析公司的地位(就技术能力和市场地位而言)被定义为“寻找机会”——3×3矩阵中的框9。确定了削弱公司地位的技术决定因素(维护能力水平低、生产周期长)和对市场地位产生强烈负面影响的决定因素(人力资源开发水平低)。一个新颖的元素是使用KPI作为变量,确定公司在3×3矩阵中的地位,这表明了市场中的特定技术地位。进一步的研究将涉及确定与公司确定的关键领域相关的适当KPI。后续步骤将涉及该模型对该公司其他关键铝合金铸件的影响。
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引用次数: 0
Environmental solutions for maritime ships: challenges and needs 海事船舶的环境解决方案:挑战和需求
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.25
Michalina Gucma, A. Deja, Jakub Szymonowicz
Abstract The manuscript focuses on the subject of environmental solutions for maritime ships. With the increasing volume of cargo transported by sea, it is crucial to minimise its environmental impact. The International Maritime Organization (IMO) has introduced new regulations in recent years to limit environmental damage. IMO’s initial strategy for reducing GHG emissions from ships aims to reduce GHG emissions from vessels by 50% by 2050 and CO2 emissions by 70% compared to 2008 (Resolution MEPC.304 (72), 2018). This has prompted ship owners to seek solutions to reduce fossil fuel consumption. The study aims to determine the feasibility of using eco-friendly solutions in maritime shipping to meet the challenges and needs of sustainable maritime fleet. Own contribution includes expert findings, which evaluate individual solutions and their potential uses in global maritime fleet. The publication also highlights the current usage of eco-friendly solutions on ships as well as crew and ship owner attitudes towards their future use and presents conceptual solutions. It should be noted that the subject-matter addressed in this paper is topical and very important in view of the limitations being introduced in respect of environmental standards.
摘要:该手稿的重点是海洋船舶的环境解决方案的主题。随着海上货物运输量的增加,将其对环境的影响降到最低是至关重要的。近年来,国际海事组织(IMO)出台了限制环境破坏的新规定。国际海事组织减少船舶温室气体排放的初步战略旨在到2050年将船舶温室气体排放量减少50%,与2008年相比,二氧化碳排放量减少70% (MEPC.304(72)号决议,2018)。这促使船东寻求减少化石燃料消耗的解决方案。该研究旨在确定在海运中使用生态友好解决方案的可行性,以满足可持续海运船队的挑战和需求。自己的贡献包括专家调查结果,评估个别解决方案及其在全球海运船队中的潜在用途。该出版物还强调了目前船舶上环保解决方案的使用情况,以及船员和船东对其未来使用的态度,并提出了概念性解决方案。应当指出的是,鉴于在环境标准方面引入的限制,本文所讨论的主题是时效性的,而且非常重要。
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引用次数: 1
Research of Tribological and Thermodynamic Parameters of the WC-Cu Braking System of the Experimental Modular Electric Vehicle 实验模块化电动车WC-Cu制动系统摩擦学和热力学参数的研究
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.14
D. Varecha, J. Gálik, R. Kohár, T. Gajdošík, I. Gajdac, Jozef Jenis
Abstract The authors of this manuscript present the development of a braking system with friction material base WC-Cu coating for the electric vehicle. This manuscript follows on from the original development of an AGV multi-disc braking system and an experimental investigation of the friction factor of WC-Cu coatings. In addition to developing the mechanical elements and construction of the electric vehicle, the tribological parameters of three samples of the steel substrate, the C45 with WC-Cu coating, were investigated in the tribological laboratory. A metallic coating of the WC-Cu base was applied on the C45 steel substrate using electro-spark deposition coating technology. The experiment used three samples with different percentage ratios of chemical elements in the coating structure. The tribometer working on a “Ball on Plate” principle was an investigation of the friction factor of all samples during the experiment. Subsequently, the surface of the samples was modified structure WC-Cu with laser technology. The microhardness of modified and unmodified coatings according to the Vickers methodology was investigated in the next stage. At the end of the experimental investigation, a braking simulation was created in the programming environment of the Matlab® software, considering all driving resistances. The researchers also focused on the simulation of heat conduction during braking for some considered driving modes with braking on a level and with a 20% slope roadway. The simulation of heat flow was carried out in the Matlab® programming environment using the Fourier partial differential equation for non-stationary heat conduction.
摘要本文作者介绍了一种基于WC-Cu摩擦材料涂层的电动汽车制动系统的开发。本文是在AGV多盘制动系统的原始开发和WC-Cu涂层摩擦因数的实验研究的基础上进行的。除了开发电动汽车的机械元件和结构外,还在摩擦学实验室中研究了三种钢基体样品的摩擦学参数,即带有WC-Cu涂层的C45。采用电火花沉积技术在C45钢基体上涂覆了WC-Cu基金属涂层。该实验使用了三个在涂层结构中具有不同化学元素百分比比的样品。基于“板上球”原理的摩擦计是对实验过程中所有样品的摩擦系数的研究。随后,利用激光技术对样品表面进行WC-Cu结构改性。在下一阶段,根据维氏方法对改性和未改性涂层的显微硬度进行了研究。在实验研究结束时,在考虑所有驱动阻力的情况下,在Matlab®软件的编程环境中创建了制动模拟。研究人员还重点模拟了一些考虑过的驾驶模式在水平和20%坡度的道路上制动时的热传导。热流的模拟是在Matlab®编程环境中使用非平稳热传导的傅立叶偏微分方程进行的。
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引用次数: 0
Application of Simulation Technique for Improving Plant Layout in Ceramic Factory 仿真技术在陶瓷厂厂房布置改进中的应用
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.22
C. Kasemset, Takron Opassuwan, Thanakit Tangsittikhun, Nititada Chaiyajina
Abstract This study aims to design and improve the plant layout of a ceramic factory by adopting Systematic Layout Planning (SLP) and the simulation technique. A ceramic company in northern Thailand is selected as a case study. Three ceramic products including roof tiles, wall tiles and dishware are studied due to their highest production volume. Through the SLP approach, information regarding the number of departments and machines, the area of the plant, the frequency of movement and the distance between each department is collected for the analysis of the relationship between departments. Two plant layout designs are then proposed; the first one is derived from the Computerized Relationship Layout Planning algorithm (CORELAP), and the second one is the process layout. For selecting the most appropriate layout design, five criteria are considered including total distance, the average total process time of each unit produced, ease of movement, material flow and safety. To determine the distance and the average total process time per unit, Distance-Based Scoring and simulation techniques are conducted while the ease of movement, material flow and safety are rated based on whether the company satisfies each criterion. Employing the weight scoring technique, the results report that the CORELAP layout is the most suitable for further implementation due to its highest weighted score equal to 2.536 while the process layout receives 2.386. Implementing the CORELAP layout can reduce the total distance by 16.76% while the average total process time per unit of the CORELAP layout is not significantly different at the significance level of 0.05 as compared to the existing layout.
摘要本研究旨在采用系统布局规划(SLP)和模拟技术来设计和改进陶瓷厂的工厂布局。选择泰国北部的一家陶瓷公司作为案例研究。研究了三种陶瓷产品,包括屋顶砖、墙砖和餐具,因为它们的产量最高。通过SLP方法,收集有关部门和机器数量、工厂面积、移动频率和每个部门之间距离的信息,以分析部门之间的关系。然后提出了两个工厂布局设计;第一个是从计算机化关系布局规划算法(CORELAP)导出的,第二个是过程布局。为了选择最合适的布局设计,考虑了五个标准,包括总距离、每个生产单元的平均总工艺时间、易于移动、材料流动和安全性。为了确定每单位的距离和平均总加工时间,我们采用了基于距离的评分和模拟技术,同时根据公司是否满足每一项标准来评定移动的方便性、物流和安全性。采用加权评分技术,结果报告CORELAP布局最适合进一步实施,因为其最高加权得分等于2.536,而工艺布局获得2.386。实施CORELAP布局可以将总距离减少16.76%,而与现有布局相比,CORELAP每单位的平均总处理时间在0.05的显著性水平上没有显著差异。
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引用次数: 2
The role of visual management in the organization of safe work in production companies 可视化管理在生产企业安全工作组织中的作用
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.23
J. Furman, T. Małysa
Abstract Workers play a superior role in the production process because they are responsible for its proper functioning (e.g. process efficiency, quality, technical condition of usage machines), and are also responsible for safety at work. The issue of work safety should be a crucial factor in the process of introducing changes in the company. The introduced changes should take into account safe working conditions and reduce the number of potential accidents, therefore employers should implement solutions aimed at improving work safety. One of the tools that can affect work safety is visual management (VM). The use of various forms of VM enables immediate response to emerging problems, which may translate into an increase in employees' awareness of health and safety issues. The article presents the possibilities of using of visual management tools in manufacturing companies in terms of improving work safety. The proposed solutions can be used by enterprises that register accidents at work and take actions to increase employees' awareness of occupational safety and health (OSH).
摘要工人在生产过程中发挥着优越的作用,因为他们对生产过程的正常运行负责(如过程效率、质量、使用机器的技术条件),也对工作安全负责。在公司引入变革的过程中,安全生产问题应该是一个关键因素。引入的变化应考虑到安全工作条件,减少潜在事故的数量,因此雇主应实施旨在改善工作安全的解决方案。视觉管理是影响安全生产的工具之一。使用各种形式的VM可以立即应对新出现的问题,这可能会提高员工对健康和安全问题的认识。本文介绍了在生产企业中使用可视化管理工具提高安全生产的可能性。所提出的解决方案可供登记工作事故并采取行动提高员工职业安全与健康意识的企业使用。
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引用次数: 0
Use of the digital twin concept to optimize the production process of engine blocks manufacturing 利用数字孪生概念优化发动机缸体制造的生产流程
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.20
E. Sujová, Roman Bambura, D. Vysloužilová, P. Koleda
Abstract The aim of the paper is to present the concept of a digital twin (DT) as part of the Industry 4.0 strategy. In the form of a case study, a digital twin of a production line for the processing of engine blocks is presented, which will serve as a starting point for further research in the field of digitization of production processes. The research part describes the simulation model of the production line with the representation of the material flow as a basis for the creation of a digital twin. The simulation model was used to optimize the production processes of the engine block and to verify the increase in its productivity. A case study implemented through a digital twin enables testing and analysis of changes before they are introduced into real production.
摘要本文的目的是提出数字孪生(DT)的概念,作为工业4.0战略的一部分。以案例研究的形式,介绍了发动机缸体加工生产线的数字孪生,这将作为生产过程数字化领域进一步研究的起点。研究部分描述了生产线的模拟模型,以物流的表示作为创建数字孪生的基础。仿真模型用于优化发动机缸体的生产工艺,并验证其生产率的提高。通过数字孪生实现的案例研究可以在将变化引入实际生产之前对其进行测试和分析。
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引用次数: 0
Thermal comfort assessment in the modern passenger car under actual operational conditions 现代乘用车在实际工况下的热舒适性评价
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.16
L. Dębska, N. Krawczyk
Abstract People’s ever-increasing needs encourage designers of various vehicles to search for solutions that will provide the most comfortable internal environment conditions. Currently, partly due to the COVID-19 threat, many people use their individual cars to travel to work, college, shops, trips, and holidays. Proper internal air parameters that need to be maintained in vehicles are critical in the summer. The article discusses the thermal comfort of four passengers of a modern car produced in 2017 to verify if contemporary production technology can successfully meet the thermal needs of people under actual conditions in the Polish climate. For this purpose, five temperature values were tested: 20°C, 22°C, 24°C, 26°C, and 28°C for the car located in the shade and sun. In addition, the Testo 400 meter was used to control and measure the internal parameters, and questionnaires were used to find out about the thermal impressions of the respondents. The research was carried out in July when the air temperature in Poland was high.
人们日益增长的需求促使各种车辆的设计者寻求能够提供最舒适的车内环境条件的解决方案。目前,部分由于COVID-19的威胁,许多人使用自己的私家车上班、上大学、购物、旅行和度假。在夏季,适当的车内空气参数是至关重要的。本文讨论了2017年生产的一辆现代汽车的四名乘客的热舒适性,以验证当代生产技术是否能够在波兰气候的实际条件下成功满足人们的热需求。为此,我们测试了5个温度值:20°C、22°C、24°C、26°C和28°C,分别是位于阴凉处和阳光下的汽车。此外,使用Testo 400仪表进行内部参数的控制和测量,并通过问卷调查来了解受访者的热印象。这项研究是在波兰气温很高的7月份进行的。
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引用次数: 0
Design and optimization of the construction of a mobile disinfection chamber for small communication devices and small objects 小型通信设备和小物体移动消毒室的设计与优化
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.24
J. Gálik, D. Varecha, M. Drbúl, R. Madaj, V. Konstantová
Abstract This manuscript aims to familiarise readers with the development of a device for the construction of a mobile disinfection chamber for small communication devices and small objects. The conceptual design and the material of the new device play essential roles in the design process of a new device. The manuscript presents concepts based primarily on previous experience and different perspectives. The concept design is created in the 3D modelling program CREO Parametric 8.0. A multi-criteria team evaluation determined the most suitable version of the idea. For dimensioning and shape adaptation of the device was used EinScan SP device (3D scanning method). The article's aim was also to establish a suitable way of producing a prototype using tribological research in available production methods and materials within rapid prototyping. Using the ALICONA Infinite Focus G5 device, experimentally investigated the parameters characterising the surface of the parts. The end of the manuscript focused on the mechanical structure and subjecting them to FEM analysis in the program ANSYS Workbench. The design of the concept disinfection device was also for extreme cases of use. Within this issue was optimising shapes, wall thicknesses, reinforcement design and other necessary modifications using the FEM analysis. From the results, the most suitable material to produce a more significant number of parts may not be the most suitable material to create prototype devices. Tools such as 3D scanning, rapid prototyping, and FEM analysis can "significantly" help reduce mistakes before testing the device.
摘要本文旨在让读者熟悉小型通信设备和小型物体移动消毒室的开发。新装置的概念设计和材料在新装置的设计过程中起着至关重要的作用。手稿主要基于以往的经验和不同的视角提出了一些概念。概念设计是在三维建模程序CREO Parametric 8.0中创建的。一个多标准的团队评估确定了这个想法的最合适版本。为了确定设备的尺寸和形状,使用了EinScan SP设备(3D扫描方法)。这篇文章的目的还在于建立一种合适的方法来生产原型,在快速原型中使用现有的生产方法和材料进行摩擦学研究。使用ALICONA Infinite Focus G5设备,对零件表面的参数进行了实验研究。文章的最后重点介绍了机械结构,并在ANSYS Workbench程序中对其进行了有限元分析。概念消毒装置的设计也适用于极端情况。在这个问题中,使用有限元分析优化了形状、壁厚、钢筋设计和其他必要的修改。从结果来看,最适合生产更多零件的材料可能不是最适合制造原型设备的材料。3D扫描、快速成型和FEM分析等工具可以“显著”帮助减少设备测试前的错误。
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引用次数: 1
Civilian armored vehicle operations in Brazil – challenges and production processes improvements: a qualitative survey 巴西民用装甲车作战——挑战和生产过程改进:一项定性调查
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.15
Guido Muzio Candido, P. C. Kaminski
Abstract Armoring civilian vehicles requires specialized knowledge and experience that many armoring companies lack as they are not direct or indirect suppliers of vehicle manufacturers. This limits their access to automotive quality and manufacturing certifications or detailed vehicle designs, which can result in loss or malfunctioning of automotive components during the armoring process. Therefore, this study aimed to investigate the challenges faced by Brazilian civilian armoring companies and identify opportunities for improvement in their production processes. Qualitative research was conducted using a questionnaire-based survey of eight specialized firms in Brazil, as well as literature related to DFMA, design for manufacturing and assembly, quality, automotive, and ballistic references. The study results include detailed armoring operation steps, qualitative survey reports, and helpful literature references for armoring practitioners to generate a standard armoring procedure for different vehicle models. Following best practices in automotive and armoring procedures collected in the survey responses can standardize and enhance ballistic protection operations while preserving the original vehicle systems' functionalities and warranties. This work provides valuable information for armoring companies to improve their operations and interfaces with automotive systems and follow automotive and ballistic references.
民用车辆的装甲需要专业的知识和经验,而许多装甲公司并不是车辆制造商的直接或间接供应商。这限制了他们获得汽车质量和制造认证或详细的车辆设计,这可能导致在装甲过程中汽车部件的损失或故障。因此,本研究旨在调查巴西民用装甲公司面临的挑战,并确定改进其生产过程的机会。定性研究是通过对巴西八家专业公司的问卷调查,以及与DFMA、制造和装配设计、质量、汽车和弹道相关的文献进行的。研究结果包括详细的装甲操作步骤,定性调查报告,以及有用的文献参考,为装甲从业者制定不同车型的标准装甲程序。根据调查反馈中收集的汽车和装甲程序的最佳实践,可以在保留原始车辆系统功能和保证的同时,标准化和增强弹道防护操作。这项工作为装甲公司提供了有价值的信息,以改进他们的操作和与汽车系统的接口,并遵循汽车和弹道参考。
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引用次数: 0
Multi-objective two-stage stochastic optimization model for post-disaster waste management 灾后废物管理的多目标两阶段随机优化模型
IF 2.3 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-15 DOI: 10.30657/pea.2023.29.8
C. Boonmee, Komkrit Legsakul, M. Arimura
Abstract Post-disaster waste management is one of the most crucial tasks in the recovery phase of the disaster cycle, and it was created to assist affected communities in returning to a stable state following a disaster. To develop an efficient post-disaster waste management strategy, this study presents a multi-objective two-stage stochastic mixed integer linear programming model for post-disaster waste management. The proposed mathematical model was developed based on a mixed strategy of on-site and off-site waste separation in the supply chain. This study aims to minimize not only the total cost and the environmental impact to provide waste flow decisions and choose collection and separation sites, recycling sites, landfill sites, and incineration sites throughout the supply chain under the uncertain situation. To solve a multi-objective problem, a normalized weighted sum method is used to find the solution. A numerical case based on realistic data is presented to validate and verify the proposed model. Based on the numerical example, the results demonstrated that the implementation of the mixed strategy for waste separation with the consideration of uncertain situations can reduce the total cost, balance the environmental impact, and determine the unexpected situation in the post-disaster waste supply chain efficiently.
摘要灾后废物管理是灾难周期恢复阶段最关键的任务之一,它的创建是为了帮助受灾社区在灾难发生后恢复稳定状态。为了制定有效的灾后废物管理策略,本研究提出了一个灾后废物处理的多目标两阶段随机混合整数线性规划模型。所提出的数学模型是基于供应链中现场和场外废物分离的混合策略开发的。本研究旨在最大限度地减少总成本和环境影响,以便在不确定的情况下提供废物流动决策,并在整个供应链中选择收集和分离场所、回收场所、填埋场所和焚烧场所。为了解决多目标问题,使用归一化加权和方法来寻找解决方案。给出了一个基于实际数据的数值算例,对所提出的模型进行了验证。基于算例,结果表明,在考虑不确定情况的情况下,实施废物分离的混合策略可以有效地降低总成本,平衡环境影响,并确定灾后废物供应链中的意外情况。
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引用次数: 0
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Production Engineering Archives
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