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Optimization of assembly devices of automated workplaces using the TRIZ methodology 使用TRIZ方法优化自动化工作场所的装配设备
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.27
Karol Vanko, Lukáš Pompáš, R. Madaj, M. Vicen, Jozef Šutka
Abstract The presented article familiarizes the reader with optimizing the workplaces of ultrasonic welding machines. The essential part of the article deals with prototypes, the construction of which does not meet the requirements for production, economy, and functionality. The experimental analysis runs pointed out shortcomings and inaccuracies. The developer’s team used one of the well-known optimization and design methods to solve this issue. It is the TRIZ method (Creating and solving creative assignments). The mentioned method combines two powerful tools into one whole. Specifically, it is the Function and Cost Analysis (FNA) and the algorithm for solving creative assignments (ARIZ). The manuscript describes the use of the method for a more straightforward solution to problematic parts of the structure. The result of the optimization process is a new, improved structure whose properties were confirmed in terms of stiffness by simulation in the ANSYS Workbench program. The applications of optimized parts will also be used in other similar devices. The research will follow up with the design of a new series of ultrasonic welding machines in the future.
摘要本文介绍了超声波焊机工作场所的优化设计。本文的主要部分是处理原型,其构造不满足生产,经济和功能的要求。实验分析指出了不足和不准确之处。开发团队使用了一种众所周知的优化和设计方法来解决这个问题。这就是TRIZ方法(创造和解决创造性作业)。上述方法将两个强大的工具结合为一个整体。具体来说,它是功能和成本分析(FNA)和解决创造性任务(ARIZ)的算法。手稿描述了使用该方法更直接地解决结构中有问题的部分。优化过程的结果是一个新的改进结构,并通过ANSYS Workbench程序在刚度方面进行了仿真验证。优化零件的应用也将用于其他类似设备。该研究将在未来设计一系列新的超声波焊接机。
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引用次数: 0
The simple network-based measuring system for improving the evaporation estimation 简单的基于网络的测量系统,以提高蒸发估计
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.38
D. Dlouhá, L. Pospíšil, V. Dubovský
Abstract This paper presents a novel method for measuring the data for evaporation estimation as the key ingredient for the final decision of the reclamation form in the area of the Most Basin. The area has been intensively mined for many decades, resulting in significant landscape devastation, loss of natural habitats, and negative environmental impact. Currently, it is assumed that by 2050, three large-scale reclamation projects will be implemented in the area and it is necessary to decide which form of reclamation to choose. Whether to build lakes according to the currently valid rehabilitation and reclamation plan or to leave the area of the quarries in succession with the support of spontaneous inflow of water up to a naturally sustainable water level. Whether the first or second option is approved, or a combination of both, the prediction of evaporation from the free water surface will always be of great importance. To deal with this goal, the available meteorological data must be combined with a suitable calculation method. In our work, we suggest utilizing a measuring network of meteorological devices that describe the character of the weather in a given area of interest in a long-term time series. Together with the state-of-the-art calibration of models for calculating evaporation, the measurement network helps to provide more accurate evaporation data for a given area. Based on the analysis of research results, it will be possible to choose a specific right decision and thus contribute to the long-term sustainability of these reclamations.
摘要本文提出了一种测量蒸发估算数据的新方法,蒸发估算数据是Most Basin地区最终决定填海形式的关键因素。几十年来,该地区一直被密集开采,造成了严重的景观破坏,自然栖息地的丧失和负面的环境影响。目前,假设到2050年,该地区将实施三个大规模的填海工程,有必要决定选择哪种填海形式。是否根据目前有效的复垦和填海计划建造湖泊,或在自然流入的水的支持下陆续离开采石场区域,直至自然可持续的水位。无论第一种选择还是第二种选择获得批准,或者两者兼而有之,自由水面蒸发的预测总是非常重要的。为了实现这一目标,必须将现有的气象资料与合适的计算方法相结合。在我们的工作中,我们建议利用一个气象设备的测量网络来描述一个长期时间序列中某一特定地区的天气特征。与计算蒸发的最先进的模型校准一起,测量网络有助于为给定区域提供更准确的蒸发数据。根据对研究结果的分析,可以选择一个具体的正确决策,从而有助于这些围垦的长期可持续性。
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引用次数: 0
Determination of the linear correlation coefficient between Young’s modulus and the compressive strength in fibre-reinforced concrete based on experimental studies 基于试验研究的纤维混凝土杨氏模量与抗压强度线性相关系数的确定
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.33
A. Czajkowska, W. Raczkiewicz, M. Ingaldi
Abstract The test procedures for determining Young’s modulus in concrete are complicated and time-consuming. Therefore, attempts to search for alternative methods of its determination are not surprising. The relationship between the value of compressive strength and Young’s modulus in concrete is known. However, the strength of this relationship in fibre-reinforced concrete has not been exactly described. The article attempts to investigate the strength of the correlation between Young’s modulus and the compressive strength of fibre-reinforced concrete. The influence of the amount of fibres on this relationship was also checked. Two types of specimen were used for the tests. The specimens differed in the content of steel fibres, 0.25% and 0.50%, respectively. In order to determine the correlation relationship, the method of linear regression and the coefficient of linear correlation were used. The use of the determination coefficient allowed us to examine the degree of explanation of one variable by another.
摘要测定混凝土杨氏模量的试验程序既复杂又耗时。因此,试图寻找替代方法来确定其并不奇怪。混凝土抗压强度值和杨氏模量之间的关系是已知的。然而,纤维混凝土中这种关系的强度尚未得到准确描述。本文试图研究纤维混凝土强度与杨氏模量的相关性。还检查了纤维数量对这种关系的影响。试验使用了两种样品。试样的钢纤维含量不同,分别为0.25%和0.50%。为了确定相关关系,使用了线性回归方法和线性相关系数。决定系数的使用使我们能够检验一个变量对另一个变量的解释程度。
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引用次数: 0
Influence of the drill bit tip geometry on the rotary drilling process performed with a hand-held hydraulic drill 钻头尖端几何形状对手持式液压钻机旋转钻井过程的影响
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.35
Ł. Bołoz
Abstract In the mining and construction industries, hand drills are used to carry out many processes related to excavation and auxiliary works. Hand drilling is commonly applied for making small diameter holes, especially in hard-to-reach places. In the case of manual drilling, an important parameter is drilling resistance, especially torque. Drilling tools are subject to wear, which has a negative impact on the process of drilling, including resistance and efficiency. A blunt tool lowers the drilling speed and puts more strain on the operator. The article presents the results of laboratory tests of selected parameters of the drilling process carried out with a hydraulic rotary drill. The tests were performed with the use of new drill bits as well as drills characterized by a various degree of wear. The tests were carried out for popular, frequently applied rotary drilling tools, on a unique laboratory stand that enabled setting the feed force and measuring the torque, rotational speed, drilling path, drilling speed as well as the in and out pressure of the drill. A number of characteristics were determined as a function of time and depth of the drilled hole. It was found that tool blunting affects the drilling process in various ways, whereas the intensity of this influence is determined by the type of blunting. The test results can provide a basis for developing a criterion for replacing a drill bit with a new one.
摘要在采矿和建筑行业,手钻被用于执行许多与挖掘和辅助工程相关的过程。手工钻孔通常用于制造小直径的孔,尤其是在难以到达的地方。在手动钻孔的情况下,一个重要参数是钻孔阻力,尤其是扭矩。钻具容易磨损,对钻井过程产生负面影响,包括阻力和效率。钝工具会降低钻孔速度,给操作员带来更大的压力。本文介绍了用液压旋挖钻机进行钻孔过程的选定参数的室内试验结果。测试使用了新钻头以及具有不同磨损程度的钻头。这些测试是在一个独特的实验室支架上对常用的旋转钻具进行的,该支架可以设置进给力并测量扭矩、转速、钻孔路径、钻孔速度以及钻机的进出压力。许多特征被确定为钻孔的时间和深度的函数。研究发现,工具钝化以各种方式影响钻井过程,而这种影响的强度由钝化的类型决定。试验结果可为制定新钻头更换标准提供依据。
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引用次数: 0
Bearing capacity of reinforced concrete beams with and without damages of rebar 钢筋损伤和无损伤的钢筋混凝土梁的承载力
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.34
R. Khmil, Z. Blikharskyy, P. Vegera, N. Kopiika
Abstract The article presents the results of the bearing capacity of reinforced concrete beams with and without damages of internal reinforcement. One of the main elements of the production of the reinforced concrete industry is beams. The analysis of the experimental tests showed that the bearing capacity of reinforced concrete beams with damaged tensile main reinforcement decreases according to control undamaged samples due to the reduction of the reinforcement cross-section. However, the bearing capacity of reinforced concrete beams with tensile main reinforcement Ø20А500C, damaged to the cross-section area equal the rebar Ø16mm is more on 3.7… 24.0% than the bearing capacity of reinforced concrete beams with undamaged Ø16mm rebar. This is due to the non-uniform material properties of used thermally strengthened reinforcement A500C. When during testing the tensile main reinforcement is damaged by drilling a hole, the most damages occur in the core with lower physical and mechanical characteristics. In contrast, the outer thermally strengthened layer with bigger physical and mechanical characteristics is damaged to a lesser extent. The analysis of the obtained results shows that during design of reinforced concrete beams with damaged, it is necessary to consider using thermally strengthened non-uniform steel A500C as tensile main reinforcement.
本文介绍了钢筋混凝土梁在有和无内筋损伤的情况下的承载力计算结果。钢筋混凝土行业生产的主要要素之一是梁。试验分析表明,受拉主筋损伤的钢筋混凝土梁,由于钢筋截面的减小,其承载力与对照未损伤试件相比有所下降。然而,受拉主筋为dst 20А500C的钢筋混凝土梁的承载力,其横截面面积等于钢筋的截面面积,其承载力比未受拉主钢筋的钢筋的承载力高3.7…24.0%。这是由于所使用的热强化钢筋A500C的材料性能不均匀。在测试过程中,当受拉主筋因钻孔而受损时,大多数损伤发生在物理和机械特性较低的核心部位。相反,具有较大物理和机械特性的外部热强化层受到的损伤程度较小。对所得结果的分析表明,在有损伤的钢筋混凝土梁的设计中,有必要考虑使用热补强非均匀钢A500C作为受拉主筋。
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引用次数: 0
Ensuring efficiency of technical operation of equipment for workover operation 确保修井作业设备的技术操作效率
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.39
A. Buchynskyi, T. Romanyshyn, M. Buchynskyi, Lyubomyr Romanyshyn, M. Bembenek
Abstract The priority of resources in the management system of influence on the system of technical operation of machines was evaluated. The proposed systemological model of information support for making managerial decisions regarding the technical operation of machines. The given analogy between the factors of technical influence and the resources required for this is substantiated. These are: “action” - “human resource”; “means” - “material resource”; “environment” - “information resource”. The priority of the information resource in ensuring the efficiency of the technical operation of the machines is determined by expert evaluation methods. The proposed systemological model consists of the structuring and systematization of information resources of dispatch reports and the procedure for performing further analytical procedures performed by information and analytical maintenance of enterprises with the help of software to obtain relevant information. Such continuous monitoring of equipment operation processes provides engineers with the necessary data for: the analysis and selection of an effective model of technical operation of the equipment; to develop alternative management decisions and make the optimal one; development of individual models and maintenance strategies with their adjustment and adaptation to real operating conditions. Also, this model provides professionals with a tool for comprehensive evaluation of the efficiency of the enterprise’s production organization, the dynamics of its development, and the consequences of management decisions in different periods. It makes it possible to make informed decisions regarding the improvement of the management system and the subsequent formation of an effective strategy for the technical operation of machines.
摘要对影响机械技术运行系统的管理系统中资源的优先级进行了评价。提出的信息支持系统模型,用于制定有关机器技术操作的管理决策。技术影响因素与为此所需资源之间的类比得到了证实。它们是:“行动”-“人力资源”;“意”—“物质资源”;“环境”-“信息资源”。通过专家评价方法确定信息资源在保证机器技术运行效率方面的优先级。提出的系统模型包括调度报告信息资源的结构化和系统化,以及通过软件对企业的信息和分析维护进行进一步分析的程序,以获取相关信息。这种对设备运行过程的持续监测为工程师提供了必要的数据:分析和选择有效的设备技术运行模型;制定备选管理决策并做出最优决策;开发单个模型和维护策略,并根据实际操作条件进行调整和适应。此外,该模型还为专业人员提供了一种综合评价企业生产组织效率、发展动态以及不同时期管理决策后果的工具。这使得在改进管理系统和随后形成机器技术操作的有效战略方面做出明智的决定成为可能。
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引用次数: 1
The impact of Industry 4.0 implementation on required general competencies of employees in the automotive sector 实施工业4.0对汽车行业员工所需的一般能力的影响
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.29
A. Stareček, Z. Babeľová, N. Vraňaková, L. Jurík
Abstract In an effort to reduce operating costs and to increase the quality and efficiency of production, production organizations in the automotive sector are trying to implement the Industry 4.0 concept, which has become a phenomenon of the last two decades. These initiatives have a significant impact on the employees in production organizations, especially in automotive sector. The main aim of the presented study is to expertly assess the importance of general competencies for transforming job positions in the automotive industry in Slovakia. The starting point of the presented study were the results of research focused on emerging positions in the automotive industry and the competencies required by employers in Slovakia. Based on the expert assessment, the hierarchical structure of the solved problem was created and the importance of competencies for analysed job positions was assessed by applying the Analytical Hierarchical Process (AHP) method. The results pointed to the growing importance of non-technical competencies. Analyses have shown that actually the most important work competencies are: basic literacy, professional knowledge, problem solving, digital skills and analytical thinking. The development of the necessary competencies will be important both, from the point of view of employers, but also of employees working in professions that are in decline, become endangered and need to be transformed into the required professions.
为了降低运营成本,提高生产质量和效率,汽车行业的生产组织正在努力实施工业4.0概念,这已经成为过去二十年的一种现象。这些举措对生产组织的员工产生了重大影响,特别是在汽车行业。提出的研究的主要目的是熟练地评估在斯洛伐克的汽车工业转变工作岗位的一般能力的重要性。本研究的出发点是对斯洛伐克的雇主所要求的汽车工业新兴职位和能力的研究结果。在专家评价的基础上,建立了所解决问题的层次结构,并运用层次分析法对所分析岗位的胜任力重要性进行了评价。结果表明,非技术能力的重要性日益增加。分析表明,实际上最重要的工作能力是:基本素养、专业知识、解决问题的能力、数字技能和分析思维。从雇主的角度来看,发展必要的能力是很重要的,而且从从事正在衰退、受到威胁和需要转变为所需专业的职业的雇员的角度来看,也是如此。
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引用次数: 1
Applying Model Studies to Support the Monitoring of Methane Hazard during the Process of Underground Coal Mining 应用模型研究支持煤矿井下开采过程中甲烷危害监测
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.37
M. Tutak, Jarosław Brodny, P. Małkowski, Wes Grebski
Abstract The process of underground mining is one of the most complex and hazardous activities. In order to maintain the continuity and efficiency of this process, it is necessary to take measures to reduce this hazard. The paper addresses this issue by presenting a developed methodology for using model studies and numerical simulations to support the process of monitoring methane hazards. Its basis is the developed model of the region of underground mining exploitation along with the ventilation phenomena occurring in it. To develop it, the ANSYS Fluent program was used, based on the finite volume method classified as computational fluid mechanics. The model reflects both the geometries and physical and chemical phenomena occurring in the studied area, as well as the auxiliary ventilation equipment used during operation. The research was conducted for two variants of methane emissions from goaf zones, the first of which concerned the actual state of the mining area, and the second of which concerned increased methane emissions from these goaf zones. The purpose of the study was to determine the distribution of methane concentrations in the most dangerous part of the studied area, which is the intersection of the longwall and the tailgate, as well as the distribution of ventilation air flow velocities affecting them. The studies for both variants made it possible to determine places particularly exposed to the occurrence of dangerous concentrations of methane in this region. The methodology developed represent a new approach to studying the impact of methane emissions from goaf zones into mine workings.
地下开采过程是最复杂、最危险的开采活动之一。为了保持这一过程的连续性和效率,有必要采取措施减少这一危害。本文通过提出一种使用模型研究和数值模拟来支持监测甲烷危害过程的开发方法来解决这一问题。其依据是地下开采区域及其通风现象的发达模型。基于计算流体力学的有限体积法,利用ANSYS Fluent软件进行了数值模拟。该模型既反映了研究区域内发生的几何和物理化学现象,也反映了运行过程中使用的辅助通风设备。研究了采空区甲烷排放的两种变化,第一种变化与采空区的实际状态有关,第二种变化与采空区甲烷排放的增加有关。研究的目的是确定研究区域中最危险的部分,即长壁和尾门的交汇处的甲烷浓度分布,以及影响它们的通风气流速度的分布。对这两种变体的研究使得确定该地区特别容易出现危险甲烷浓度的地方成为可能。所开发的方法代表了研究采空区甲烷排放对矿山工作影响的新途径。
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引用次数: 0
Using Data Envelope Analysis for Measurement of Entrepreneurial Network Performance in Manufacturing Firms 基于数据包络分析的制造业企业创业网络绩效测度
IF 2.3 Q2 Engineering Pub Date : 2023-08-28 DOI: 10.30657/pea.2023.29.31
P. Tomski
Abstract The aim of the paper is the analysis of the possibilities of measurement of entrepreneurial network performance in manufacturing firms, using Data Envelope Analysis (DEA) method – a non-parametric approach, allowing for the assessment of the effectiveness of the entrepreneur’s social networks in the context of generating information effects. The research uses data obtained from 30 randomly selected Polish enterprises to explore the levels of entrepreneurial networks and their information effects (as performance indicator). The research limitations are the following: the research is limited exclusively to Polish randomly selected entities, and the results cannot be generalized. The originality/value of this paper consists in the fact that this study constitutes both the contribution to the development of the discipline of management and practical guidelines for managers-entrepreneurs since it should be pinpointed that the recognition of the efficiency of gathering information from social networks can be the basis for the conscious creation of the effectiveness of acquiring information from social networks, and thus the conscious use of social networks in economic activity. The novelty of the results presented consists in filling the gap while conducting the research taking into account the assessment of entrepreneurial networks performance using DEA method.
摘要本文的目的是使用数据包络分析(DEA)方法——一种非参数方法——分析制造企业企业家网络绩效的测量可能性,从而评估企业家社交网络在产生信息效应的背景下的有效性。该研究使用从30家随机选择的波兰企业中获得的数据来探索创业网络的水平及其信息效应(作为绩效指标)。研究的局限性如下:该研究仅限于波兰随机选择的实体,结果不能概括。这篇论文的独创性/价值在于,这项研究既是对管理学科发展的贡献,也是对管理者和企业家实用指南的贡献,因为应该指出,对从社交网络收集信息的效率的认识可以成为有意识地创造从社交网络获取信息,从而在经济活动中有意识地使用社交网络。所提出的结果的新颖性在于,在进行研究时填补了空白,同时考虑了使用DEA方法对创业网络绩效的评估。
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引用次数: 1
Electrical properties for cold sprayed Nano copper oxide thin films 冷喷涂纳米氧化铜薄膜的电学性能
IF 2.3 Q2 Engineering Pub Date : 2023-04-26 DOI: 10.30657/pea.2023.29.26
R. Muneer, A. Idzikowski, A. Al-Zubiedy
Abstract This work is a Copper oxide (CuO) thin films were effectively produced using cold spray technique. The process take place in an inert gas (helium) without using catalyst. Nano CuO was deposited on a glass slide, using helium as carrier gas heated to 100, 200, 300, and 400 °C, respectively on heated glass substrates at 300°C. The effect of structural and electrical properties was examined at each temperature for each film. AFM images show that the CuO thin film have different diameters ranging from 80 to 600 nm, and low surface roughness about 20.9 nm. The measured value of copper oxide resistivity was found to be decrease very much with the increasing temperature. All the result showed that copper oxide is suitable material for photovoltaic applications. This research is part of a larger work for the solar cells industry. Therefore, the aim of this research is to study the electrical properties of solar cells in the primary stages of manufacturing from available materials at low costs.
摘要本工作是利用冷喷涂技术对氧化铜(CuO)薄膜进行有效的制备。该过程在惰性气体(氦)中进行,不使用催化剂。纳米CuO沉积在玻璃载玻片上,以氦气为载气,分别加热到100、200、300和400°C,在300°C加热的玻璃衬底上。研究了在不同温度下对不同膜的结构和电性能的影响。AFM图像显示,CuO薄膜的直径在80 ~ 600 nm之间,表面粗糙度约为20.9 nm。结果表明,随着温度的升高,氧化铜电阻率的测量值明显降低。结果表明,氧化铜是一种适合光伏应用的材料。这项研究是太阳能电池工业更大工作的一部分。因此,本研究的目的是研究太阳能电池在低成本可用材料制造的初级阶段的电学特性。
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引用次数: 0
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Production Engineering Archives
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