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Digitally fabricated ribbed concrete floor slabs: a sustainable solution for construction 数字制造带肋混凝土楼板:建筑的可持续解决方案
Q2 Engineering Pub Date : 2022-09-23 DOI: 10.21809/rilemtechlett.2022.161
Jaime Mata‐Falcón, P. Bischof, Tobias Huber, Ana Anton, Joris Burger, F. Ranaudo, Andrei Jipa, Lukas Gebhard, L. Reiter, E. Lloret-Fritschi, T. Van Mele, P. Block, F. Gramazio, M. Kohler, B. Dillenburger, T. Wangler, W. Kaufmann
The concrete used in floor slabs accounts for large greenhouse gas emissions in building construction. Solid slabs, often used today, consume much more concrete than ribbed slabs built by pioneer structural engineers like Hennebique, Arcangeli and Nervi. The first part of this paper analyses the evolution of slab systems over the last century and their carbon footprint, highlighting that ribbed slabs have been abandoned mainly for the sake of construction time and cost efficiency. However, highly material-efficient two-way ribbed slabs are essential to reduce the environmental impact of construction. Hence, the second part of this paper discusses how digital fabrication can help to tackle this challenge and presents four concrete floor systems built with digitally fabricated formwork. The digital fabrication technologies employed to produce these slab systems are digital cutting, binder-jetting, polymer extrusion and 3D concrete printing. The presented applications showcase a reduction in concrete use of approximately 50% compared to solid slabs. However, the digitally fabricated complex formworks produced were wasteful and/or labour-intensive. Further developments are required to make the digital processes sustainable and competitive by streamlining the production, using low carbon concrete mixes as well as reusing and recycling the formwork or structurally activating stay-in-place formwork.
楼板中使用的混凝土是建筑施工中大量温室气体排放的原因。如今经常使用的实心板比Hennebique、Arcangeli和Nervi等先驱结构工程师建造的肋板消耗更多的混凝土。本文的第一部分分析了上个世纪楼板系统的演变及其碳足迹,强调肋板的放弃主要是为了施工时间和成本效益。然而,高材料效率的双向肋板对于减少施工对环境的影响至关重要。因此,本文的第二部分讨论了数字制造如何帮助应对这一挑战,并介绍了四种使用数字制造模板建造的混凝土地板系统。用于生产这些板系统的数字制造技术包括数字切割、粘结剂喷射、聚合物挤出和3D混凝土打印。所介绍的应用表明,与实心板相比,混凝土使用量减少了约50%。然而,数字制造的复杂模板是浪费和/或劳动密集型的。需要进一步发展,通过简化生产、使用低碳混凝土混合物、重复使用和回收模板或在结构上激活原位模板,使数字流程具有可持续性和竞争力。
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引用次数: 10
Acid resistance of alkali-activated materials: recent advances and research needs 碱活性材料的耐酸性:最新进展和研究需求
Q2 Engineering Pub Date : 2022-09-16 DOI: 10.21809/rilemtechlett.2022.157
G. Gluth, C. Grengg, N. Ukrainczyk, F. Mittermayr, M. Dietzel
Cementitious materials are frequently applied in environments in which they are exposed to acid attack, e.g., in sewer systems, biogas plants, and agricultural/food-related industries. Alkali-activated materials (AAMs) have repeatedly been shown to exhibit a remarkably high resistance against attack by organic and inorganic acids and, thus, are promising candidates for the construction and the repair of acid-exposed structures. However, the reaction mechanisms and processes affecting the acid resistance of AAMs have just recently begun to be understood in more detail. The present contribution synthesises these advances and outlines potentially fruitful avenues of research. The interaction between AAMs and acids proceeds in a multistep process wherein different aspects of deterioration extend to different depths, complicating the overall determination of acid resistance. Partly due to this indistinct definition of the ‘depth of corrosion’, the effects of the composition of AAMs on their acid resistance cannot be unambiguously identified to date. Important parallels exist between the deterioration of low-Ca AAMs and the weathering/corrosion of minerals and glasses (dissolution-reprecipitation mechanism). Additional research requirements relate to the deterioration mechanism of high-Ca AAMs; how the character of the corroded layer influences the rate of deterioration; the effects of shrinkage and the bond between AAMs and substrates.
胶凝材料经常应用于它们暴露于酸侵蚀的环境中,例如下水道系统、沼气厂和农业/食品相关工业。碱活化材料(AAMs)已多次被证明对有机酸和无机酸的攻击具有非常高的抵抗力,因此,在酸暴露结构的构建和修复方面是有希望的候选者。然而,影响AAMs耐酸性的反应机制和过程最近才开始被更详细地了解。目前的贡献综合了这些进展,并概述了可能富有成果的研究途径。AAMs与酸之间的相互作用是一个多步骤的过程,其中不同方面的降解延伸到不同的深度,使耐酸性的总体测定变得复杂。部分由于“腐蚀深度”的定义不明确,到目前为止,aam的组成对其耐酸性能的影响还不能明确确定。低钙AAMs的退化与矿物和玻璃的风化/腐蚀(溶解-再沉淀机制)之间存在重要的相似之处。额外的研究要求涉及高钙AAMs的降解机制;腐蚀层的性质如何影响腐蚀速率;收缩的影响和AAMs与基质之间的结合。
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引用次数: 3
Research progress on magnesium silicate hydrate phases and future opportunities 水合硅酸镁相的研究进展及前景展望
Q2 Engineering Pub Date : 2022-09-01 DOI: 10.21809/rilemtechlett.2022.162
E. Bernard
This short letter summaries the latest research on the structure and thermodynamic modelling of the magnesium silicate hydrates (M-S-H) phases. M-S-H structure is comparable to hydrated clays, with a smaller and rounder microstructures compared to clay platelets. Similar to clay minerals, M-S-H can incorporate ions such as aluminium and hydrated exchangeable cations to compensate the negative surface charge. This fundamental understanding of M-S-H structure allowed to develop structure-based thermodynamic models, which can further help to optimise the conditions for M-S-H formation and its use as cementitious materials. Optimized binders containing M-S-H have the advantages of presenting: i) good mechanical properties, ii) dense microstructure and potentially good resistances to leaching and iii) low pH values. These types of binders could therefore be used for cement products with non-steel reinforcement, for the encapsulation of specific wastes, for products containing natural fibres or for the clay stabilisation, etc.
这封简短的信总结了硅酸镁水合物(M-S-H)相的结构和热力学模型的最新研究。M-S-H结构与水合粘土相当,与粘土薄片相比,其微观结构更小、更圆。与粘土矿物类似,M-S-H可以掺入铝等离子和水合可交换阳离子,以补偿表面负电荷。对M-S-H结构的基本理解使我们能够开发基于结构的热力学模型,这可以进一步帮助优化M-S-H的形成及其作为胶结材料的使用条件。含有M-S-H的优化粘合剂具有以下优点:i)良好的机械性能,ii)致密的微观结构和潜在的良好的抗浸出性,以及iii)低pH值。因此,这些类型的粘合剂可用于非钢筋水泥产品、特定废物的封装、含有天然纤维的产品或粘土稳定等。
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引用次数: 3
Overview of cement and concrete production in Latin America and the Caribbean with a focus on the goals of reaching carbon neutrality 拉丁美洲和加勒比水泥和混凝土生产概览,重点是实现碳中和的目标
Q2 Engineering Pub Date : 2022-08-15 DOI: 10.21809/rilemtechlett.2022.155
Yury Villagrán-Zaccardi, Ricardo Pareja, Lina Rojas, E. Irassar, A. Torres‐Acosta, J. Tobón, V. John
Carbon neutrality to limit global warming is an increasing challenge for all industries, particularly for the cement industry, due to the chemical emission of the process. For decades, reducing the clinker factor has been one of the main strategies to reduce the carbon footprint. Additional cuttings in the clinker content of cements seem possible with the upsurge of novel supplementary cementitious materials. This potential contribution represents only a fraction of the required carbon reductions for achieving the goal of carbon neutrality in the coming decades. This paper describes the current situation of the cement industry in Latin America and the Caribbean and the global opportunities and strategies to reduce the carbon footprint of cement and concrete and their adaptation to the regional conditions. Besides describing emerging supplementary cementitious materials, the potential contributions of industrialization and quality control are discussed. Moreover, limitations related to geography and standardization are analyzed. Regional considerations are made given the specific prospects of human development.
限制全球变暖的碳中和对所有行业来说都是一个越来越大的挑战,尤其是水泥行业,因为这个过程会产生化学排放。几十年来,降低熟料系数一直是减少碳足迹的主要策略之一。随着新型辅助胶凝材料的兴起,水泥熟料含量的增加似乎是可能的。这一潜在贡献仅占未来几十年实现碳中和目标所需碳减排的一小部分。本文介绍了拉丁美洲和加勒比地区水泥行业的现状,以及减少水泥和混凝土碳足迹的全球机遇和战略,以及它们对区域条件的适应。除了描述新兴的补充胶凝材料外,还讨论了工业化和质量控制的潜在贡献。此外,还分析了地理和标准化方面的局限性。区域考虑是考虑到人类发展的具体前景。
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引用次数: 9
Advances in the application of nanomaterials for natural stone conservation 纳米材料在天然石材保护中的应用进展
Q2 Engineering Pub Date : 2022-08-10 DOI: 10.21809/rilemtechlett.2022.159
F. Gherardi, P. Maravelaki
The unpredictable effects of climate change impose the safeguarding of Cultural Heritage (CH) with effective and durable materials as a vital solution in the invaluable socioeconomic resource of CH. Conservation products and methodologies are addressed under recent advancements in colloidal science providing multi-functional solutions for cleaning, consolidation, protection, and monitoring of the architectural surfaces. Nanoscience significantly contributes to enrich the palette of materials and tools that can guarantee an effective response to aggressive environmental agents. Nanostructured multi-functional nanoparticles, nanostructured fluids, and gels for stone conservation are reviewed and future perspectives are also commented. The stability and high flexibility in designing tailored made nanoparticles according to the specific characteristics of the substrate enable their use in a variety of applications. Stemming from the well-performed in lab applications with nanomaterials, the testing onsite and the monitoring of their effectiveness are of crucial importance, considering also the constructive feedback from conservators and heritage stakeholders that can unquestionably contribute to the improvement and optimisation of the nanomaterials for CH protection.
气候变化的不可预测影响迫使用有效和耐用的材料保护文化遗产(CH),这是CH宝贵的社会经济资源的重要解决方案。胶体科学的最新进展为清洁、巩固、保护、,以及对建筑表面的监测。纳米科学在丰富材料和工具方面做出了重大贡献,这些材料和工具可以保证对侵略性环境因素做出有效反应。综述了用于石材养护的纳米结构多功能纳米颗粒、纳米结构流体和凝胶,并对其未来前景进行了展望。根据基底的特定特性设计定制纳米颗粒的稳定性和高度灵活性使其能够在各种应用中使用。鉴于纳米材料在实验室中的良好应用,现场测试和监测其有效性至关重要,同时考虑到保护人和遗产利益相关者的建设性反馈,这些反馈无疑有助于改善和优化用于CH保护的纳米材料。
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引用次数: 4
Review on recent advances of sustainable engineered/strain-hardening cementitious composites (ECC/SHCC) with ultrahigh-volume pozzolan 超高体积火山灰可持续工程/应变硬化水泥基复合材料(ECC/SHCC)研究进展
Q2 Engineering Pub Date : 2022-07-19 DOI: 10.21809/rilemtechlett.2022.152
D. Mishra, Hao-liang Wu, Jing Yu, C. Leung
Engineered Cementitious Composites (ECC, also known as Strain-Hardening Cementitious Composites or SHCC) are a family of high-performance fibre-reinforced cement-based materials. With the ultimate tensile strain of over 1% and the self-controlled crack width of less than 100 μm, ECC enables high damage tolerance and outstanding durability under various environments for infrastructure. Owing to the absence of coarse aggregates and the low content of fine aggregates, the cement content in conventional ECC can be over 600 kg/m3, which is undesirable for low-carbon buildings and infrastructure. Ultrahigh-volume (over 60%) pozzolan has been explored to produce sustainable ECC. This article reviews recent advances of sustainable ECC with ultrahigh-volume Class F fly ash or limestone calcined clay. These sustainable ECC either match or surpass mechanical properties and durability characteristics of conventional ECC, while their carbon footprint and embodied energy are much lower than those of conventional ECC. This review article sheds light on fundamental and applied studies on sustainable ECC.
工程水泥基复合材料(ECC,也称为应变硬化水泥基复合物或SHCC)是一类高性能纤维增强水泥基材料。ECC具有超过1%的极限拉伸应变和小于100μm的可控裂纹宽度,能够在各种环境下为基础设施提供高的损伤容限和卓越的耐久性。由于不存在粗骨料和细骨料含量低,传统ECC中的水泥含量可能超过600 kg/m3,这对于低碳建筑和基础设施来说是不可取的。超高容量(超过60%)火山灰已被用于生产可持续ECC。本文综述了用超高体积F类粉煤灰或石灰石煅烧粘土进行可持续ECC的最新进展。这些可持续的ECC与传统ECC的机械性能和耐久性特征相匹配或超过,而其碳足迹和内含能量远低于传统ECC。这篇综述文章阐明了可持续ECC的基础和应用研究。
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引用次数: 1
Microstructure models of cement: their importance, utility, and current limitations 水泥微观结构模型:其重要性、实用性和当前的局限性
Q2 Engineering Pub Date : 2022-06-27 DOI: 10.21809/rilemtechlett.2021.135
Shashank Bishnoi, J. Bullard
Microstructure models seek to explain or predict various material properties in terms of the structure or chemical composition at scales of several hundred nanometres to several hundred micrometres. Such models therefore bridge the scaling gap between atomistic models and continuum methods, and consequently can help establish and validate scaling relations across those scales. Microstructure models have been applied to cementitious materials for at least four decades to help understand setting, strength development, rheological properties, mechanical behavior, and transport properties. This letter describes the current state of cement microstructure modelling in several areas that are important for engineering.  It is not meant to be an exhaustive review, instead highlighting the kinds of models that can now be applied to different aspects of cement binder behaviour. Special attention is paid to challenges or limitations of each kind of model. This is done to promote the judicious use and interpretation of models and especially to indicate where future research could make inroads on problems that are currently inaccessible to microstructure models.
微观结构模型试图在几百纳米到几百微米的尺度上,根据结构或化学成分来解释或预测各种材料特性。因此,这些模型弥合了原子模型和连续体方法之间的比例差距,从而有助于建立和验证这些比例之间的比例关系。微观结构模型已应用于胶结材料至少四十年,以帮助了解凝结、强度发展、流变特性、力学行为和传输特性。这封信描述了水泥微观结构建模在几个对工程很重要的领域的现状。这并不是一篇详尽的综述,而是强调了现在可以应用于水泥结合料性能不同方面的模型类型。特别注意每种模式的挑战或局限性。这样做是为了促进模型的明智使用和解释,特别是为了表明未来的研究可以在哪些方面突破微观结构模型目前无法解决的问题。
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引用次数: 0
Alkali-silica reaction – a multidisciplinary approach 碱-二氧化硅反应——多学科方法
Q2 Engineering Pub Date : 2022-03-28 DOI: 10.21809/rilemtechlett.2021.151
A. Leemann, M. Bagheri, B. Lothenbach, K. Scrivener, S. Barbotin, E. Boehm-Courjault, G. Geng, R. Dähn, Zhenguo Shi, M. Shakoorioskooie, Michele Griffa, R. Zboray, P. Lura, E. Gallyamov, R. Rezakhani, J. Molinari
In the last four years, a multidisciplinary study involving several research groups in Switzerland tackled a number of unsolved, fundamental issues about the alkali-silica reaction (ASR) in concrete. The covered topics include SiO2 dissolution, the characterization of various ASR products formed at different stages of the reaction in both concrete and synthesis, crack formation and propagation. The encompassed scale ranges from nanometers to meters. Apart from conventional techniques, novel methods for the field of ASR have been used, e.g. combination of scanning electron microscopy with dissolution experiments, combination of focused ion beam with transmission electron microscopy, several synchrotron-based methods, synthesis of ASR products for in-depth characterization, time-lapse X-ray micro-tomography combined with contrast-enhancing measures and numerical models of ASR damage based on realistic crack patterns. Key achievements and findings are the quantification of the effect of aluminum on dissolution of different silicates, the variance in morphology and composition of initial ASR products, the differences and similarities between amorphous ASR products and calcium-silicate-hydrate, the link between temperature and the structure of the crystalline ASR products, the behavior of the crystalline ASR products at varying relative humidity, ASR propagation in 4D and numerical modelling based on realistic crack patterns.
在过去的四年里,瑞士的几个研究小组参与了一项多学科研究,解决了混凝土中碱硅反应(ASR)的一些尚未解决的基本问题。所涵盖的主题包括SiO2的溶解、混凝土和合成中不同反应阶段形成的各种ASR产物的表征、裂缝的形成和扩展。包含的尺度从纳米到米不等。除了传统技术之外,ASR领域还使用了新的方法,例如将扫描电子显微镜与溶解实验相结合,将聚焦离子束与透射电子显微镜相结合,几种基于同步加速器的方法,合成用于深入表征的ASR产物,延时X射线显微断层扫描结合对比度增强措施和基于真实裂纹模式的ASR损伤数值模型。主要成就和发现是铝对不同硅酸盐溶解的影响的量化,初始ASR产物形态和组成的变化,无定形ASR产物和硅酸钙水合物之间的差异和相似性,温度和结晶ASR产物结构之间的联系,晶体ASR产品在不同相对湿度下的行为、ASR在4D中的传播以及基于真实裂纹模式的数值建模。
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引用次数: 3
A discussion on the order of magnitude of corrosion current density in reinforcements of concrete structures and its link with cross-section loss of reinforcement 混凝土结构钢筋腐蚀电流密度的数量级及其与钢筋截面损失的关系探讨
Q2 Engineering Pub Date : 2022-02-28 DOI: 10.21809/rilemtechlett.2021.116
R. François
This paper deals with the determination of the corrosion current density in chloride-induced corrosion in reinforced concrete structures. Because the corrosion of steel bars is generally localized, calculations of the densities of corrosion current need to take the real surface areas of anodic zones into account. Nowadays, in the lab or on site, the calculation of densities of corrosion are based on arbitrary steel surface areas, which merge anodic and cathodic zones. As a result, the order of magnitude of corrosion current density is not correct; it is underestimated. A second aspect of the paper is the relationship between corrosion current density and the prediction of service life in RC structure when including a part of the propagation phase. The consequences of the corrosion current density on mechanical properties such as corrosion-induced cracking or load-bearing capacity must consider that anodic areas grow both laterally and in-depth.
本文研究了钢筋混凝土结构氯离子腐蚀中腐蚀电流密度的测定。由于钢筋的腐蚀通常是局部的,因此腐蚀电流密度的计算需要考虑阳极区的实际表面积。如今,在实验室或现场,腐蚀密度的计算是基于任意的钢表面区域,这些区域合并了阳极和阴极区域。因此,腐蚀电流密度的数量级是不正确的;它被低估了。本文的第二个方面是当包括部分传播阶段时,腐蚀电流密度与RC结构使用寿命预测之间的关系。腐蚀电流密度对机械性能(如腐蚀引起的开裂或承载能力)的影响必须考虑阳极区域的横向和深度增长。
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引用次数: 5
Advancing cement-based materials design through data science approaches 通过数据科学方法推进水泥基材料设计
Q2 Engineering Pub Date : 2021-12-30 DOI: 10.21809/rilemtechlett.2021.147
Renee T. Rios, Christopher M. Childs, Scott H. Smith, N. Washburn, K. Kurtis
The massive scale of concrete construction constrains the raw materials’ feedstocks that can be considered – requiring both universal abundance but also economical and energy-efficient processing. While significant improvements– from more efficient cement and concrete production to increased service life – have been realized over the past decades through traditional research paradigms, non-incremental innovations are necessary now to meet increasingly urgent needs, at a time when innovations in materials create even greater complexity. Data science is revolutionizing the rate of discovery and accelerating the rate of innovation for material systems. This review addresses machine learning and other data analytical techniques which utilize various forms of variable representation for cementitious systems. These techniques include those guided by physicochemical and cheminformatics approaches to chemical admixture design, use of materials informatics to develop process-structure-property linkages for quantifying increased service life, and change-point detection for assessing pozzolanicity in candidate supplementary cementitious materials (SCMs). These latent variables, coupled with approaches to dimensionality reduction driven both algorithmically as well as through domain knowledge, provide robust feature representation for cement-based materials and allow for more accurate models and greater generalization capability, resulting in a powerful design tool for infrastructure materials.
混凝土施工的大规模限制了原材料的供给,既要求普遍丰富,又要求经济高效的加工。虽然在过去的几十年里,通过传统的研究范式已经实现了从更高效的水泥和混凝土生产到延长使用寿命的重大改进,但现在必须进行非增量创新,以满足日益紧迫的需求,因为材料的创新创造了更大的复杂性。数据科学正在彻底改变材料系统的发现速度和加速创新速度。这篇综述讨论了机器学习和其他数据分析技术,这些技术利用各种形式的变量表示来表示胶凝系统。这些技术包括以物理化学和化学信息学方法为指导的化学外加剂设计,使用材料信息学来开发工艺-结构-性能联系以量化增加的使用寿命,以及用于评估候选补充胶凝材料(SCMs)的火山灰性的变化点检测。这些潜在变量,加上通过算法和领域知识驱动的降维方法,为水泥基材料提供了强大的特征表示,并允许更准确的模型和更大的泛化能力,从而形成了一个强大的基础设施材料设计工具。
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引用次数: 5
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RILEM Technical Letters
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