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A Bi-Layered Three-Dimensional Mechanical Modeling of the Cladding and Its Creep Deformation Analysis 熔覆层的双层三维力学建模及蠕变分析
IF 0.4 Pub Date : 2022-08-08 DOI: 10.1115/icone29-88944
M. Zhang, Jing-Gang Li, Xiaohan Liu, Yong Lu, Yanan Zhu
The cladding of the fuel rod is a cylinder-shaped structure made of Zirconium alloy, which will collapse due to structural creep under the extremely service conditions such as high temperature, high pressure, and high irradiation. The collapse of the cladding results in losing its structure function and threatening the safety of the reactor. Based on the commercial finite element software ABAQUS with its user subroutine CREEP, a bi-layered (coating and matrix material) three-dimensional (3D) cylindrical cladding model is established with thermal and irradiation finite creep behavior. The external pressure is assumed to be constant acting on the outer surface. The deformation and the rate of deformation increase with the increasing of the irradiation time in the reactor, which leads to the collapse of the cladding eventually. The initial ovality has a positive effect on the creep deformation. Compared with the single-layered model, the coating of the bi-layered cladding can prevent the Zirconium alloy matrix from excessive creep deformation and thus can protect the cladding. The thicker the coating, the stronger the protective effect from the mechanical point of view. A qualitative case of the cladding creep burst was simulated, and the behavior of the creep burst and creep collapse is similar. The corrosion and oxidation behavior are not considered herein for simplicity. The current bi-layered 3d model can be extended to the structural design, safety analysis, as well as life evaluation of some multi-layered cladding of the accident tolerant fuel (ATF).
燃料棒包壳是由锆合金制成的圆柱形结构,在高温、高压、高辐照等极端使用条件下,会因结构蠕变而发生坍塌。包层的坍塌将导致其失去结构功能,威胁反应堆的安全。基于商用有限元软件ABAQUS及其用户子程序CREEP,建立了具有热辐射有限蠕变行为的双层(涂层和基体材料)三维圆柱包层模型。假定作用在外表面的外部压力是恒定的。随着反应堆内辐照时间的增加,熔覆层的变形和变形速率逐渐增大,最终导致熔覆层坍塌。初始椭圆度对蠕变变形有正向影响。与单层模型相比,双层熔覆层可以防止锆合金基体过度蠕变,从而起到保护熔覆层的作用。从机械角度看,涂层越厚,保护效果越强。定性地模拟了熔覆层蠕变爆裂的情况,发现蠕变爆裂和蠕变坍塌的行为是相似的。为简单起见,本文不考虑腐蚀和氧化行为。现有的双层三维模型可推广到某些耐事故燃料多层包壳的结构设计、安全分析和寿命评估中。
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引用次数: 0
Microstructural Evolution of SiC-Coated C/C Composites Under Argon Ion Irradiation 氩离子辐照下sic包覆C/C复合材料的微观组织演变
IF 0.4 Pub Date : 2022-08-08 DOI: 10.1115/icone29-90325
Xiangmin Xie, Long Yan, Guodong Cheng, Xian Tang
SiC coatings have been used to improve the oxidation resistance and stability of C/C composites in high-temperature reactors. However, the irradiation-induced surface structural transformations of SiC-coated C/C composites have been rarely studied. Herein, chemical vapor reaction (CVR) SiC-coated C/C composites were irradiated with 300 keV argon ions at room temperature with irradiation doses ranging from 5 × 1015–1 × 1017 ions·cm−2. The damage patterns of the pristine C/C composites and SiC-coated C/C composites were observed using scanning electron microscopy, and the shape and size evolutions of the CVR-SiC particles were investigated as a function of the irradiation dose. The results revealed that the pristine C/C composites were severely damaged after ion irradiation, and a large number of defects and pores formed on the surface. In contrast, the ion-irradiated SiC-coated C/C composites showed an undamaged surface. As the irradiation dose increased from 0 to 1 × 1017 ions·cm−2, the CVR-SiC particles were transformed from irregular to spherical shapes, and the average size of the SiC particles was reduced from 22 to 5 μm. The size reduction and spheroidization of the SiC particles under irradiation were attributed to the amorphous transformation of SiC. This study can provide deeper insight into the irradiation behavior of SiC-coated C/C composites in high-temperature reactors.
SiC涂层用于提高C/C复合材料在高温反应器中的抗氧化性和稳定性。然而,辐照诱导的sic涂层C/C复合材料表面结构转变的研究很少。在室温下,用300 keV的氩离子辐照化学气相反应(CVR) sic包覆C/C复合材料,辐照剂量为5 × 1015-1 × 1017离子·cm−2。利用扫描电镜观察了原始C/C复合材料和sic包覆C/C复合材料的损伤模式,并研究了CVR-SiC颗粒的形状和尺寸随辐照剂量的变化规律。结果表明:离子辐照后,原始C/C复合材料损伤严重,表面形成大量的缺陷和气孔;相比之下,离子辐照的sic涂层C/C复合材料表面没有损伤。随着辐照剂量从0 × 1017 ions·cm−2增加到1 × 1017 ions·cm−2,CVR-SiC颗粒由不规则形状转变为球形,颗粒的平均尺寸由22 μm减小到5 μm。辐照作用下碳化硅颗粒的尺寸减小和球化是由于碳化硅的非晶态转变所致。该研究为进一步了解sic涂层C/C复合材料在高温反应器中的辐照行为提供了依据。
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引用次数: 0
Study on Synthesis of the Organophosphorus Functionalized MCM-41 And its Adsorption Property for Dy(III) 有机磷功能化MCM-41的合成及其对Dy(III)的吸附性能研究
IF 0.4 Pub Date : 2022-08-08 DOI: 10.1115/icone29-93196
Cong Mao, Hongji Sang, Jiawei Zheng, Yan Wu
The composite of organophosphorus groups loaded on MCM-41(MCM-Zr-TBP) was prepared by multi-steps impregnation method to develop a novel adsorbent for radioactive lanthanides extraction from the secondary contaminated water. The synthesized hybrid material was characterized by SEM and TG. Dy(III) was taken as the representative of trivalent lanthanides. The adsorption performance of Dy(III) on MCM-Zr-TBP composite was systematically studied as the functions of solution pH, initial concentration, interaction time and aqueous temperature. The results showed that Dy(III) adsorption on MCM-Zr-TBP composite was highly dependent on aqueous pH and initial metal ion concentration. Compared with the Freundlich and pseudo-first order models, the Langmuir and pseudo-second order models presented better fitting for the adsorption data. These results indicated that MCM-Zr-TBP was found to be an effective and competent adsorbent, which could be used for the effective removal of lanthanides from the wastewater.
采用多步浸渍法制备了MCM-41上负载有机磷基团的复合材料(MCM-Zr-TBP),开发了一种用于二次污染水中放射性镧系元素提取的新型吸附剂。对合成的杂化材料进行了SEM和TG表征。以Dy(III)作为三价镧系元素的代表。系统研究了MCM-Zr-TBP复合材料对Dy(III)的吸附性能与溶液pH、初始浓度、作用时间和水溶液温度的关系。结果表明,MCM-Zr-TBP复合材料对Dy(III)的吸附高度依赖于水溶液pH和初始金属离子浓度。与Freundlich模型和拟一阶模型相比,Langmuir模型和拟二阶模型能更好地拟合吸附数据。这些结果表明,MCM-Zr-TBP是一种有效的吸附剂,可用于有效去除废水中的镧系元素。
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引用次数: 0
PWR Spent Fuel Dry Storage Loading Pattern and Safety Evaluation 压水堆乏燃料干贮存方式及安全性评价
IF 0.4 Pub Date : 2022-08-08 DOI: 10.1115/icone29-93351
Li Wen, Gao Jinghui, Li Gang, Zhong Shengdong, Xu Jin, Zhao Bingquan
This paper describes the loading pattern, safety evaluation and operating experiences of PWR plant off-site Spent Fuel Dry Storage System (SFDSS). According to the limits from the SFDSS criticality and heat-transfer safety analysis, ALARA principle and AFA series fuel characteristics, technical staff complete the loading pattern and safety evaluation by analyzing influence of assemblies’ initial enrichment, burn up and cooling time. This paper also shows the temperature and dose data during AFA series fuel SFDSS loading, transportation and storage, which can indicate the actual condition of SFDSS criticality, heat-transfer and radiation. In general, AFA series fuel SFDSS is in good condition and meet the expected design and safety requirements.
介绍了压水堆电站场外乏燃料干式贮存系统的装载方式、安全评价和运行经验。技术人员根据SFDSS临界和传热安全分析限值、ALARA原理和AFA系列燃料特性,通过分析组件初始富集、燃烧和冷却时间的影响,完成了加载方式和安全性评价。本文还给出了AFA系列燃料SFDSS装载、运输和储存过程中的温度和剂量数据,这些数据可以反映SFDSS临界、传热和辐射的实际情况。总体而言,AFA系列燃油SFDSS运行状况良好,符合预期的设计和安全要求。
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引用次数: 0
Corrosion Behavior of a Novel Alumina Forming Austenitic Steel Exposed to Supercritical Water 一种新型氧化铝形成奥氏体钢在超临界水中的腐蚀行为
IF 0.4 Pub Date : 2022-08-08 DOI: 10.1115/icone29-92471
Dayun Sun, Yang Gao, S. Cong, Xianglong Guo
The corrosion behavior of novel alumina-forming austenitic steel Fe-26Ni-19Cr-2.5Al-1Nb-0.5Si and 310S steel in aerated supercritical water (SCW) at 550 °C/25 MPa was investigated. The AFA and 310S steels has been exposed in supercritical water for up to 1000h. The results show that both the weight gain curves of AFA and 310S steels follow near-parabolic law. Although the weight gain of 310S steel exposed in supercritical water after 1000h was up to 37 mg/dm2, the weight gain of AFA steel exposed in supercritical water after 1000h was near 18 mg/dm2, which was only half of that of 310S steel. The weight gain curves indicating that the AFA steel has better corrosion resistance than 310S steel. Besides, microstructure characterization of two steels has been conducted by SEM, EDS and XRD. SEM images shows that there are some differences between surface morphology of 310S steel and AFA steel. The microstructure results show that 310S steel has a double oxide layer: a Fe-riched outer layer and a Cr-riched inner layer, while a multilayer structure mainly composed of Fe-riched oxide layer, Cr-riched oxide layer and Al-riched oxide layer was formed on AFA steel, indicating a different corrosion process from 310S steel. The corrosion mechanism of two steels based on the microstructure is discussed in detail.
研究了新型铝形成奥氏体钢Fe-26Ni-19Cr-2.5Al-1Nb-0.5Si和310S钢在550℃/25 MPa曝气超临界水中的腐蚀行为。AFA和310S钢已在超临界水中暴露长达1000h。结果表明:AFA钢和310S钢的增重曲线均服从近抛物线规律;310S钢在超临界水中暴露1000h后的增重可达37 mg/dm2,而AFA钢在超临界水中暴露1000h后的增重接近18 mg/dm2,仅为310S钢的一半。增重曲线表明AFA钢比310S钢具有更好的耐蚀性。并用SEM、EDS和XRD对两种钢进行了显微组织表征。SEM图像显示,310S钢与AFA钢的表面形貌存在一定的差异。显微组织结果表明,310S钢具有富铁的外层和富cr的内层双重氧化层,而AFA钢则形成了以富铁氧化层、富cr氧化层和富al氧化层为主的多层结构,表明其腐蚀过程与310S钢不同。从微观结构上详细讨论了两种钢的腐蚀机理。
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引用次数: 0
Research on Cracked Fuel Relocation of Dual-Cooled Annular Fuel Element Under Normal and LOCA Conditions 双冷环形燃料元件在正常和局部失稳条件下的裂纹燃料重定位研究
IF 0.4 Q4 NUCLEAR SCIENCE & TECHNOLOGY Pub Date : 2022-08-08 DOI: 10.1115/icone29-90755
Yangbin Deng, Yuan Yin
The application of the dual-cooled annular fuel element can significantly improve the safety and economy of current pressurized water reactors. Due to the geometric differences, the fuel relocation caused by the fuel cracking in annular rods was much more complex and influential on thermal-hydraulic performance than that in solid rods. In this research, the Discrete Element Method (DEM) was applied to perform the simulation of fuel fragment relocation in the annular fuel rod under both long-term normal operation and LOCA conditions, in order to get deep insights into the fuel relocation mechanisms and develop the mathematical relocation model. Under normal operations, it was found that the radial fuel relocation was bidirectional of both inward and outward, resulting in the radial size reduction of both internal and external gas gaps. The maximum reduction of total gaps was about 58% of the as-fabricated value, and the maximum allowable recovery fraction of fuel relocation was about 55%. Under LOCA conditions, the ballooning of the cladding was full considered in the fuel relocation. As a consequence, the substantial axial fuel relocation was found, which resulting a size reduction of active fuel length and a local fuel accumulation at the position of ballooning.
双冷环形燃料元件的应用可以显著提高现有压水堆的安全性和经济性。由于几何结构的差异,环形棒中燃料裂解引起的燃料迁移比固体棒中更为复杂,对热工性能的影响也更大。本研究采用离散元法(DEM)对环形燃料棒在长期正常运行和LOCA两种工况下的燃料碎片重定位进行仿真,深入了解燃料重定位机理,建立燃料重定位数学模型。在正常运行情况下,发现径向燃料迁移是向内和向外双向的,导致内外气隙径向尺寸减小。总间隙的最大减少量约为制造值的58%,燃料再安置的最大允许回收分数约为55%。在LOCA条件下,燃料重新安置时充分考虑了包壳的膨胀。结果,发现了大量的轴向燃料重新定位,导致有效燃料长度减小和气球位置的局部燃料积累。
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引用次数: 0
Summary of the History of Improvement and Optimization of Fuel Management Strategies for Two 1000 MWe PWR Units 两台1000mwe压水堆机组燃料管理策略改进与优化历史总结
IF 0.4 Q4 NUCLEAR SCIENCE & TECHNOLOGY Pub Date : 2022-08-08 DOI: 10.1115/icone29-92954
Zhou Xiaoling, Xu Zhixian, Zhao Bingquan, Li Wen, Zhong Shengdong, Gao Jinghui
This paper takes a certain nuclear power plant (NPP) which consists of two 1000 MWe PWR units as the research object, and summarizes various fuel management strategies experienced since it started commercial operation in 2002 and 2003. These fuel management strategies include: 1) high-leakage annual refueling, refueling fuel enrichment is 3.2% and cycle length reaches about 270 EFPD; 2) fuel type mixed refueling (AFA2G and AFA3G mixed), refueling fuel enrichment increases from 3.2% to 3.7% and cycle length reaches about 320 EFPD; 3) low-leakage 1/4 refueling, refueling fuel enrichment increases from 3.7% to 4.2% and cycle length reaches about 316 EFPD that fuel economy has been greatly improved; 4) low-leakage 18-months refueling, refueling fuel enrichment increases from 4.2% to 4.45% and the refueling cycle has been extended from annual refueling to an average of 16 months; 5) two-enrichment refueling, refueling fuel enrichment is extended from single 4.45% to two enrichment 4.45% and 4.00%, which improves the flexibility of fuel management to well meet the load shedding needs. This paper reviews each fuel management strategy’s general refueling pattern, main design parameters and actual operating parameters of the core, fuel economy and the feedback of related problems, finally further suggests a few optimizations of future fuel management strategies.
本文以某核电站2台1000mwe压水堆机组为研究对象,总结了该核电站自2002年和2003年开始商业运行以来的各种燃料管理策略。这些燃料管理策略包括:1)高泄漏年度加油,加油燃料富集度为3.2%,循环长度达到270 EFPD左右;2)燃料型混合加油(AFA2G和AFA3G混合加油),加油燃料富集度从3.2%提高到3.7%,循环长度达到320 EFPD左右;3)低泄漏1/4加油,加油燃料富集度由3.7%提高到4.2%,循环长度达到316 EFPD左右,燃油经济性大大提高;4)低泄漏18个月换料,换料燃料浓缩度由4.2%提高至4.45%,换料周期由每年换料延长至平均16个月;5)双浓缩加注,加注燃料浓缩度由单次4.45%扩展为两次浓缩4.45%和4.00%,提高了燃料管理的灵活性,很好地满足减载需求。本文综述了各种燃料管理策略的一般加油方式、堆芯的主要设计参数和实际运行参数、燃油经济性以及相关问题的反馈,最后进一步提出了未来燃料管理策略的几点优化建议。
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引用次数: 0
Key Impact Factors Analysis of Fuel Rod End Plug Welding Based on QFD 基于QFD的燃料棒端塞焊接关键影响因素分析
IF 0.4 Q4 NUCLEAR SCIENCE & TECHNOLOGY Pub Date : 2022-08-08 DOI: 10.1115/icone29-92803
Yinghong Li, Z. Lv, C. Li, Yuyu Lin, Shaofang Lin, Zhiyi Cai, Yong-jun Deng, Lihong Nie
Manufacturing defects of fuel rod end plug during welding affect fuel reliability. Failure of ring welding or sealing welding of fuel rod end plug during operation will cause fission gas to enter primary coolant of reactor. In order to determine the sensitivity of the influence of relevant characteristic parameters on the performance of fuel rods during end plug welding, based on the Quality Function Deployment method (QFD) and taking tungsten-inert-gas arc welding (TIG) as an example, the characteristic parameters of fuel rod end plug welding are analyzed. Combined with the experimental results, a correlation matrix between welding parameters and welding performance is constructed by LIKERT scale method with focus on the main welding performance criteria such as welding joint size, color, depth of fusion, metallography (bloating, porosity, inclusion, grain boundary separation, etc.), oxidation resistance, etc. And after rating its correlation degree and importance degree, the relevant House of Quality of end plug welding is constructed, and the key impact parameters are identified. Based on the above analysis, some feasible optimization and improvement proposals are put forward for the quality supervision and welding process of fuel element manufacturing factory.
燃料棒端塞在焊接过程中的制造缺陷影响燃料的可靠性。在运行过程中,燃料棒端塞环焊或密封焊失败,将导致裂变气体进入反应堆一次冷却剂。为了确定燃料棒端塞焊过程中相关特征参数对燃料棒性能影响的灵敏度,基于质量功能展开法,以钨-惰性气体弧焊(TIG)为例,对燃料棒端塞焊的特征参数进行了分析。结合实验结果,以焊接接头尺寸、颜色、熔合深度、金相(膨胀、气孔、夹杂、晶界分离等)、抗氧化性等主要焊接性能指标为指标,采用LIKERT标度法构建了焊接参数与焊接性能的相关矩阵。并对其关联度和重要性进行了评定,建立了相应的端塞焊接质量屋,确定了影响端塞焊接质量的关键参数。在此基础上,对燃料元件制造厂的质量监督和焊接工艺提出了可行的优化改进建议。
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引用次数: 0
Study of Pre-Oxidization Law and Fretting Wear Resistance of CZ2 Alloy Cladding CZ2合金熔覆层预氧化规律及微动磨损性能研究
IF 0.4 Q4 NUCLEAR SCIENCE & TECHNOLOGY Pub Date : 2022-08-08 DOI: 10.1115/icone29-93804
Guocheng Sun, Shi Lin, Xu Wang, Liu-tao Chen
In the core of pressurized water nuclear reactor, coolant flow-induced vibration of Grid to rod fretting (GTRF) is the dominant factor leading to fuel rod damage. pre-oxidization treatment of zirconium cladding forming a ceramic layer on its surface is the main way to reduce the GTRF wear. In this paper, the growth law of CZ2 alloy cladding pre-oxidization zirconia ceramic layer formed in air was studied. The micro-hardness and elastic modulus of CZ2 alloy cladding and zirconia ceramic layer were measured by in-situ nano-mechanical testing system., while the morphology of these pre-oxidization zirconia ceramic layer were observed by scanning electron microscope. The fretting wear properties of the pre-oxidization zirconia ceramic layer were studied by high temperature and high pressure fretting wear tests. The results show that the pre-oxidization zirconia ceramic layer growth law of CZ2 alloy cladding at 560°C and 600°C is consistent, and the pre-oxidization zirconia ceramic layer are compact and crack-free. The pre-oxidization zirconia ceramic layer can improve the fretting wear resistance of CZ2 alloy cladding at high temperature and high pressure, and the maximum wear depth were reduced by 80%.
在压水堆堆芯中,冷却剂流动引起的格棒微动振动是导致燃料棒损坏的主要因素。锆包层预氧化处理在其表面形成陶瓷层是减少GTRF磨损的主要途径。研究了在空气中形成的CZ2合金包覆预氧化氧化锆陶瓷层的生长规律。采用原位纳米力学测试系统测量了CZ2合金熔覆层和氧化锆陶瓷层的显微硬度和弹性模量。扫描电镜观察了预氧化氧化锆陶瓷层的形貌。通过高温、高压微动磨损试验研究了预氧化氧化锆陶瓷层的微动磨损性能。结果表明:在560℃和600℃时,CZ2合金覆层预氧化氧化锆陶瓷层生长规律一致,预氧化氧化锆陶瓷层致密、无裂纹;预氧化氧化锆陶瓷层可以提高CZ2合金熔覆层在高温高压下的抗微动磨损性能,最大磨损深度降低80%。
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引用次数: 0
Preliminary Study on Corrosion Behavior and Mechanical Properties Of Inconel 617 in Impure Helium Environment of VHTR Inconel 617在VHTR非纯氦环境中的腐蚀行为和力学性能的初步研究
IF 0.4 Q4 NUCLEAR SCIENCE & TECHNOLOGY Pub Date : 2022-08-08 DOI: 10.1115/icone29-88943
B. Du, Huaqiang Yin, Tengyu Ma, Haoxiang Li, Weizhen Zheng, Xuedong He
Helium is generally used as coolant in Very-High-Temperature Reactor (VHTR), but a small amount of impurity gas will inevitably be mixed in the primary coolant during construction, operation and maintenance. At high temperature, these impurity gases will corrode with the alloy materials of the intermediate heat exchanger, resulting in the decline of the properties of the superalloy materials. This paper mainly studied the changes of microstructure and mechanical properties of Inconel 617, a candidate material for high temperature reactor intermediate heat exchanger, after aging for 50 hours in impure helium at 950 °C. The microstructure of the alloy was characterized by weighing, scanning electron microscope and energy dispersive X-ray spectroscopy. After corrosion, Cr oxide layer was formed on the alloy surface, and Al internal oxidation appeared below the oxide layer. The mechanical test results showed that the strength and plasticity of Inconel 617 decreased significantly, which was related to the intergranular oxides and carbides. The fracture morphology of the alloy is mainly brittle fracture.
超高温堆(VHTR)一般采用氦气作为冷却剂,但在施工、运行和维护过程中,主冷却剂中不可避免地混入少量杂质气体。在高温下,这些杂质气体会与中间换热器的合金材料发生腐蚀,导致高温合金材料性能下降。本文主要研究了高温反应器中间换热器候选材料Inconel 617在950℃非纯氦中时效50 h后的组织和力学性能变化。通过称重、扫描电镜和x射线能谱分析表征了合金的显微组织。腐蚀后,合金表面形成Cr氧化层,氧化层下方出现Al内氧化。力学试验结果表明,Inconel 617的强度和塑性明显下降,这与晶间氧化物和碳化物的存在有关。合金的断裂形貌以脆性断裂为主。
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引用次数: 0
期刊
Journal of Nuclear Fuel Cycle and Waste Technology
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