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2020 IEEE 11th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)最新文献

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Energy Consumption Analysis in Turning Ti-6Al-4V alloy Ti-6Al-4V合金车削能耗分析
S. H. Imran Jaffery, M. Younas, Mushtaq Khan, Liaqat Ali
One of the major concerns in manufacturing industries include the amount of energy consumed during machining processes. Therefore, the study of the specific energy during machining must be analyzed in relation to the process parameters (feed rate, speed and depth of cut). This work demonstrates the analysis of specific cutting energy (SCE) and cutting power during titanium alloys machining under dry conditions. Turning experiments with uncoated carbide inserts were performed applying Taguchi Design of Experiments technique and analyzed the effect of speed, feed and depth of cut during turning Ti-6Al-4V titanium alloys. ANOVA was done to find out the influence of the machining parameters on energy consumption. The outcome of this analysis indicates that feed rate is the highly dominant factor responsible for the SCE of a machine tool, whereas, cutting speed was found as the influential factor affecting the power during the machining process. The environmental and economic performance for a machining process may be significantly improved by reducing energy consumption using appropriate machining conditions.
在制造业中,主要关注的问题之一是加工过程中消耗的能量。因此,加工过程中比能的研究必须与工艺参数(进给速度、切削速度和切削深度)有关。本文对干燥条件下钛合金加工的切削能量和切削功率进行了分析。采用田口试验设计技术,对Ti-6Al-4V钛合金进行了无涂层硬质合金刀片车削试验,分析了切削速度、进给量和切削深度对钛合金车削的影响。利用方差分析分析了加工参数对能耗的影响。分析结果表明,进给速度是影响机床SCE的主要因素,而切削速度是影响加工过程中功率的主要因素。通过使用适当的加工条件降低能耗,可以显著提高加工过程的环境和经济性能。
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引用次数: 2
Object color recognition and sorting robot based on OpenCV and machine vision 基于OpenCV和机器视觉的物体颜色识别分拣机器人
Wenbin Zhang, Chengliang Zhang, Chengbin Li, He Zhang
Intelligent recognition technology is an extremely important research content in artificial intelligence and an important part of modern intelligent handling systems. For this project, a research scheme of "OpenCV-based color recognition grab robot" is proposed. Machine vision is used to integrate the three-axis truss manipulator structure, and visual recognition, positioning technology and manipulator devices are used to sort and transport targets with different color characteristics.
智能识别技术是人工智能中极其重要的研究内容,是现代智能搬运系统的重要组成部分。针对本课题,提出了一种“基于opencv的颜色识别抓取机器人”的研究方案。采用机器视觉对三轴桁架机械手结构进行整合,利用视觉识别、定位技术和机械手装置对不同颜色特征的目标进行分类和输送。
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引用次数: 8
[Title page] (标题页)
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引用次数: 0
[Copyright notice] (版权)
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引用次数: 0
Dynamic Load Limitation in Electromechanical Systems of the Rolling Mill Stand during Biting 轧机机架咬入过程机电系统的动态载荷限制
A. Radionov, V. Gasiyarov, A. Karandaev, D. Usatiy, V. Khramshin
The paper describes the characteristics of the reversing 5000 rolling mill stand from Magnitogorsk Iron and Steel Works (MMK PJSC). Causes for intolerable dynamic loads during biting are noted. It is shown in the text that one of such causes is angular plays in spindle joints. The paper considers the mechanism for creation of impact loads in case of angular play lock. Also, the paper describes a well-known method for enforced angular play lock before biting, by means of preliminary electric drive boost. It is shown that this method cannot fully compensate the dynamic torque. The reason for this is torque overcontrol during shock loading which depends on how the automatic electric drive speed control system is configured. The paper provides a brief description of the designed math model, presents modeling results proving the conclusion. Also, the paper suggests a method for limiting the dynamic torque through preventive acceleration (boosting) to compensate the value of a dynamic speed control error. Engine speed and torque oscillograms recorded during implementing this method on rolling mill 5000 are presented. Dynamic torque reduction and speed control error are confirmed. Focus areas for further advancements are drawn up.
介绍了马格尼托格尔斯克钢铁厂(MMK PJSC)可逆5000轧机机架的特点。注意到咬咬过程中无法忍受的动态载荷的原因。文中指出,其中一个原因是主轴接头的角作用。本文研究了角锁作用下冲击载荷产生的机理。此外,本文还介绍了一种众所周知的在咬合前利用初步的电力驱动推力强制角度锁紧的方法。结果表明,该方法不能完全补偿动态转矩。这样做的原因是在冲击负荷期间的扭矩过度控制,这取决于如何配置自动电动驱动速度控制系统。文中简要介绍了所设计的数学模型,并给出了验证上述结论的建模结果。此外,本文还提出了一种通过预防性加速(增压)来限制动态转矩的方法,以补偿动态速度控制误差值。给出了该方法在5000轧机上实施时所记录的发动机转速和转矩波形图。确定了动态转矩减小和速度控制误差。制定了进一步发展的重点领域。
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引用次数: 3
An Improved Grey Wolf Optimizer for Flexible Job-shop Scheduling Problem 柔性作业车间调度问题的改进灰狼优化算法
Ye Jieran, W. Aimin, Ge Yan, Shen Xinyi
For the flexible job-shop scheduling problem, an optimal scheduling model with the objective of minimum completion time is established, and an improved grey wolf optimizer is proposed. The algorithm improves the coding method based on Largest Order Value rule of the grey wolf optimizer. At the same time, a local search strategy is introduced to effectively balance the exploration ability and development ability of the algorithm. Finally, experiments verify the effectiveness of the algorithm.
针对柔性作业车间调度问题,建立了以最短完工时间为目标的最优调度模型,提出了改进的灰狼优化算法。该算法改进了灰狼优化器基于最大阶值规则的编码方法。同时,引入局部搜索策略,有效地平衡了算法的探索能力和开发能力。最后,通过实验验证了算法的有效性。
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引用次数: 2
Simulation and theoretical Analyses of the Impact of Velocity, Pressure and Kinetic Energy during Damping in a Shock absorber 减振器阻尼过程中速度、压力和动能影响的仿真与理论分析
P. Sob, M. Pita
The current global crisis of climate change has forced engineers to redesigned automotive cars that will require less fuel combustion and burning of gases to reduced pollution. This has seen energy optimization with less emission control in the automotive industries. This research study presents a simulation of the major parameters for energy regeneration in automotive hydraulic shock absorber during car operation. This involves the simulation of major parameters during damping which impacts the oscillatory motion of the car during motion into rotary motion. In the simulation process, the influence of hydraulic dynamic flow, velocity, pressure and kinetic energy during damping was taken in to consideration during simulation. Parameter such as the bulk fluid modulus, viscous friction torque, and compressive flow in fluid dynamics, motor efficiencies, and torque constant coefficients were simulated theoretically using the theory of stochastic mechanics. It was also shown that the resistance also caused a change in geometry between the working cylinder and reserve cylinder when fluid experiences a change in velocity due to turbulence. It was also shown that the fluid thickness in the damper during damping created turbulent flow and eddies which moves randomly and also affected the energy harvesting process. The drop is pressure during damping is also proportional to the square of velocity the drop in pressure due to the increase in average speed during damping and this can be related to the transfer of Kinetic Energy from the random molecular motion to stochastic mean motion
当前的全球气候变化危机迫使工程师们重新设计汽车,以减少燃料燃烧和气体燃烧,以减少污染。这使得汽车行业在减少排放控制的情况下实现了能源优化。对汽车液压减振器运行过程中能量再生的主要参数进行了仿真研究。这包括在阻尼期间的主要参数的仿真,阻尼影响汽车在运动到旋转运动期间的振荡运动。仿真过程中考虑了阻尼过程中液压动流量、速度、压力和动能的影响。利用随机力学理论对流体力学中的体积流体模量、粘性摩擦力矩、压缩流量、电机效率、转矩常数系数等参数进行了理论模拟。还表明,当流体由于湍流而发生速度变化时,阻力也会引起工作缸和备用缸之间的几何变化。在阻尼过程中,阻尼器内流体的厚度会产生湍流和涡流,这些湍流和涡流是随机运动的,也会影响能量的收集过程。在阻尼期间,压力的下降也与速度的平方成正比,在阻尼期间,由于平均速度的增加,压力的下降,这可以与动能从随机分子运动到随机平均运动的转移有关
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引用次数: 1
Control of a check ball in hydraulic L-shaped pipe by Magnus effect 利用马格努斯效应控制液压l型管止回球
S. Kajiwara
This paper presents a control method of a check ball in hydraulic L-shaped pipe by Magnus effect. The spring-driven ball-type check valve is one of the most important components of hydraulic systems: it controls the position of the ball and prevents backward flow. To simplify the structure, the spring must be eliminated, and to accomplish this, the flow pattern and the behavior of the check ball in the L-shaped pipe must be determined. In this paper, by using CAE tool, we clarified the relationship between the position of the inlet pipe and the check flow rate. By moving the position of the inflow pipe from the center of the housing, a strong swirling flow is generated in the entire housing to give rotational motion to the check ball. Magnus force was exerted by this rotation and it was found that the check flow rate was small and the levitation time was advanced.
提出了一种利用马格努斯效应控制液压l型管止回球的方法。弹簧驱动的球型止回阀是液压系统中最重要的部件之一:它控制球型的位置,防止回流。为了简化结构,必须消除弹簧,为了实现这一目标,必须确定l型管中止回球的流动模式和行为。本文利用CAE工具,明确了进气管位置与止回流量之间的关系。通过将流入管的位置从壳体中心移动,在整个壳体中产生强烈的旋流,使止回阀球旋转。结果表明,旋转后的止回流量减小,悬浮时间提前。
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引用次数: 0
Innovative Solutions for the Covering Process in the Manufacturing of Wire Harnesses to Increase the Automation Degree 线束制造中覆盖工艺的创新解决方案,提高自动化程度
Paul K. Heisler, Marlene Kuhn, Robert Süß-Wolf, J. Franke
The recent trends in the automotive sector are challenging the manufacturers of wire harnesses. Automation, connectivity, and electrification are the key developments for a future car which should on one hand run autonomous and on the other hand have a highly reduced carbon emission. Those advances place higher demands on energy, data and signal transmission which leads to a significant complexity increase of the wiring. Due to their complexity and their impact on its reliability wire harnesses are one of the most important and costly components of modern-day cars. Their labor-intensive production process has seen marginal progress towards a higher degree of automation in recent years and remains predominantly manual. The manual taping process is with over 30% production time proportion one of the most elaborate process of the wire harness manufacturing and represents the highest need for automation and optimization. This paper summarizes the results of a study on alternative processes for replacing the manual taping process and shows further developments and research directions. The study contains the conception and validation of two prototypical test setups for two different coating processes. The research findings identify challenges that can be eliminated by presented further developed solutions.
汽车行业最近的趋势正在挑战线束制造商。自动化、连通性和电气化是未来汽车的关键发展,一方面应该是自动驾驶,另一方面应该是高度减少碳排放。这些进步对能源、数据和信号传输提出了更高的要求,导致布线的复杂性显著增加。由于线束的复杂性及其对汽车可靠性的影响,线束是现代汽车中最重要和最昂贵的部件之一。近年来,他们的劳动密集型生产过程在向更高程度的自动化方面取得了微小的进展,仍然以人工为主。手工包带工艺是线束制造中最复杂的工艺之一,生产时间占比超过30%,代表了对自动化和优化的最高要求。本文总结了替代手工胶带工艺的研究成果,并对今后的发展和研究方向进行了展望。该研究包含两种不同涂层工艺的两个原型测试装置的概念和验证。研究结果确定了可以通过提出进一步开发的解决方案来消除的挑战。
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引用次数: 2
Comparative study of Hydrogen yield from magnesium waste products in Acetic acid and Iron chloride solution 镁废物在醋酸和氯化铁溶液中产氢的比较研究
V. Hashe, T. Jen
Low-grade magnesium (Mg) waste from postconsumer products and production waste cannot be recycled efficiently and economically. This work addresses this challenge by converting this waste into hydrogen. Hydrogen (H2) offers a wide range of benefits and the greatest of them all is its ability and flexibility to be used as a green energy carrier. In this work Mg waste is re-melted, loaded on one side of a stainless steel and allowed to solidify at room temperature to form a galvanic Mg stainless steel couple. Mg reacts slowly with water and releases hydrogen at room temperature and this is followed by the formation of magnesium hydroxide on its surface. Stainless steel net is considered as a metallic catalyst and two acids as accelerators reacting with the couples separately. A set of couples were used to generate hydrogen in 3.5% by weight acetic acid (CH3COOH). The experimental results show that a mean accumulated H2 volume of 3.17 – 3.21 litres was produced in 3600 seconds. Another set of couples produced H2 in 1.5 wt. % of iron chloride (FeCb). The results confirmed FeCl3 as an excellent hydrolysis reaction accelerator with stainless steel as an effective catalyst. On average, the reaction yielded 2700mL of H2 over 3600 seconds which appear to be substantially higher than the litres achieve when CH3COOH was considered as an accelerator.
从消费后产品和生产废料中产生的低品位镁(Mg)废物不能有效和经济地回收。这项工作通过将这种废物转化为氢来解决这一挑战。氢(H2)提供了广泛的好处,其中最大的好处是它作为绿色能源载体的能力和灵活性。在这项工作中,镁废料被重新熔化,装载在不锈钢的一侧,并在室温下凝固,形成电偶镁不锈钢。镁与水反应缓慢,在室温下释放氢,随后在其表面形成氢氧化镁。将不锈钢网作为金属催化剂,将两种酸作为促进剂,分别与金属对发生反应。用一组对在3.5%重量的乙酸(CH3COOH)中生成氢。实验结果表明,在3600秒内平均能产生3.17 ~ 3.21升的氢气。另一组对在1.5 wt. %的氯化铁(FeCb)中产生H2。结果证实FeCl3是一种优异的水解反应促进剂,不锈钢是有效的催化剂。平均而言,反应在3600秒内产生了2700mL的H2,这似乎大大高于CH3COOH作为加速器时所达到的升数。
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引用次数: 1
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2020 IEEE 11th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)
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