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INVESTIGATING THE EFFECT OF HYDROGEN PEROXIDE ON PHOTOCATALYTIC DEGRADATION OF COMMERCIAL PARACETAMOL USING TiO2 研究过氧化氢对使用 TiO2 的商用百草枯光催化降解的影响
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.6
Khoiriah Khoiriah, Reza Audina Putri, Ratnawati Ratnawati, Mega Puspita Sari
The role of hydrogen peroxide on paracetamol degradation was investigated. Photocatalysis system contains UV radiation and commercial titania (TiO2 ) as catalyst. The parameters studied for optimal photocatalysis conditions were catalyst dose (0.05 - 0.2 g), initial concentration of paracetamol (5 - 20 mg L-1), and irradiation times (0 - 210 min). Optimal condition obtained by determining the changes of paracetamol concentration converted to be degradation percentage. The influence of hydrogen peroxide concentrations (1 % - 7 %) on photocatalysis TiO2 system was studied. The highest paracetamol degradation was obtained at addition of 3 %. It gives positive effect on degradation process. Thus, hybrid process (UV / TiO2 / H2O2 ) is more effective in comparison to the process UV/ TiO2 and UV/H2O2. Paracetamol (5 mg L-1) was degraded about 90.80 % using 0.1 g TiO2 , 3 % H2O2 addition for 180 min. According to the GC-MS analysis results, paracetamol degradation forms new less toxic by-products. The hybrid process is an alternative technique for degradation of wastewater containing paracetamol.
研究了过氧化氢对扑热息痛降解的作用。光催化系统包含紫外线辐射和作为催化剂的商用二氧化钛(TiO2)。研究的最佳光催化条件参数包括催化剂剂量(0.05 - 0.2 克)、扑热息痛的初始浓度(5 - 20 毫克/升)和辐照时间(0 - 210 分钟)。通过确定对乙酰氨基酚浓度的变化转换为降解率,获得了最佳条件。研究了过氧化氢浓度(1 % - 7 %)对二氧化钛光催化系统的影响。过氧化氢浓度为 3% 时,扑热息痛的降解率最高。它对降解过程产生了积极影响。因此,与 UV/ TiO2 和 UV/H2O2 过程相比,混合过程(UV/TiO2/H2O2)更为有效。使用 0.1 g TiO2 和 3 % H2O2,持续 180 分钟,扑热息痛(5 mg L-1)的降解率约为 90.80%。根据气相色谱-质谱(GC-MS)分析结果,扑热息痛在降解过程中产生了毒性较低的新副产品。该混合工艺是降解含扑热息痛废水的一种替代技术。
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引用次数: 0
FREE UNDAMPED SPATIAL VIBRATIONS OF A ROBOT FOR PROCESS AUTOMATION IN METALLURGY 冶金过程自动化机器人的自由无阻尼空间振动
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.26
Valentin Slavov, Verjinia Aleksandrova
This paper presents the results of mechano-mathematical modeling of free undamped spatial vibrations of a robot for process automation in metallurgy.A dynamic model of the robot is made. It is studied as a mechanical system with twelve degrees of freedom, contained by seven rigid bodies.Kinetic and potential energy are derived symbolically by using the kinematics study results. The matrices characterizing the mass-inertial and elastic properties of the mechanical system are obtained. The differential equations that describe the free undamped vibrations are derived. They take into account the geometrical, mass, inertial and elastic characteristics of the mechanical system.A compiled calculation algorithm is entered into a standard mathematical software product. Results are obtained in symbolic and graphical form. The natural frequencies and natural mode of a robot with concrete parameters are determined.Results of the study of free undamped vibrations represent a basis for studying of the free damped and forced vibrations of a robot for process automation in metallurgy.
本文介绍了对冶金过程自动化机器人的自由无阻尼空间振动进行机械数学建模的结果。该模型是作为一个具有十二个自由度的机械系统进行研究的,其中包含七个刚体。机械系统的质量惯性和弹性特性矩阵已经得到。推导出描述自由无阻尼振动的微分方程。这些微分方程考虑了机械系统的几何、质量、惯性和弹性特性。计算结果以符号和图形形式显示。对自由无阻尼振动的研究结果为研究冶金过程自动化机器人的自由阻尼振动和强迫振动奠定了基础。
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引用次数: 0
PORT INJECTION OF DIESEL, BIODIESEL, AND PETROL IN A COMPRESSION IGNITION DIRECT INJECTION DIESEL ENGINE TO MITIGATE NITROGEN OXIDES AND SOOT EMISSIONS 在压燃直喷式柴油发动机中喷入柴油、生物柴油和汽油,以减少氮氧化物和烟尘的排放
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.16
S. Sendilvelan, Kannayiram Gomathi, Larissa Sassykova, Muthuswamy Prabhahar
The internal combustion engine is critical to modern society’s development. Spark ignition engine (SI) and compression ignition engine (CI) now use gasoline and diesel as their primary fuels. As a result of burning these fuels, significant amounts of pollutants are released into the atmosphere, resulting in environmental issues. Internal combustion (IC) engines are widely acknowledged as a significant source of environmental air pollution. The engine’s fuel oxidation process not only produces useful power, but also produces significant amounts of pollutant emissions such as carbon monoxide (CO), unburned hydrocarbons (HC), nitrogen oxide (NOx ), and particulate matter (PM). When developing a new combustion process, consideration must be given to: lean homogeneous air-fuel mixture, increased compression ratio, and total and instantaneous combustion, all of which result in Port Injection Compression Ignition (PICI), that is a highly efficient and clean method of combustion. The goal of this research is to conduct an experimental investigation of PICI process of compression in a Premixed Charge Compression Ignition (PCCI) mode with Pilot Injection (PI) as the combustion activator. It was found that when compared to the conventional mode, the PICI mode produces cooler exhaust gas temperatures. Temperatures were lower in the PICI mode with biodiesel and petrol as secondary and primary fuels than in the PICI mode with other fuel combinations. In the PICI mode, the HC emission decreases at higher load with all fuels. In the biodiesel conventional mode, HC emission is minimum than in other modes. For all modes of operation, the specific fuel consumption has reduced with load. Diesel and gasoline have the lowest specific fuel consumption as primary and secondary fuels, respectively. Fuel usage in the PICI mode is lower than in the normal mode.
内燃机对现代社会的发展至关重要。火花点火式发动机(SI)和压燃式发动机(CI)目前使用汽油和柴油作为主要燃料。燃烧这些燃料会向大气中排放大量污染物,造成环境问题。内燃(IC)发动机是公认的环境空气污染的重要来源。发动机的燃料氧化过程不仅产生有用的动力,还会产生大量的污染物排放,如一氧化碳 (CO)、未燃碳氢化合物 (HC)、氧化氮 (NOx) 和颗粒物 (PM)。在开发新的燃烧过程时,必须考虑到:稀薄的均质空气-燃料混合物、增加压缩比、完全燃烧和瞬时燃烧,所有这些都会导致喷嘴喷射压缩点火(PICI),这是一种高效、清洁的燃烧方法。本研究的目标是以先导喷射(PI)作为燃烧激活剂,对预混合充气压缩点火(PCCI)模式下的 PICI 压缩过程进行实验研究。研究发现,与传统模式相比,PICI 模式产生的废气温度较低。在以生物柴油和汽油作为次燃料和主燃料的 PICI 模式下,废气温度低于以其他燃料组合作为次燃料和主燃料的 PICI 模式。在 PICI 模式下,所有燃料在较高负荷下的 HC 排放都会减少。在生物柴油常规模式下,HC 排放量比其他模式最小。在所有运行模式下,比耗油量都随着负荷的增加而减少。柴油和汽油分别作为主要燃料和次要燃料,其比耗油量最低。PICI 模式的燃料用量低于正常模式。
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引用次数: 0
STUDY OF SOLUBILITY PROPERTIES OF COMPONENTS IN ACETATE UREA - TRIETHANOLAMINE - WATER SYSTEM 研究醋酸脲-三乙醇胺-水体系中各种成分的溶解特性
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.1
Eldor Khusanov, Zhamshid Shukhurov
In this work, in order to synthesize new physiologically active substances, the solubility properties of the components in the acetate urea triethanolamine water ternary system were studied by observational polythermal method at a wide range of concentration and a temperature range from -43°C to 18°C. The solubility diagram of the studied system was constructed and the crystallization areas of all substances acetateurea, triethanolamine, ice and the new compound С3Н8O3N2∙N(C2H4OH)3 acetate ureatriethanolammonium were separated. The composition of the new substance С3Н8O3N2∙N(C2H4OH)3 was determined using the chemical analysis method. In order to determine optimal conditions for the synthesis of С3Н8O3N2∙N(C2H4OH)3 acetate ureatriethanolammonium, which has a new physiologically active property, the rheological properties of the solution were studied by adding triethanolamine to 60, 70 and 80 % acetateurea. A “composition-property” diagram was constructed based on the rheological properties of the studied system, the рH indicator, the density and viscosity of the solution, and the refractive index. The optimal conditions for the synthesis of the new substance С3Н8O3N2∙N(C2H4OH)3 acetate ureatriethanolammonium, obtained by the ratio of components, were determined by adding triethanolamine to a 60 % acetate urea solution.
在这项工作中,为了合成新的生理活性物质,采用观察聚热法研究了醋酸脲三乙醇胺水三元体系中各组分在-43°C至18°C的宽浓度和温度范围内的溶解特性。绘制了所研究体系的溶解度图,并分离了所有物质醋酸脲、三乙醇胺、冰和新化合物С3Н8O3N2∙N(C2H4OH)3 醋酸脲三乙醇胺的结晶区域。采用化学分析方法确定了新物质 С3Н8O3N2∙N(C2H4OH)3 的成分。为了确定合成具有新的生理活性特性的С3Н8O3N2∙N(C2H4OH)3 醋酸脲乙醇铵的最佳条件,研究了在 60%、70% 和 80% 醋酸脲中加入三乙醇胺后溶液的流变特性。根据所研究体系的流变特性、рH 指标、溶液的密度和粘度以及折射率,构建了 "成分-特性 "图。在 60 % 的醋酸脲溶液中加入三乙醇胺,确定了合成新物质 С3Н8O3N2∙N(C2H4OH)3醋酸脲三乙醇胺的最佳条件。
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引用次数: 0
PHYSICO-CHEMICAL ANALYSIS OF QUARTZ SAND AND TECHNOLOGICAL WASTE USED AS A MAIN RAW MATERIAL FOR GLASS PRODUCTION 作为玻璃生产主要原料的石英砂和技术废料的物理化学分析
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.13
Khidir A. Adinaev, Zulayha Kadyrova
The composition and structure of Sherobod quartz sand and man-made waste were fully investigated using chemical, scanning electron microscope, X-ray, infrared spectroscopic and differential thermal analysis methods. It was found that the content of lead and manganese oxides in Handiza lead concentrate and manganese waste is 25 - 26 %, respectively, and silicon oxide in Sherabad quartz sand is more than 80 %. According to the results of chemical and physico-chemical analyzes of Sherabad quartz sand and man-made waste, it was found that they can be added as glass components by cleaning them from various additives.
利用化学、扫描电子显微镜、X 射线、红外光谱和差热分析方法,对舍罗巴德石英砂和人造废料的成分和结构进行了全面研究。研究发现,汉地扎铅精矿和锰废料中的铅和锰氧化物含量分别为 25% - 26%,而谢洛博德石英砂中的氧化硅含量超过 80%。根据对谢拉巴德石英砂和人造废料的化学和物理化学分析结果,发现它们可以通过清除各种添加剂作为玻璃成分添加到玻璃中。
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引用次数: 0
COMPUTER SIMULATION OF PRELIMINARY HEAT TREATMENT AND RADIAL-SHEAR ROLLING OF BRASS 黄铜初步热处理和径向剪切轧制的计算机模拟
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.21
A. Naizabekov, S. Lezhnev, E. Panin, A. Arbuz, A. Tolkushkin, Pavel Tsyba, Vasily Rubanik, Yury Tsarenko
This paper presents the results of computer modeling of preliminary heat treatment and radial-shear rolling of L63 brass in the Deform program by cellular automata method. Quenching and annealing were simulated as pre-heat treatment modes. Radial-shear rolling consisted of three passes with a compression of 3 mm per pass. The variable parameters were the roll rotation speed (40 rpm, 70 rpm and 100 rpm) and the workpiece heating temperature before rolling (500°C and 700°C). It was found that the most effective mode of preliminary heat treatment of L63 brass is annealing at a temperature of 500°C. The most rational value of the heating temperature of the workpiece before rolling is 500°C, since in this case, at all selected speeds the recrystallization process does not start, which contributes to intensive grain grinding. An increase of roll rotation speed causes additional deformation heating, which contributes to recrystallization and a decrease of grain grinding intensity.
本文介绍了用单元自动机方法在 Deform 程序中对 L63 黄铜的初步热处理和径向剪切轧制进行计算机建模的结果。淬火和退火作为预热处理模式进行了模拟。径向剪切轧制包括三次轧制,每次压缩 3 毫米。可变参数为轧辊转速(40 rpm、70 rpm 和 100 rpm)和轧制前的工件加热温度(500°C 和 700°C)。研究发现,L63 黄铜初步热处理的最有效模式是在 500°C 温度下退火。轧制前工件加热温度的最合理值是 500°C,因为在这种情况下,在所有选定的速度下,再结晶过程都不会开始,这有助于强化晶粒研磨。轧辊转速的增加会引起额外的变形加热,从而导致再结晶,降低晶粒研磨强度。
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引用次数: 0
DIVERSITY AND PHYTATE-DEGRADING POTENTIAL OF YEAST MICROORGANISMS ISOLATED FROM SOURDOUGH 从酸面团中分离的酵母微生物的多样性和植酸降解潜力
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.10
Nadezhda Dimitrova Nankova, E. Pisareva, V. Petrova, A. Tomova
Phytases, which perform the stepwise hydrolysis of phytic acid to myo-inositol and inorganic phosphate, are used worldwide to reduce phosphorus pollution and improve nutrition in monogastric animals and humans. Yeasts isolated from their natural environments represent rich and still underexplored sources of industrially valuable enzymes, including phytases; therefore, they are widely studied for the production of these enzymes. In this regard, thirteen yeast pure cultures were isolated from the microbial consortium of four types of sourdough obtained during the natural fermentation of different grain-based flours. Ten of the newly isolated yeast strains were selected as potential phytase producers based on their growth in liquid culture media with sodium phytate as the sole source of phosphorus. Using 18S rDNA and D1/D2 26S rDNA analyses, the species affiliation of the selected isolates was established. They referred to seven yeast species from 3 families, with the most significant representation of the family Saccharomycetaceae.Intracellular phytate-degrading activity was found in 8 isolates, the highest being in Nakaseomyces glabratus strain 7-4. The highest level of extracellular phytase was measured in Pichia membranifaciens strain 5-2. Both isolates showed significant antioxidant capacity higher than those of ascorbic acid.
植酸酶可将植酸逐步水解为肌醇和无机磷酸盐,在全球范围内被用于减少磷污染,改善单胃动物和人类的营养状况。从自然环境中分离出来的酵母是包括植酸酶在内的具有工业价值的酶的丰富来源,但尚未得到充分开发。在这方面,我们从四种酸面团的微生物群中分离出 13 种酵母纯培养物,这些酸面团是在不同谷物面粉的自然发酵过程中获得的。根据它们在以植酸钠为唯一磷源的液体培养基中的生长情况,新分离的酵母菌株中有 10 株被选为潜在的植酸酶生产者。通过 18S rDNA 和 D1/D2 26S rDNA 分析,确定了所选分离株的物种归属。在 8 个分离物中发现了胞内植酸降解活性,其中以 Nakaseomyces glabratus 菌株 7-4 的降解活性最高。细胞外植酸酶含量最高的是 Pichia membranifaciens 菌株 5-2。两种分离物的抗氧化能力都明显高于抗坏血酸。
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引用次数: 0
EXPLORING STRENGTHENING MECHANISMS OF ULTRAFINE-GRAINED Fe35Mn27Ni28Co5Cr5 HIGH-ENTROPY ALLOY PROCESSED BY SEVERE COLD ROLLING PROCESS 探索采用极端冷轧工艺加工的超细晶粒化 Fe35Mn27Ni28Co5Cr5 高淬透性合金的强化机理
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.20
Majid Naseri, A. Moghaddam, S. Lezhnev, Nataliya A. Shaburova, Anatoliy Pellenen, Evgenii Bodrov, E. Panin, Marina Samodurova, E. Trofimov
This study describes the strengthening mechanisms of an ultrafine-grained (UFG) Fe35Mn27Ni28Co5Cr5 high-entropy alloy (HEA) processed by severe cold rolling (SCR) process at room temperature. Microstructural evaluations were performed by field emission scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The findings demonstrated that the development of deformation microstructures consisted of a single face-centered cubic (FCC) phase with stretched grains along the rolling direction and lamellar deformation bands after a 90 % reduction in thickness. Using the Nix-Gao model, the dislocation density was determined by measuring the microhardness indentation size effect. The results indicated that an increase in rolling deformation leads to an increase in dislocation density. The dislocation density increased from 2.28 ×109 cm-2 for as-homogenized specimen to 8.65 ×109 cm-2 after 90 % reduction in thickness. The yield strength of the UFG Fe35Mn27Ni28Co5Cr5 HEA was 5.2 times (1155 MPa) higher than that of the as-homogenized state (225 MPa). Finally, an assessment was conducted on the relative contributions of individual mechanisms, such as dislocation and grain refinement, to the strengthening of the Fe35Mn27Ni28Co5Cr5 HEA.
本研究描述了室温下通过严格冷轧(SCR)工艺加工的超细晶粒(UFG)Fe35Mn27Ni28Co5Cr5 高熵合金(HEA)的强化机制。采用场发射扫描电子显微镜(SEM)和透射电子显微镜(TEM)对微观结构进行了评估。研究结果表明,变形微观结构的发展包括单一的面心立方(FCC)相,沿轧制方向具有拉伸晶粒,厚度减少 90% 后具有片状变形带。利用 Nix-Gao 模型,通过测量显微硬度压痕尺寸效应来确定位错密度。结果表明,轧制变形的增加会导致位错密度的增加。位错密度从均质化试样的 2.28 ×109 cm-2 增加到厚度减少 90% 后的 8.65 ×109 cm-2。UFG Fe35Mn27Ni28Co5Cr5 HEA 的屈服强度(1155 兆帕)是同质化状态(225 兆帕)的 5.2 倍。最后,对位错和晶粒细化等个别机制对 Fe35Mn27Ni28Co5Cr5 HEA 强化的相对贡献进行了评估。
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引用次数: 0
REVIEW ON THE SYNTHESIS OF ALPHA-LIPOIC ACID AND ITS THERAPEUTIC POTENTIAL IN EXPERIMENTAL MODEL OF DEMENTIA 综述硫辛酸的合成及其在痴呆症实验模型中的治疗潜力
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.8
Hristian Staykov, R. Kalfin, L. Tancheva
LA or (±)-α-Lipoic acid (6,8-thioctic acid, 5-(1,2-dithiolan-3-yl)pentanoic acid) (LA) is a heterocyclic thia fattyacid consisting of pentanoic acid and a 1,2-dithiolan-3-yl group at the 5-position. LA is an amphiphilic pharmacophorewith excellent antioxidant, anti-inflammatory and neuroprotective effects attested by numerous studies for its potentialutility in both the treatment and diverse forms of prophylaxis of neurodegenerative disorders, especially Alzheimer’sdisease. This article aims to assess the differences in neuroprotective effect after short-term (11 days) and longterm(51 days) LA administration in an experimental rat model of scopolamine-induced dementia by correlatingbiochemical data on acetylcholinesterase activity with behavioural data. Behaviourally appraised changes in learningand memory appear to correlate with biochemical changes in AChE activity. The neuroprotective effect of LA, asascertained by its beneficial effects on learning and memory in a scopolamine animal model, appears to be associatedwith cholinergic mechanisms (a decrease in AChE activity), and to be larger after short-term administration ratherthan long-term administration. These results further underscore the candidacy of LA as a viable drug candidatesuitable for continued investigation and derivate synthesis endeavours.
LA或(±)-α-硫辛酸(6,8-硫辛酸,5-(1,2-二硫环戊烷-3-基)戊酸)(LA)是一种杂环硫脂肪酸,由戊酸和位于 5 位的 1,2-二硫环戊烷-3-基团组成。LA 是一种两亲性药剂,具有卓越的抗氧化、抗炎和神经保护作用,大量研究证明其在治疗和预防神经退行性疾病(尤其是阿尔茨海默氏症)方面具有潜在的作用。本文旨在通过将乙酰胆碱酯酶活性的生化数据与行为数据相关联,评估在东莨菪碱诱发痴呆的实验大鼠模型中短期(11 天)和长期(51 天)服用 LA 后神经保护作用的差异。从行为学角度评估的学习和记忆变化似乎与乙酰胆碱酯酶活性的生化变化相关。在东莨菪碱动物模型中,LA 对学习和记忆的有益影响证实了它的神经保护作用,这种作用似乎与胆碱能机制(乙酰胆碱酯酶活性降低)有关,而且短期给药比长期给药的作用更大。这些结果进一步表明,LA 是一种可行的候选药物,适合继续研究和进行衍生物合成。
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引用次数: 0
PROCESSING OF A WASHED DRY CONCENTRATE CONTAINING 26% P2O5 INTO AMMOPHOSPHATE, SULPHO- AND NITROAMMOPHOSPHATE FERTILIZERS 将含 26% P2o5 的水洗干浓缩物加工成磷酸盐、硫酸盐和硝酸盐肥料
Q3 Engineering Pub Date : 2024-05-07 DOI: 10.59957/jctm.v59.i3.2024.4
Azam A. Rasulov, S. Namazov, A. Seytnazarov, U. Alimov, B. Sultonov
The process of obtaining ammophosphate by means of phosphoric acid decomposition of washed dried concentrate (WDC) with 26 % Р2О5 and 10 % СО) - raw material for the production of thermally fired concentrate, has been studied. The extraction phosphoric acid contains (mass. %): 16.46 P2O5, 0.06 CaO, 1.11 MgO, 0.27 Fe2O3, 0.41 Al2O3, 2.98 SO3 and 0.99 F. The mass ratio of WPPA: WDC ranged from 100: 10 to 100: 30. Then acidic phosphate pulps (at 65°C) after 45 minutes were ammoniated to pH = 3.8, granulated and dried at 85 - 90°C. It has been shown that the nitrogen content in the finished product ranges from 4.92 - 7.11 %, total phosphorus (P2O 5t.) 41.48 - 46.44 %, phosphorus assimilated by plants (P2O5acceptable) 34.79 - 45.11 %, water-soluble phosphorus (P2O 5w.s.) 23.49 - 37.73 %. The addition of 5 - 7.5 % H2SO4 or HNO3 in the form of a monohydrate makes it possible to intensify the process of phosphoric acid decomposition of phosphate raw materials and to obtain sulfo- and nitroammophosphate with significantly highcontents of P2O5 acceptable and P2O5 w.s.. So, with a weight fraction of WDC equals to 30 and weight fractions of H2SO4 - 5 and 7.5, there have been 37.6 and 34.47 % P2O5 total in sulfoammophosphate; 24.11 and 22.06 % CaO t. , 88.75 and 96.4 % P2O5 acceptable: P2O5t., 77.39 and 79.54 % P2O5 w.s. : P2O5t., 6.03 and 7.08 % nitrogen, respectively. In the case of using HNO3, nitroammophosphate contains the largest amount of nitrogen due to additionally introduced nitric acid, but the phosphate raw material has a relatively low decomposition coefficient. The strength of granules of all brands of fertilizers averages 3.50 MPa and are quite suitable for bulk storage and transportation. Material balances for the production of ammophosphate, sulfoammophosphate and nitroammophosphate have been calculated.
研究了通过磷酸分解含有 26 % Р2О5 和 10 % СО) 的水洗干燥精矿 (WDC) 获得磷酸铵的工艺,该精矿是生产热烧精矿的原料。萃取磷酸的含量(质量百分比)为WPPA 和 WDC 的质量比从 100:10 到 100:10:WDC 的质量比从 100:10 到 100:30 不等。然后将酸性磷酸盐浆(65°C)在 45 分钟后氨化至 pH = 3.8,造粒并在 85 - 90°C 下干燥。结果表明,成品中的氮含量为 4.92 - 7.11 %,总磷(P2O 5t.)为 41.48 - 46.44 %,植物吸收磷(P2O5acceptable)为 34.79 - 45.11 %,水溶性磷(P2O 5w.s.)为 23.49 - 37.73 %。添加 5 - 7.5 % 的 H2SO4 或 HNO3(一水合物),可以强化磷酸原料的磷酸分解过程,并获得 P2O5 可接受磷和 P2O5 w.s. 含量明显较高的硫代和硝基磷酸盐。因此,当 WDC 的重量分数为 30,H2SO4 的重量分数为 5 和 7.5 时,硫代磷酸中的 P2O5 总含量分别为 37.6 和 34.47%;CaO t.分别为 24.11 和 22.06%;P2O5 可接受含量分别为 88.75 和 96.4%;P2O5 w.s.分别为 77.0 和 77.0%:P2O5t.、77.39 和 79.54 % P2O5 w.s.:P2O5t.、6.03 和 7.08 % 氮。在使用 HNO3 的情况下,由于额外引入了硝酸,硝基氨磷酸盐含氮量最高,但磷酸盐原料的分解系数相对较低。所有品牌化肥的颗粒强度平均为 3.50 兆帕,非常适合散装储存和运输。磷酸铵、磺胺磷酸酯和硝基磷酸酯生产的物料平衡已经计算出来。
{"title":"PROCESSING OF A WASHED DRY CONCENTRATE CONTAINING 26% P2O5 INTO AMMOPHOSPHATE, SULPHO- AND NITROAMMOPHOSPHATE FERTILIZERS","authors":"Azam A. Rasulov, S. Namazov, A. Seytnazarov, U. Alimov, B. Sultonov","doi":"10.59957/jctm.v59.i3.2024.4","DOIUrl":"https://doi.org/10.59957/jctm.v59.i3.2024.4","url":null,"abstract":"The process of obtaining ammophosphate by means of phosphoric acid decomposition of washed dried concentrate (WDC) with 26 % Р2О5 and 10 % СО) - raw material for the production of thermally fired concentrate, has been studied. The extraction phosphoric acid contains (mass. %): 16.46 P2O5, 0.06 CaO, 1.11 MgO, 0.27 Fe2O3, 0.41 Al2O3, 2.98 SO3 and 0.99 F. The mass ratio of WPPA: WDC ranged from 100: 10 to 100: 30. Then acidic phosphate pulps (at 65°C) after 45 minutes were ammoniated to pH = 3.8, granulated and dried at 85 - 90°C. It has been shown that the nitrogen content in the finished product ranges from 4.92 - 7.11 %, total phosphorus (P2O 5t.) 41.48 - 46.44 %, phosphorus assimilated by plants (P2O5acceptable) 34.79 - 45.11 %, water-soluble phosphorus (P2O 5w.s.) 23.49 - 37.73 %. The addition of 5 - 7.5 % H2SO4 or HNO3 in the form of a monohydrate makes it possible to intensify the process of phosphoric acid decomposition of phosphate raw materials and to obtain sulfo- and nitroammophosphate with significantly highcontents of P2O5 acceptable and P2O5 w.s.. So, with a weight fraction of WDC equals to 30 and weight fractions of H2SO4 - 5 and 7.5, there have been 37.6 and 34.47 % P2O5 total in sulfoammophosphate; 24.11 and 22.06 % CaO t. , 88.75 and 96.4 % P2O5 acceptable: P2O5t., 77.39 and 79.54 % P2O5 w.s. : P2O5t., 6.03 and 7.08 % nitrogen, respectively. In the case of using HNO3, nitroammophosphate contains the largest amount of nitrogen due to additionally introduced nitric acid, but the phosphate raw material has a relatively low decomposition coefficient. The strength of granules of all brands of fertilizers averages 3.50 MPa and are quite suitable for bulk storage and transportation. Material balances for the production of ammophosphate, sulfoammophosphate and nitroammophosphate have been calculated.","PeriodicalId":38363,"journal":{"name":"Journal of Chemical Technology and Metallurgy","volume":"24 42","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141005761","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Journal of Chemical Technology and Metallurgy
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