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DEVELOPMENT OF RECOMMENDATIONS FOR THE IMPLEMENTATION OF COMBINED DEFORMATION TREATMENT “ECAP-DRAWING” INTO PRODUCTION 为在生产中实施组合变形处理 "ecap-drawing "提出建议
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i1.2024.21
I. Volokitina, A. Volokitin, Gulnara Ulyeva, Elisey Khlopkov, Oxana Maldina
Combined innovative technology developed in this article makes it possible to produce bimetallic long products in the form of bars and wires with improved mechanical properties, due to the ultrafine grain structure of the material, with less energy and labor costs and implementation of continuity principle in industrial enterprises of metal-working industry. The combination of equal-channel angular pressing with drawing makes it possible not only to harden the composition, but at the same time to preserve important and regulated by a number of GOST plastic properties of the products. This circumstance favorably distinguishes the method under study from other (traditional) types of deformation treatment.
本文开发的创新组合技术可以生产棒材和线材形式的双金属长材产品,由于材料的超细晶粒结构,产品的机械性能得到了改善,同时降低了能源和劳动力成本,并在金属加工行业的工业企业中贯彻了连续性原则。将等道角冲压与拉拔相结合,不仅可以硬化成分,同时还能保持产品的重要塑性,并符合多项国家标准的规定。这种情况使所研究的方法有别于其他(传统)变形处理方法。
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引用次数: 0
PROCESS FOR RECOVERING SILICA FROM LITHOMARG CLAY: VALUE ADDITION OF UNEXPLOITEDMINING REJECT 从石质粘土中回收二氧化硅的工艺:未开发矿产的增值回收
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i1.2024.15
M. Najar, Amrita Karn, P. Nageshwar, Pravin Bhukte, Mukesh Chaddha, Anupam Agnihotri
Physico-chemical treatment was adopted for processing alumino-siliceous lithomarg clay known as saprolite. The study explained the potential of utilizing saprolite clay as fast resource for recovering silica mineral phases for value added utilization of unused mining reject. The conversion of saprolite to silica enriched low iron precursor was achieved by chemical activation with 1:1 v/v aqueous hydrochloric acid. Recovery of nano-silicate was achieved from the low iron precursor by dissolution in aqueous sodium hydroxide followed by precipitation in acid medium and centrifugation. Physical characterization of silicate nano particle was accomplished by scanning electron microscopy (SEM) and the range of impurities was determined by inductively coupled plasma (ICP) analysis.
采用物理化学处理方法加工铝硅质石灰质粘土,即闪长岩。该研究说明了利用闪长岩粘土作为快速回收硅矿物相的资源的潜力,以实现未使用采矿废料的增值利用。通过使用 1:1 v/v 的盐酸水溶液进行化学活化,实现了将白云石转化为富含二氧化硅的低铁前驱体。通过在氢氧化钠水溶液中溶解,然后在酸性介质中沉淀和离心,从低铁前体中回收纳米硅酸盐。通过扫描电子显微镜(SEM)对纳米硅酸盐颗粒进行了物理表征,并通过电感耦合等离子体(ICP)分析确定了杂质的范围。
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引用次数: 0
METHODS FOR THE SYNTHESIS OF TiO2 NANOPARTICLES. PROPERTIES OF TEXTILE MATERIALS TREATED WITH TiO2 NANOPARTICLES 二氧化钛纳米颗粒的合成方法。用二氧化钛纳米颗粒处理的纺织材料的性能
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.7
Margarita Koleva, D. Angelova, D. Zheleva
In recent decades, interest in oxide nanomaterials with multifunctional properties has grown significantly. Titanium dioxide undoubtedly belongs to them, characterized by exceptional photocatalytic activity, non-toxicity, high availability, biocompatibility, antibacterial properties, and low cost. The treatment of textile materials with TiO2 nanoparticles is relatively simple, but the insufficient bonding efficiency between certain fibers and TiO 2 nanoparticles creates a problem regarding the stability and durability of the nanocomposites. In this study, an attempt was made to improve the properties of cotton modified with gelatin hydrogel, which was cross-linked by glutaraldehyde, and incorporated titanium nanoparticles. Three modification methods were applied, varying the mixing regimes of the components and the conditions. The composite materials were investigated via SEM, FTIR, UV-Vis and elemental analysis.For the first time, titanium nanoparticles obtained by the reduction of TiO2 with oxalic acid were used to modify cotton. Cotton samples were modified with gelatin hydrogel cross-linked with glutaraldehyde to increase the active groups of cellulose fibers that bind to Ti ions. Using the hydrogel, the nanoparticles are deposited on the surface of the textile substrate. The elemental analysis shows the presence of TiO2 nanoparticles. Lines for Ti atoms appear, which is evidence that the particles retain their composition after immobilization. Microscopic analyzes showed that TiO2 nanoparticles were distributed unevenly in the cotton matrix. In the UV  analysis, the appearance of a new absorption at 890 cm-1 was observed due to the attachment of Ti-NPs. The appearance of the IR  peak at 878 cm-1 confirms the formation of chelate complexes of the nanoparticles in the composite material.
近几十年来,人们对具有多功能特性的氧化物纳米材料的兴趣与日俱增。二氧化钛无疑是其中的一种,它具有卓越的光催化活性、无毒性、高可用性、生物相容性、抗菌性和低成本等特点。用 TiO2 纳米粒子处理纺织材料相对简单,但由于某些纤维与 TiO 2 纳米粒子之间的结合效率不足,导致纳米复合材料的稳定性和耐久性出现问题。在这项研究中,我们尝试用明胶水凝胶对棉花进行改性,改性后的明胶水凝胶经戊二醛交联,并加入了纳米钛粒子,从而改善了棉花的性能。研究人员采用了三种改性方法,并改变了各组分的混合方式和条件。通过扫描电镜、傅立叶变换红外光谱、紫外可见光谱和元素分析对复合材料进行了研究。棉花样品用戊二醛交联的明胶水凝胶进行改性,以增加纤维素纤维与钛离子结合的活性基团。利用水凝胶将纳米粒子沉积在纺织基材表面。元素分析表明了 TiO2 纳米粒子的存在。出现了钛原子线,这证明颗粒在固定后保持了其成分。显微分析表明,TiO2 纳米粒子在棉基质中分布不均。在紫外分析中,由于 Ti-NPs 的附着,在 890 cm-1 处出现了新的吸收。878 cm-1 处红外峰的出现证实了纳米颗粒在复合材料中形成了螯合物。
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引用次数: 0
THE POTENTIAL FOR CARBON SEQUESTRATION IN RECLAIMED MINE SOIL 复垦矿山土壤固碳的潜力
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.20
Ekaterina Serafimova, K. Dedelyanova
Mining sector has been the central attention of the business and public policy sustainable development scheme for several years. Reclamation territories are with potential carbon sequestration capacity in degraded mining areas and can be an impeccable option for achieving sustainable development goal-13. This paper made an investigation about the presence of heavy metals in reclaimed area possibilities to improve reclaimed soils with biochar with idea to enhance ecosystem carbon pool and atmospheric CO2 sequestration capacity to offset CO2 emission and soil organic carbon losses. The results show that the carbon content in biochar is 46.6 % and would be classified in class 2 according to the International Biochar Initiative. H/C and O/C atomic ratios could be useful for restoration of degraded poor mine soils through enhanced carbon sequestration. O/C ratio is 0.085 mol mol–1 and half-life of biochar is 2795.65 years, which confirm the biochar stability. For each kilogram of biochar incorporated into the soil, 144 g of carbon were sequestrated 52,8 % CO2 emission reduction. Hence, the biochar developed in this study can be used in carbon-deficient soils with the added benefit of long-term carbon storage.
多年来,采矿业一直是商业和公共政策可持续发展计划的核心关注点。在退化的矿区,复垦土地具有潜在的固碳能力,可以成为实现可持续发展目标-13 的一个无可挑剔的选择。本文调查了复垦区重金属的存在情况,探讨了利用生物炭改良复垦土壤的可能性,旨在提高生态系统碳库和大气二氧化碳固碳能力,以抵消二氧化碳排放和土壤有机碳损失。研究结果表明,生物炭中的碳含量为 46.6%,根据国际生物炭倡议被划分为 2 级。H/C 原子比和 O/C 原子比可通过加强固碳来恢复退化的贫矿土壤。O/C 原子比为 0.085 mol mol-1,生物炭的半衰期为 2795.65 年,这证实了生物炭的稳定性。每向土壤中添加 1 公斤生物炭,可固碳 144 克,减少二氧化碳排放 52.8%。因此,本研究开发的生物炭可用于缺碳土壤,并具有长期储碳的额外优势。
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引用次数: 0
SYNTHESIS AND PROPERTIES OF NdMeIITeO4.5 (MeII – Ca,Ba) TELLURITES NdMeIITeO4.5 (MeII - Ca,Ba) TELLURITES 的合成与性质
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i1.2024.18
Kenzhebek Rustembekov, A. Toibek, Mitko Stoev, Gulim Mukusheva, Timur Sadykov
The aim of this work was to synthesize and investigate the roentgenographic and electro-physical properties of new phases, namely double tellurites of neodymium. Oxotellurites of the composition NdMeIITeO4.5(MeII - Ca, Ba) were synthesized by the method of ceramic technology with high-temperature interaction of Nd2O3, TeO2 oxides with carbonates of alkaline earth metals in the interval of 800°С - 1200°С. Roentgenograms of the synthesized compounds were obtained using an Empyrean powder diffractometer by PANalytical and indication was determined using the X’Pert HighScore Plus program. It was found that the synthesized tellurites were crystallized in tetragonal syngony. The unit cell parameters, roentgen and pycnometric densities of the compounds were determined. It was revealed that with increasing ionic radii from Ca to Ba, the lattice parameters and unit cell volumes of synthesized tellurites increase. The assumed structure of the synthesized double tellurites of neodymium is a distorted perovskite structure. A study of the temperature dependence of the dielectric permittivity and electrical resistance of tellurites of neodymium-alkaline earth metals established that they can possess semiconducting properties at 293 K - 483 K. Temperature coefficients of resistance and forbidden zone width of tellurites were calculated.
这项工作的目的是合成和研究新阶段(即钕的双碲化物)的射线照相和电物理特性。通过 Nd2O3、TeO2 氧化物与碱土金属碳酸盐在 800°С - 1200°С 高温下相互作用的陶瓷技术方法,合成了成分为 NdMeIITeO4.5(MeII-Ca,Ba) 的氧化碲。使用 PANalytical 公司的 Empyrean 粉末衍射仪获得了合成化合物的伦琴射线图,并使用 X'Pert HighScore Plus 程序确定了指示。结果发现,合成的碲化物呈四方共晶。测定了化合物的单胞参数、伦琴密度和焦耳密度。结果表明,随着离子半径从 Ca 到 Ba 的增加,合成碲化物的晶格参数和单胞体积也随之增加。合成的钕双碲化物的假定结构是一种扭曲的包晶结构。对钕碱土金属碲的介电常数和电阻的温度依赖性的研究表明,它们在 293 K - 483 K 时具有半导体特性。
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引用次数: 0
CONDITION BASED ASSESSMENT FOR PREDICTIVE MAINTENANCE OF METALLURGICAL EQUIPMENT 基于状态的冶金设备预测性维护评估
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.23
Emil Mihailov, Ivanka Petrova, Monika Asenova
The continuous nature of metallurgical technologies and the intensification of production increase the risk of damage to high-temperature equipment during the technological process. The destruction of the structural integrity of the refractory insulation of this equipment leads to the forced interruption of production and significant costs of emergency response and require measures to be taken to reduce the risk of such situations. An opportunity to solve these problems in the metallurgical industry is the introduction into the production process of sustainable systems for making informed decisions and predictive maintenance of equipment, based on continuous or periodic monitoring of the condition of refractory insulation of high-temperature furnaces and auxiliary equipment. Predictive maintenance of technological equipment and aggregates, based on an assessment of their current condition, extends their life, reduces downtime, maintains the optimal level of production, and guarantees compliance with the exact delivery time of production (raw materials, materials, energy). A procedure is presented for assessing the real condition of steel ladles based on periodic monitoring results as part of a decision-making system for predictive and safe use of their maximum resource.
冶金技术的连续性和生产的集约化增加了技术过程中高温设备损坏的风险。设备耐火隔热层结构完整性的破坏会导致生产被迫中断,并产生巨额应急费用,因此需要采取措施降低此类情况的风险。在冶金工业中解决这些问题的一个机会是在生产过程中引入可持续系统,在对高温炉和辅助设备的耐火隔热层状况进行连续或定期监测的基础上,做出明智的决策并对设备进行预测性维护。根据对技术设备和集料当前状况的评估,对其进行预测性维护,可延长其使用寿命,减少停机时间,保持最佳生产水平,并保证遵守准确的生产交付时间(原材料、材料、能源)。本文介绍了根据定期监测结果评估钢包实际状况的程序,作为预测和安全使用钢包最大资源的决策系统的一部分。
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引用次数: 0
OBTAINING Na2SO4 FROM SODA SMELTING SLAG FROM THE RECYCLING OF LEAD ACID BATTERIES 从回收酸铅蓄电池的苏打溶渣中获取 Na2SO4
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.10
B. Lucheva, P. Iliev, Nadezda Kazakova, Miroslav Iliev
Soda smelting slag is generated during the processing of desulphurized paste from recycling of waste lead acid batteries and other lead containing secondary materials in tilting rotary furnaces, and it represents about 9.5 % of the mass of the charge entering the furnace. This type of slag is very reactive. It contains toxic substances (lead, arsenic and antimony) and because of the presence of alkaline compounds it is corrosive. In addition, it decomposes in contact with air, forming dust. Therefore, such hazardous product cannot be disposed without preliminary stabilization. The aim of the present work is to investigate the possibility for environmentally utilization of this slag. The conducted experiments have shown the possibility of extracting the sodium sulfate from the soda slag only by grinding in an aqueous medium with subsequent filtration. The resulting solution is subjected to sulfide purification from heavy non-ferrous metals and subsequent crystallization for obtaining a commercial product sodium sulfate. These processes could be easily implemented in companies that have applied Engitec’s technology for recycling spent lead-acid batteries and production of sodium sulfate from desulfurization of the lead paste. Implementation of these processes will eliminate the need for slag stabilization and prevent environmental problems.
苏打熔渣是在倾斜式回转炉中处理回收废铅酸电池和其他含铅二次材料产生的脱硫浆料时产生的,约占进入熔炉的炉料质量的 9.5%。这种炉渣具有很强的反应性。它含有有毒物质(铅、砷和锑),并且由于含有碱性化合物而具有腐蚀性。此外,它在与空气接触时会分解,形成粉尘。因此,如果不进行初步的稳定化处理,就无法对此类危险产品进行处置。本工作的目的是研究对这种炉渣进行环保利用的可能性。实验表明,只需在水介质中研磨,然后过滤,就可以从苏打渣中提取硫酸钠。得到的溶液要从重有色金属中进行硫化物提纯,然后进行结晶,以获得商业产品硫酸钠。应用 Engitec 技术回收废旧铅酸蓄电池并从铅膏脱硫中生产硫酸钠的公司可以很容易地实施这些工艺。这些工艺的实施将消除对炉渣稳定化的需求,并防止出现环境问题。
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引用次数: 0
SYNTHESIS AND PHYSICO-CHEMICAL STUDY OF Co, Ni, Cu, AND Sn NANOPARTICLES 钴、镍、铜和锡纳米颗粒的合成与物理化学研究
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.21
Tihomir Petrov, L. Aljihmani
Cobalt, nickel, copper, and tin nanosized particles were synthesized through a borohydride reduction method with a reducing agent of NaBH4. The reductive precipitation was carried out at room temperature and atmospheric pressure. The nanoparticle powders were synthesized from water solutions of sulfate salts. The obtained nanosized particles were investigated by scanning electron microscopy (SEM) and XRD analyses. The SEM micrographs showed the nanoparticles’ morphology and structure. The chemical elements’ distribution was determined by energy dispersive spectroscopy (EDS) analysis. The X-ray diffraction (XRD) analysis determined the phase composition and state (amorphous or crystalline).
以 NaBH4 为还原剂,通过硼氢化还原法合成了钴、镍、铜和锡纳米粒子。还原沉淀在室温和常压下进行。纳米颗粒粉末由硫酸盐水溶液合成。获得的纳米颗粒通过扫描电子显微镜(SEM)和 XRD 分析进行了研究。扫描电子显微镜显微照片显示了纳米颗粒的形态和结构。通过能量色散光谱(EDS)分析确定了化学元素的分布。X 射线衍射(XRD)分析确定了相组成和状态(无定形或结晶)。
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引用次数: 0
SIGNIFICANCE OF ASSESSMENT AND COMMUNICATION WITH THE TEACHER IN THE CHEMICAL TECHNOLOGY LEARNING PROCESS 在化学技术学习过程中评估和与教师交流的意义
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.29
Silvia Traykova, L. Radev
Given the complexity of the learning content, in modern engineering education, the need for feedback from the students is also relevant. Not only during an exam when they demonstrate the outcomes of their studying. There is a need to research students’ opinions on effective communication with teachers, teaching methods and assessment. The goal of this publication is to show the results of a study conducted with students in the Fundamentals of Chemical and Metallurgical Technologies (FCME) major at the University of Chemical Technology and Metallurgy (UCTM), Sofia. Students’ opinions are presented regarding the teacher’s requirements for independent work and presentation of results, teaching methods and assessment of knowledge and skills.  Respondents were third year full-time and part-time students at the Faculty of Chemical Technologies, major FCME. The outcomes of the study we conducted demonstrate that the use of different methods of teaching and assessment, as part of it, including giving tasks for self-assessment, increase students’ understanding and satisfaction of the learning process. Good communication between teachers and students, clear work requirements and criteria make the course content and assessment more understandable and meaningful for the students. They become active participants in the learning process, which leads to exhibited responsibility and commitment towards it. 
鉴于学习内容的复杂性,在现代工程学教育中,学生的反馈需求也很重要。不仅是在考试期间,当他们展示学习成果时。有必要研究学生对与教师的有效沟通、教学方法和评估的看法。本出版物旨在展示索非亚化学技术和冶金大学(UCTM)化学和冶金技术基础(FCME)专业学生的研究结果。文中介绍了学生对教师独立工作和成果展示的要求、教学方法以及知识和技能评估的看法。 受访者为化工技术学院化工冶金专业三年级的全日制和非全日制学生。我们的研究结果表明,采用不同的教学和评估方法,包括布置自我评估任务,可以提高学生对学习过程的理解和满意度。教师和学生之间的良好沟通、明确的作业要求和标准使课程内容和评估对学生来说更容易理解和更有意义。他们成为学习过程的积极参与者,从而表现出对学习过程的责任和承诺。
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引用次数: 0
INVESTIGATION OF WASTE BIOMASS ASH FROM PAPER INDUSTRY 造纸业废弃生物质灰调查
Q3 Engineering Pub Date : 2024-01-03 DOI: 10.59957/jctm.v59.i2.2024.18
Ekaterina Serafimova, Asya K. Manoylova, Vilma Stoyanova
The main part of companies in Bulgaria are built, however in the 70s, and upgraded last decade. The countrysupplies around 80 % of its supplies of paper, paperboard and pulp with own production. Integrated treatment ofwastes is a priority for realizing closed life cycle of materials. The aim of the present work is to investigate thecomposition and other important characteristics of biomass wood ash wasted from paper industry. The correlationsand associations among the chemical characteristics are also studied to find some basic trends and importantrelationships between two similar wastes from different enterprises. It was proved that all samples taken containedBa, Cr, Mn, Ni, Co, Al, Fe, Cu and Zn far below the legal limits for such type of products. A product has a certain anti-acidic effect. The other positive result was that the content of iron is between 34 to 60 mg per 1 kg dry waste. The microscopic photos confirmed that the particles are close to the nano-size materials. The content of the elements C, N, H is in good quantities and ratios, which is a prerequisite for their use as a soil improver. By the results of this study, it was confirmed that all samples produced as a result of the thermal treatment and final low water content achieved are free from pathogen microorganisms and different weed seeds, affecting the yield and soil sustainability. That allows determining the optimal ratio between the used components with a view to obtain products with desired thermal stability and physico-chemical properties as soil improvers.
保加利亚的大部分公司都是在上世纪 70 年代建立的,并在最近十年进行了升级。保加利亚自产的纸张、纸板和纸浆约占其供应量的 80%。废物综合处理是实现材料封闭生命周期的首要任务。本研究旨在调查造纸工业产生的生物质木灰的组成和其他重要特征。同时还研究了化学特征之间的相关性和关联性,以发现来自不同企业的两种类似废物之间的一些基本趋势和重要关系。结果表明,所有样品中的钡、铬、锰、镍、钴、铝、铁、铜和锌含量都远远低于此类产品的法定限值。该产品具有一定的抗酸作用。另一个积极的结果是,每 1 公斤干垃圾中铁的含量在 34 至 60 毫克之间。显微照片证实,这些颗粒接近纳米级材料。C、N、H 元素的含量和比例都很好,这是将其用作土壤改良剂的先决条件。这项研究的结果证实,所有经过热处理并最终实现低含水量的样品都不含病原微生物和不同的杂草种子,不会影响产量和土壤的可持续性。因此,可以确定所用成分之间的最佳比例,以获得具有理想热稳定性和物理化学特性的产品,作为土壤改良剂。
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引用次数: 0
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Journal of Chemical Technology and Metallurgy
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