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Dimensional Precision of Abs Parts Manufactured By Additive Manufacturing in FDM Technology FDM增材制造Abs零件尺寸精度研究
Ricardo Júnior de Oliveira Silva, Natália Pereira de Azevedo, F. Drozda
- This article presents a study carried out with 24 parts printed using 3D FDM printer. The main objective of the research was to contribute to the optimization of printed parts in additive manufacturing by fused deposition modeling (FDM). To make this possible, the DoE methodology was used together with the Taguchi’s method. This study confirmed that the three-dimensional printing FDM parameters influence the dimensional accuracy of the parts. When using FDM additive manufacturing, it is recommended to analyze the position in which the part will be printed, to guarantee it dimensional accuracy. Also, it is important to check the layer height and print speed of the fill, which reflects on the print time, to ensure the part has high dimensional accuracy.
本文介绍了一项使用3D FDM打印机打印24个零件的研究。该研究的主要目的是通过熔融沉积建模(FDM)对增材制造中打印部件的优化做出贡献。为了使这成为可能,DoE方法与田口的方法一起使用。本研究证实了三维打印FDM参数对零件尺寸精度的影响。在使用FDM增材制造时,建议对零件的打印位置进行分析,以保证其尺寸精度。此外,检查填充的层高度和打印速度也很重要,这反映在打印时间上,以确保零件具有高尺寸精度。
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引用次数: 0
Design Optimization of 10 kW High Speed Generator by using Salp Swarm Algorithm 基于Salp群算法的10kw高速发电机设计优化
Deniz Perin, Alper Akça, K. Yilmaz, A. D. Karaoglan
- The design of a 10 kW high-speed generator is optimized in this research. The objective is to optimize the design parameters of the high speed generator namely pole body width, pole shoe height, pole shoe width for the responses (pole shoe flux density, pole body flux density, rotor yoke flux density, efficiency, shaft torque, exciting current, exciting current density). Response surface face centered design is used for experimental design and mathematical modelling. Then salp swarm algorithm – which is a recently invented meta-heuristic algorithm – is used for performing the optimization. The experimental data is obtained from ANSYS MAXWELL simulations. The confirmations are also performed by ANSYS MAXWELL. The results show that the SSA is a good optimizer for these types of electric machines.
本研究对10kw高速发电机的设计进行了优化。目的是优化高速发电机的设计参数,即极体宽度、极蹄高度、极蹄宽度的响应(极蹄磁通密度、极体磁通密度、转子轭磁通密度、效率、轴转矩、激励电流、激励电流密度)。实验设计和数学建模采用响应面中心设计。然后采用salp swarm算法(一种新发明的元启发式算法)进行优化。实验数据由ANSYS MAXWELL模拟得到。通过ANSYS MAXWELL进行了验证。结果表明,该方法对这类电机具有较好的优化效果。
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引用次数: 0
Experimental Investigation of Thermal Discharge Performance of a Metallic Latent Thermal Energy Storage System 金属潜热储能系统热放电性能的实验研究
F. Nees, Anastasios Katourtzidis, W. Kraft, Veronika Stahl, P. Vetter
Extended Abstract Metallic latent thermal energy storage systems are a promising technology for efficient storage of heat with a small foot print in volume and weight. Metallic phase change materials (mPCMs) are characterized by high energy densities and thermal conductivities [1, 2], which allow for fast thermal charging and discharging. These attributes make this kind of storage system attractive for mobile applications. High heat supply rates are required for battery electric vehicles under cold ambient conditions. In opposite to fuel cell or combustion driven engines, battery electric engines reject only little waste heat available for heating purposes. However, the usage of the battery for resistive heating or operation of a heat pump goes along with a reduction in range, which can be more than 50% at cold temperatures [3]. Therefore, a metallic latent thermal energy storage is a possible approach to solve this problem [4] and is currently considered in particular of interest for applications in battery electric buses.
金属潜热储能系统是一种很有前途的高效储热技术,具有体积和重量小的特点。金属相变材料(mpcm)具有高能量密度和高热导率的特点[1,2],可以实现快速的热充放电。这些属性使这种存储系统对移动应用程序具有吸引力。在寒冷的环境条件下,电池电动汽车需要高的供热率。与燃料电池或燃烧驱动的发动机相反,电池电动发动机只排斥很少的废热,用于加热目的。然而,使用电池进行电阻加热或热泵的运行伴随着范围的缩小,在低温下可以减少50%以上[3]。因此,金属潜热储能是解决这一问题的一种可能方法[4],目前被认为对电池电动客车的应用特别感兴趣。
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引用次数: 0
Investigating The Mineralogy Of An Oxidised South African PGM Ore From The Western Limb 对南非西缘氧化PGM矿石的矿物学研究
M. Mailula, W. Nheta, C. Bhondayi
- In this paper, the mineralogical characteristics of a weathered Platinum Group Minerals (PGMs) ore of Middle Group (1- 4) was investigated with the main objective of proposing a processing route for the ore. The oxidised PGM ore supplied was 60% passing 710µm and the major elements present were:Cr(27,03%), Fe(20,57%), Si(5,417%), Ca(5,43%), Mg(3,87) and Al(2,17 %). The ore was analysed for 4Es (Pt, Pd, Rh and Au) content using fire assaying followed by inductively coupled plasma - optical emission spectrometry. The results indicated that the grades of the 4Es were as follows: Au (0.04ppm), Pd (0.94ppm), Pt (1.98) and Rh (0.32). The Pd content is much lower than that of Pt, indicating Pd remobilization from the weathered zone to the lower zone which reduces the flotation efficiency by changing Pt:Pd ratio. The X-ray diffraction results indicated that the oxidised PGM ore sample was dominated by chromite, quartz, iron oxide minerals such magnesium/ferric iron, trevorite (nickel iron oxide) and secondary minerals such as covellite which is generally found in zones of secondary enrichment (supergene) of copper sulphide deposits. More mineralogical investigation is recommended such as Mineral Liberation Analysis in order to investigate the PGM’s grain size distribution, liberation and their associations. The body of work presented in this paper shows strong evidence that the PGM ore studied is weathered ore. The mineralogical study done on material showed oxidation and weathering as the probable causes of the low metallurgical performance of the ore. The results indicated there is an abundance of host minerals showing iron oxides minerals such as magnesium/ferric iron, trevorite (nickel iron oxide) and secondary minerals such as covellite which is generally found in zones of secondary enrichment (Supergene) of copper sulphide. The deposit has abundant amount of chromite and quartz. The fire assaying results indicated that the ore is low-grade and the Pd content is much lower than Pt, indicating Pd remobilization from the weathered zone to the lower zone which reduces the flotation efficiency by changing Pt:Pd ratio. More mineralogical investigation is recommended such as Mineral Liberation Analysis (MLA) to investigate the PGMs grain size distribution, their liberation and association.
本文研究了中组(1- 4)一风化铂族矿物(PGMs)矿石的矿物学特征,主要目的是提出矿石的加工路线。提供的氧化铂族矿石为60% - 710µm,主要元素为:Cr(2703%), Fe(20.57%), Si(5417%), Ca(5.43%), Mg(3.87)和Al(2.17%)。采用火焰测定法和电感耦合等离子体发射光谱法对矿石进行了4Es (Pt、Pd、Rh和Au)含量的分析。结果表明,4Es的品位分别为Au (0.04ppm)、Pd (0.94ppm)、Pt(1.98)和Rh(0.32)。Pd含量远低于Pt含量,说明Pd从风化区向风化区再迁移,通过改变Pt:Pd比降低了浮选效率。x射线衍射结果表明,氧化后的PGM矿石样品以铬铁矿、石英、氧化铁矿物(如镁/铁)、钙闪石(氧化铁镍)和次生矿物(如covelite)为主,covelite通常存在于硫化铜矿次生富集(表生)带中。建议开展矿物解离分析等矿物学研究,以研究PGM的粒度分布、解离及其相关性。本文提出的大量工作显示了强有力的证据,表明所研究的PGM矿石是风化矿石。对材料进行的矿物学研究表明,氧化和风化可能是导致矿石冶金性能较低的原因。结果表明,有丰富的主矿物显示氧化铁矿物,如镁/铁,一般在硫化铜次生富集带(表生)中发现的闪石(镍铁氧化物)和次生矿物如钴矿。矿床中含丰富的铬铁矿和石英。火试结果表明,该矿石品位低,Pd含量远低于Pt,表明Pd从风化区再迁移到风化区,改变Pt:Pd比降低了浮选效率。建议开展矿物解离分析(Mineral Liberation Analysis, MLA)等矿物学研究,研究pgm的粒度分布、解离和结合。
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引用次数: 0
Characterization of Hydrocarbons Contaminated Platinum Group Metals Mine Sludge from the Bushveld Complex Bushveld复合体铂族金属矿污泥中烃类污染的表征
Elelwanir M. S Mavhungu, W. Nheta, D. Rose
- Mechanized mining methods adopted in platinum-group elements (PGE) industry leads to mobile machinery leakages which result in mine sludge contamination by hydrocarbons. This paper aims at investigating the mineralogical characteristics of the contaminated mine sludge in comparison to the pristine ore. Two types of samples were used in the study were pristine PGE ore and contaminated PGE mine sludge. The samples were analysed using FTIR, XRF, XRD, SEM-EDS, Fire assaying, ICP-OES and Malvern PSD analyser for elemental composition, mineral composition, particle size distribution and the presence of hydrocarbon functional groups. FTIR results indicated the presence of a single C-H bonds in the contaminated mine sludge, which is the hydrocarbons functional group and pristine PGE ore was found to be free from an indication of such contaminants. The fire assaying results revealed that the mine sludge contained a total of 9.32g/t 4E (5.68 ppm Pt, 2.95ppm Pd, 0.6ppm Rh and 0.09ppm Au) and the pristine ore 4.74g/t 4E (2.64ppm Pt, 1.63ppm Pd, 0.42ppm Rh and 0.05ppm Au). SEM-EDS further confirmed that the sludge is indeed richer in PGE than pristine PGE ore. Mineral phases identified by XRD included millerite, chalcocite, aluminium oxide, chalcopyrite, pyrite, pyrrhotite, pentlandite, anorthite, enstatite and magnesium chromite and they were common to both samples. Particle size analysis revealed that the hydrocarbon contaminated mine sludge and the pristine ore had a P80 of 169 and 252µm respectively. Both samples had approximately 4% of fines (<10 µm). Remedial of hydrocarbon contaminants would lead to high grade PGE recovery.
-铂族元素(PGE)行业采用的机械化开采方法导致移动机械泄漏,导致矿山污泥被碳氢化合物污染。本文旨在研究污染矿山污泥与原始矿石的矿物学特征。研究中使用了两种类型的样品:原始PGE矿石和污染的PGE矿山污泥。采用FTIR、XRF、XRD、SEM-EDS、Fire分析、ICP-OES和Malvern PSD分析仪对样品进行了元素组成、矿物组成、粒度分布和烃官能团存在情况的分析。FTIR结果表明,在受污染的矿山污泥中存在单个C-H键,这是碳氢化合物的官能团,并且发现原始PGE矿石没有这种污染物的迹象。测定结果表明,该矿污泥中共含9.32g/t 4E (5.68 ppm Pt、2.95ppm Pd、0.6ppm Rh和0.09ppm Au),原始矿石中含4.74g/t 4E (2.64ppm Pt、1.63ppm Pd、0.42ppm Rh和0.05ppm Au)。SEM-EDS进一步证实了污泥中PGE的含量确实比原始的PGE矿石更丰富。通过XRD鉴定的矿物相包括千粒矿、辉铜矿、氧化铝、黄铜矿、黄铁矿、磁黄铁矿、镍黄铁矿、钙长石、辉辉石和镁铬铁矿,它们在两个样品中都是常见的。粒度分析表明,烃污染污泥的P80为169µm,原始矿石的P80为252µm。两种样品都有大约4%的细粒(<10µm)。对烃类污染物进行治理,可实现高品位PGE的回收。
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引用次数: 0
Optimum Design Configuration of Dapped-End Beam Under Dynamic Loading Using TOPSIS Method 基于TOPSIS法的动荷载下斜端梁结构优化设计
E. Hijah, O. Najm, Hilal El-Hassan, Z. Syed
– Dapped-end beams (DEBs), commonly known as half joint beams, are broadly used in bridge constructions. The reduction of the depth at the supports of the beam makes it a critical shear area and vulnerable to damage. Being used primarily on bridges, dapped-end beams are susceptible to dynamic impact loading, which is more brutal than static load cases. Various reinforcement configurations combined with different concrete properties were used to withstand the stresses generated by such loadings and mitigate their effect on the critical shear location. To reduce the extensive work and use of resources required to investigate such problems, numerical investigations were conducted on LS-DYNA software to anticipate the enhancement in the shear capacity as a function of compressive strength, main reinforcement, and shear hanger reinforcement configurations. Multi-criteria decision-making using TOPSIS analysis was conducted to choose the best scenario configuration that maximizes the beam’s performance under dynamic impact loading. TOPSIS analysis was based on the deflection of the beam, shear strength of the concrete, and stress and strain of main and hanger reinforcement.
-斜端梁,俗称半连接梁,广泛应用于桥梁建设。在梁的支持深度的减少使其成为一个临界剪切区域和脆弱的破坏。斜端梁主要用于桥梁,它易受动冲击载荷的影响,比静载荷情况更为残酷。结合不同混凝土性能的各种钢筋配置被用来承受这种载荷产生的应力,并减轻它们对临界剪切位置的影响。为了减少研究此类问题所需的大量工作和资源的使用,在LS-DYNA软件上进行了数值研究,以预测抗压强度、主钢筋和剪切吊架钢筋配置对抗剪能力增强的作用。使用TOPSIS分析进行多准则决策,以选择在动态冲击载荷下使梁性能最大化的最佳方案配置。TOPSIS分析基于梁的挠度、混凝土的抗剪强度、主筋和吊架钢筋的应力应变。
{"title":"Optimum Design Configuration of Dapped-End Beam Under Dynamic Loading Using TOPSIS Method","authors":"E. Hijah, O. Najm, Hilal El-Hassan, Z. Syed","doi":"10.11159/mmme22.106","DOIUrl":"https://doi.org/10.11159/mmme22.106","url":null,"abstract":"– Dapped-end beams (DEBs), commonly known as half joint beams, are broadly used in bridge constructions. The reduction of the depth at the supports of the beam makes it a critical shear area and vulnerable to damage. Being used primarily on bridges, dapped-end beams are susceptible to dynamic impact loading, which is more brutal than static load cases. Various reinforcement configurations combined with different concrete properties were used to withstand the stresses generated by such loadings and mitigate their effect on the critical shear location. To reduce the extensive work and use of resources required to investigate such problems, numerical investigations were conducted on LS-DYNA software to anticipate the enhancement in the shear capacity as a function of compressive strength, main reinforcement, and shear hanger reinforcement configurations. Multi-criteria decision-making using TOPSIS analysis was conducted to choose the best scenario configuration that maximizes the beam’s performance under dynamic impact loading. TOPSIS analysis was based on the deflection of the beam, shear strength of the concrete, and stress and strain of main and hanger reinforcement.","PeriodicalId":385356,"journal":{"name":"Proceedings of the 8th World Congress on Mechanical, Chemical, and Material Engineering","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2022-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131485416","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Analytical Modelling on Simultaneous Phase Transitions in Low Temperature Evaporator for Organic Rankine Cycle Applications 有机朗肯循环低温蒸发器同步相变分析模型
Sandeep Aryal, Mohammad Abutayehb, Young-Min Kim, Kwang-Woon Jeong
A lab-scale organic Rankine cycle has equipped a Low Temperature Evaporator (LTE) for water recovery in addition to the High Temperature Evaporator (HTE) for heat recovery. The recovered water is reused as the make-up water line to save the fresh water consumption in the cooling tower [1, 2]. Water recovery efficiency was defined as the ratio of the water condensation rate from the flue gas side to the moisture flowrate at the flue gas inlet [3]. The LTE as cross flow heat exchanger is to recover water in condensate form from the combustion flue gas in the duct side while the recovered latent and sensible heats are transferred into the refrigerant R134a in the tube side. The LTE involves complicated phenomena since the condensation of water vapour in the flue gas duct side and the flow boiling of R134a in tube side were taken place simultaneously. Design of a LTE and its optimized operation depend on a knowledge and understanding of the heat and mass transfer occurred in the LTE. Analytical modelling would be essential to derive the critical parameters for design and operation to achieve the goal of the organic Rankine cycle. The objective of this research was to develop an analytical modelling for simulating the simultaneous phase transitions: 1) condensation of water vapour in the duct side and 2) flow boiling of the refrigerant R134a in the tube side. The control volume was confined to the LTE with two working fluids including the combustion flue gas in the duct side and R134a in the tube side. The work scope was to conduct derivations of the governing equations and numerical algorithm, program development, validations and verifications, and extensive case studies. The modelling was able to generate the spatial profiles of temperature and heat transfer coefficients of both sides, vapour quality of R134a, and condensation rate of water vapour in flue gas side, etc. The mean absolute deviation between the calculated and measured heat transfer coefficients was within 18 %. The calculated data including exit temperature of flue gas and R134a, and water recovery efficiency were in good agreement with the measured data within 15 %. The case studies with the developed software were conducted to examine the roles of sensible and latent heat transfer in flue gas side and boiling impact of R134a side with variations of design and operating parameters including heat transfer area, and inlet conditions of flue gas and R134a, etc. The performance was compared with the case of water coolant under same conditions. The results show that the water recovery efficiency was able to enhance from the current 50 wt% to 77 wt% as expanding its total heat transfer area up to 4 times than the baseline dimension. It was found that the ratio of mass flow rate of the coolant to flue gas was a strong function to improve the water recovery efficiency due to the higher heat transfer coefficients in R134a side induced from the flow boiling. The comparison case study predicted
除了用于热回收的高温蒸发器(HTE)外,实验室规模的有机朗肯循环还配备了用于水回收的低温蒸发器(LTE)。回收水作为补充水线回用,节省冷却塔淡水消耗[1,2]。水回收效率定义为烟气侧冷凝水速率与烟气入口水分流量之比[3]。LTE作为横流换热器是在管道侧从燃烧烟气中回收冷凝水,回收的潜热和显热传递到管道侧的制冷剂R134a中。由于烟气管道侧水蒸气的冷凝与管道侧R134a的流动沸腾同时发生,故LTE的现象较为复杂。LTE的设计及其优化操作取决于对LTE中发生的传热和传质的知识和理解。分析建模对于导出设计和操作的关键参数以实现有机朗肯循环的目标至关重要。本研究的目的是建立一个分析模型来模拟同时发生的相变:1)水蒸汽在管道侧的冷凝和2)制冷剂R134a在管道侧的流动沸腾。控制体积被限制在具有两种工作流体的LTE中,其中包括管道侧的燃烧烟气和管道侧的R134a。工作范围是进行控制方程和数值算法的推导、程序开发、验证和验证,以及广泛的案例研究。通过模拟可以得到两侧温度换热系数、R134a蒸汽质量、烟气侧水蒸气冷凝率等空间分布。计算的传热系数与实测的传热系数之间的平均绝对偏差在18%以内。烟气出口温度、R134a温度、水回收率计算值与实测值吻合度在15%以内。利用开发的软件进行了实例研究,考察了传热面积、烟气和R134a进口条件等设计和运行参数的变化对烟气侧显热和潜热传热的作用以及R134a侧沸腾的影响。并与水冷却剂在相同条件下的性能进行了比较。结果表明,将其总传热面积扩大到基准尺寸的4倍,水的回收率能够从目前的50%提高到77%。研究发现,冷却剂与烟气的质量流量比对提高水回收效率有重要作用,因为流动沸腾导致R134a侧传热系数较高。对比案例研究预测,在相同条件下,R134a壳体的水回收率比水冷剂壳体提高了20 wt%p。
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引用次数: 0
Analysis of Blasting Vibrations Produced In a Gold Mine Using the Damage Prevention Abacus 用防损算盘分析某金矿爆破振动
R. Rodrígueza, Patricia Patricia, Cristóbal Lombardíab, Marc Bascomptac
- Ground vibrations due to blasting can cause damage to nearby structures. Damage prevention criteria have been developed to avoid this potential risk, demonstrating a limit value for the peak particle velocity (PPV) as a function of ground natural frequency and type of structure to protect. In addition, several empirical attenuation laws to estimate PPV and frequency as a function of distance and the amount of explosive used were also developed. These models can be used to predict, separately, PPV and frequency, obtaining the representative point in the damage prevention abacus of the designed blast and decide if a potential damage could exist or not. In a previous work, the authors have proposed a procedure to define not a point but an area representative of the risk in the abacus of damage criteria. The procedure was developed for blasting in limestone quarries working simultaneously with the PPV and frequency attenuation laws. The present work demonstrates that the method can be used for other types of limestone blasts. Thus, several blasting operations were monitored on limestone materials in an open-pit gold mine. Verifying the goodness of the new method proposed.
-爆破引起的地面震动会损坏附近的建筑物。为了避免这种潜在的风险,已经制定了损伤预防标准,表明了峰值粒子速度(PPV)的限值是地面固有频率和要保护的结构类型的函数。此外,还建立了几个经验衰减规律来估计PPV和频率作为距离和炸药用量的函数。这些模型可以分别对PPV和频率进行预测,得到设计爆炸损伤预防算盘中的代表点,从而判断是否存在潜在损伤。在以前的工作中,作者提出了一个程序,以确定一个区域,而不是一个点的风险代表的算盘损伤标准。针对石灰石采石场的爆破,开发了同时应用PPV规律和频率衰减规律的爆破程序。目前的工作表明,该方法可用于其他类型的石灰岩爆炸。为此,对某露天矿石灰石材料进行了多次爆破作业监测。验证了新方法的有效性。
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引用次数: 1
Thermal Resistance Of A Liquid-Solid Interface on Curved Smooth and Rough Walls 光滑和粗糙弯曲壁面上液固界面的热阻
Semran Ipek, Kiril S. Shterev, S. Stefanov, A. Dinler
Extended Abstract The breakdown of the momentum transfer at a fluid-solid contact has been known in micro/nanofluidics for many years. Influence of the surface shape (i.e. convex/concave) has been investigated in gas-phase flows [1-2]. On the other hand, thermal boundary resistance is a known phenomenon, which reduces the heat transfer between heterogeneous materials and affects overall thermal performance, has not been investigated sufficiently well at curved interfaces. The present study runs non-equilibrium molecular dynamics (NEMD) simulations and considers a thin heated cylindrical shell, which is located in the middle of the gap between two coaxial stationary cylinders, in order to investigate the thermal boundary resistance. In contrast to previous molecular dynamics simulations [3-4], realistic walls are created to examine the interfacial heat transfer related to the surface curvature over rough and smooth surfaces. The results show the existence of the opposing effect of curvature. This effect demonstrates itself by increasing heat transfer from a hot concave surface to the fluid with curvature, while, in contrast, by decreasing heat transfer from a hot convex surface. At identical curvature and surface area, the present results show that the thermal resistance between a hot convex silver surface and liquid argon is larger than the thermal resistance between a hot concave silver surface and liquid argon. In addition,
在微/纳米流体学中,人们多年前就已经知道了流固接触时动量传递的破坏。在气相流动中,已经研究了表面形状(即凸/凹)的影响[1-2]。另一方面,热边界阻力是一种已知的现象,它减少了非均质材料之间的传热并影响了整体热性能,但在弯曲界面上还没有得到充分的研究。本研究采用非平衡分子动力学(NEMD)模拟,并考虑了位于两个同轴静止圆柱间隙中间的加热薄圆柱壳,以研究热边界阻力。与之前的分子动力学模拟[3-4]相比,我们创建了真实的壁面来检查与粗糙和光滑表面上的表面曲率相关的界面传热。结果表明曲率的反向效应是存在的。这种效应通过增加从热凹表面到具有曲率的流体的热量传递来证明,而相反,通过减少从热凸表面的热量传递来证明。在曲率和表面积相同的情况下,热凸银表面与液氩之间的热阻大于热凹银表面与液氩之间的热阻。此外,
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引用次数: 0
Sputtering and Evaporating of High Density (111)-textured Ag Nanotwinned Films on Sapphire Wafers 蓝宝石晶圆上高密度(111)织构银纳米孪晶薄膜的溅射与蒸发
Yin-Hsuan Chen, Pei-Ing Lee, T. Chuang
- The excellent properties of nanotwinned structures have been a hot area of research in recent years. Silver (Ag) has the lowest stacking fault energy (SFE) among all FCC metals, which has a strong tendency to form a twin structure. Also, sapphire substrates are ideal for use in LED applications due to high-temperature resistance, high strength, good electrical insulations, and low dielectric loss. Depositing Ag nanotwinned films on sapphire substrates can serve as a perfect candidate for die bonding in LED manufacturing. In this study, two deposition methods had been demonstrated for the fabrication of high density (111)-textured Ag nanotwinned films on sapphire wafers. Microstructural analyses show that both the sputtered and evaporated Ag grains presented a high density of twin structure. The cross-sectional EBSD analysis of the sputtered Ag nanotwinned film indicated a highly (111)-preferred orientation to 34.6% of the overall grains. Further, the sputtering process allows the production of surface roughness of the Ag nanotwinned film up to 65.1 nm. The epitaxial growth of Ag nanotwinned films with (111)-preferred orientation can be utilized by both the deposition methods.
纳米孪晶结构的优异性能是近年来研究的热点。在所有FCC金属中,银(Ag)的层错能(SFE)最低,具有形成孪晶结构的强烈倾向。此外,蓝宝石衬底是LED应用的理想选择,因为它具有耐高温、高强度、良好的电绝缘性和低介电损耗。在蓝宝石衬底上沉积银纳米孪晶薄膜可以作为LED制造中芯片键合的理想选择。本研究展示了两种沉积方法在蓝宝石晶片上制备高密度(111)织构银纳米孪晶薄膜。显微组织分析表明,溅射和蒸发后的银晶粒均呈现高密度的孪晶结构。溅射银纳米孪晶薄膜的横截面EBSD分析表明,34.6%的纳米孪晶具有高度(111)择优取向。此外,溅射工艺可以使银纳米双晶膜的表面粗糙度达到65.1 nm。两种沉积方法均可实现(111)择优取向银纳米孪晶薄膜的外延生长。
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引用次数: 0
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Proceedings of the 8th World Congress on Mechanical, Chemical, and Material Engineering
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