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Temperature Gradient Impact on Heat Exchanger Leaks Using CFD Analysis 温度梯度对换热器泄漏影响的CFD分析
C. Lopez, Abdulrahman A. Khateeb, A. Alqahtani, P. Cissé, M. Alhajri, Dilip R. Maniar, Vishal Nayyar
– Heat exchanger leaks are common failures in gas and oil industry. However, the root causes of failure are not always obvious to identify. Therefore, utilizing advanced analysis tools such as computational fluid dynamics and finite element analysis are vital to better understand the problem. Here, we discuss a real case of a heat exchanger facing repeated leaks in an oil and gas industry. Detailed computational fluid dynamics analysis is used to determine the impact of temperature gradient on displacement of the heater flanges and gaskets. The simulated conditions include 5 steady-state and transient operating conditions. The analysis results show that thermal expansion cause loss of bolt load and further reduces gasket contact pressure. Maximum gasket scuffing due to differential radial thermal expansion could result in gasket damage over repeated thermal cycles. This finding is the most likely root cause of the repeated heater leaks. The results discuss additional potential root causes of the leaks mainly related to gasket damage due to thermal expansion behavior. The results of this work will be used for future work utilizing finite element analysis tools.
热交换器泄漏是天然气和石油工业中常见的故障。然而,失败的根本原因并不总是显而易见的。因此,利用先进的分析工具,如计算流体动力学和有限元分析是至关重要的,以更好地了解问题。在这里,我们讨论一个在石油和天然气工业中面临反复泄漏的热交换器的真实案例。通过详细的计算流体力学分析,确定了温度梯度对加热器法兰和垫片位移的影响。模拟工况包括5种稳态和暂态工况。分析结果表明,热膨胀导致螺栓载荷损失,进一步降低垫片接触压力。由于径向热膨胀差异导致的最大垫圈磨损可能会在重复的热循环中导致垫圈损坏。这一发现最有可能是加热器反复泄漏的根本原因。结果讨论了泄漏的其他潜在根本原因,主要与热膨胀行为引起的垫片损坏有关。这项工作的结果将用于利用有限元分析工具的未来工作。
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引用次数: 0
Identification of a New Experimental Method to Measure the Induction Time for Gas Hydrates 天然气水合物诱导时间测量新实验方法的确定
A. Gambelli, F. Rossi
- The gas hydrate formation process is divided in two main phases: the initial nucleation and the following massive growth phase. The time required for the production of a quantifiable quantity of hydrates is referred as “induction time”. Different solutions have been proposed to measure this interval; however, the low accuracy of the measure and the difficulties in evaluating it in the medium – scale lab reactors, have been not still solved. The most diffused technique consists of the visual confirmation of the production of a numerable quantity. In this work, a new alternative approach was proposed and experimentally validated. Being the formation process exothermic, the formation of the target quantity of hydrates leads to the appearance of peaks in temperature in a confined environment. These peaks cannot be exploited, due to their casual occurrence, associated to the stochastic nature of the process. Differently, the quantity of heat produced, can be directly used to calculate the moles of hydrates formed; thus, it allows to characterize the induction period for the process. In this research, the induction time was evaluated during the formation of methane and carbon dioxide hydrates, in order to detect any potential difference between the two species .
天然气水合物的形成过程分为两个主要阶段:初始成核阶段和随后的块状生长阶段。产生可量化的水合物所需的时间称为“诱导时间”。人们提出了不同的解决方案来测量这个间隔;然而,该测量方法精度低,难以在中型实验室反应器中进行评价的问题仍未得到解决。最普遍的技术是通过视觉确认大量的生产。在这项工作中,提出了一种新的替代方法并进行了实验验证。由于形成过程是放热的,目标数量的水合物的形成导致在受限环境中出现温度峰值。这些峰值不能被利用,因为它们偶然出现,与过程的随机性有关。不同的是,产生的热量,可以直接用来计算形成的水合物的摩尔数;因此,它允许表征过程的诱导期。在本研究中,我们评估了甲烷和二氧化碳水合物形成过程中的诱导时间,以检测两者之间的潜在差异。
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引用次数: 0
Modelling Droplet Evaporation with an Improved Coupled Level Set and Volume of Fluid (I-Clsvof) Framework 基于改进的水平集和流体体积耦合框架的液滴蒸发模型
Huihuang Xia, M. Kamlah
Extended Abstract Modelling droplet evaporation is of great importance for many applications, such as inkjet printing, spray coating and combustion of fuel droplets [1, 2]. The key issues in the context of modelling droplet evaporation involve free-surface capturing [3], the phase change from liquid to vapour [4], and accurate calculations of the surface tension force [5]. Inaccurate calculations of surface tension force generate spurious currents or velocities which appear around the interface. Spurious currents destabilize the simulations and even influence the internal flow inside the droplets when studying droplets numerically [6]. In view of the issues mentioned above, we develop an improved Coupled Level Set and Volume of Fluid (i-CLSVoF) framework without explicit interface reconstruction for modelling micro-sized droplets with and without evaporation. A new surface tension force model with additional filtering steps is developed and implemented in the i-CLSVoF framework to suppress un-physical spurious velocities. Numerical benchmark cases demonstrate the excellence of the i-CLSVoF framework in reducing the un-physical spurious velocities (the un-physical spurious velocity converges to 10 −10 which is small enough to eliminate the influence of un-physical spurious velocities on the numerical stabilities). A simple yet efficient velocity-potential based approach is proposed to reconstruct a divergence-free velocity field for the advection of the free surface when the phase changes. The new approach fixes the numerical issues resulting from the evaporation-induced
液滴蒸发建模对于喷墨打印、喷涂和燃料液滴燃烧等许多应用非常重要[1,2]。液滴蒸发建模的关键问题包括自由表面捕获[3]、从液体到蒸汽的相变[4]以及表面张力的精确计算[5]。表面张力的不准确计算会在界面周围产生虚假的电流或速度。在对液滴进行数值研究时,杂散电流会破坏模拟的稳定性,甚至影响液滴内部的流动[6]。鉴于上述问题,我们开发了一个改进的耦合水平集和流体体积(i-CLSVoF)框架,不需要显式界面重建,用于模拟有蒸发和没有蒸发的微尺度液滴。在i-CLSVoF框架下,开发并实现了一种新的带有附加滤波步骤的表面张力模型,以抑制非物理的伪速度。数值基准算例证明了i-CLSVoF框架在减小非物理伪速度方面的优越性(非物理伪速度收敛到10−10,这个值小到足以消除非物理伪速度对数值稳定性的影响)。提出了一种简单而有效的基于速度势的方法来重建相变时自由表面平流的无散度速度场。新方法解决了由蒸发引起的数值问题
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引用次数: 0
Heat Transfer Coefficients of Layers of Greenhouse Thermal Screens 温室热屏层间的传热系数
V. Haslavsky, H. Vitoshkin, Mordehai Barak, A. Arbel
: The total energy saving effect of different types of greenhouse thermal/shade screens was determined by measuring and calculating the overall heat transfer coefficients (U-values) for single and several layers of screens. The measurements were carried out using the hot box method, and the calculations were performed according to the ISO Standard 15099. The goal was to examine different types of materials with a wide range of thermal radiation properties used for thermal screens in combination with a dehumidification system in order to improve greenhouse insulation. The experimental results were in good agreement with the calculated heat transfer coefficients. It was shown that a high amount of infra-red (IR) radiation can be blocked by the greenhouse covering material in combination with moveable thermal screens. The aluminum foil screen could be replaced by transparent screens, depending on shading requirements. The results indicated that using a single layer, the U-value was reduced by approximately 70% compared to covering material alone, while the contributions of additional screen layers containing aluminum foil strips could reduce the U-value by approximately 90%. It was shown that three screen layers are sufficient for effective insulation.
:通过测量和计算单层和多层温室热/遮阳屏的总传热系数(u值),确定不同类型温室热/遮阳屏的总节能效果。采用热箱法进行测量,并根据ISO标准15099进行计算。目的是研究不同类型的材料,这些材料具有广泛的热辐射特性,用于与除湿系统相结合的热屏,以改善温室的隔热效果。实验结果与计算的换热系数吻合较好。结果表明,温室覆盖材料与可移动热屏相结合可以阻挡大量的红外辐射。根据遮阳要求,铝箔屏风可以用透明屏风代替。结果表明,与单独覆盖材料相比,使用单层屏蔽层可使u值降低约70%,而含有铝箔条的额外屏蔽层的贡献可使u值降低约90%。结果表明,三层屏蔽层足以实现有效的绝缘。
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引用次数: 0
Pineapple Crown Extract As Green Inhibitor for Steel 39 in Acidic Media 菠萝冠提取物作为酸性介质中钢39的绿色抑制剂
A. Jano, Alketa Lame, E. Kokalari
- The development of green corrosion inhibitors are highly demanded because of the increasing demand of green chemistry in the area of science and technology. Use of plant extracts as corrosion inhibitors has attracted significantly attention. The present study investigates corrosion inhibition of pineapple crown extract for steel 39 in 1M H₂SO 4 and 1M HCl. The weight loss method is used for inhibitor efficiency testing. The inhibition efficiency of inhibitor increases with the increases of concentration of inhibitor. Use of this inhibitor in concentration 3g/L present protection efficiency 82.88 % for steel 39 in aggressive media. The results present that pineapple crown extract is a good choice for steel 39 and environment, too.
由于科学技术领域对绿色化学的需求日益增加,对绿色缓蚀剂的开发提出了很高的要求。植物提取物作为缓蚀剂的应用已引起广泛关注。本文研究了菠萝冠提取物在1M h2so4和1M HCl中对钢39的缓蚀作用。采用减重法进行缓蚀剂效率试验。缓蚀剂的缓蚀效率随缓蚀剂浓度的增加而增加。在浓度为3g/L时,对腐蚀性介质中39号钢的防护效果为82.88%。结果表明,凤梨冠提取物对钢39和环境都是很好的选择。
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引用次数: 0
Influence of Contact Angle on the Internal Flow in a Freezing Water Droplet 接触角对冻结水滴内部流动的影响
Erik Fagerström, A. Ljung
Ice accretion upon a surface is of interest in areas such as wind power, electric power transmission and vehicles in cold climate. Ice assimilation appears when humid air or water droplets impacts and freezes on a cold surface. In the study presented in this paper, droplets are deposited onto aluminium plates constructed to generate a specific contact angle between the droplet and substrate. Five contact angles are investigated and Particle Image Velocimetry (PIV) is used to analyse the internal flow. The droplets are studied along the vertical centerline and at horizontal lines at distances of 50% and 75% of the total height of the droplet. From the results it is found that a lower contact angle will increase the magnitude of the internal flow close to the edges. A larger contact angle will instead increase the magnitude of the flow in the center of the droplet. For a droplet with lower contact angle it was furthermore found that there is a triangular area inside the droplet with close to zero velocity.
在寒冷气候下,在风力发电、电力传输和车辆等领域,表面上的冰积累是人们感兴趣的。当潮湿的空气或水滴撞击寒冷的表面并冻结时,就会出现冰同化。在本文中提出的研究中,液滴沉积在铝板上,铝板的结构是在液滴和衬底之间产生特定的接触角。研究了五种接触角,并用粒子图像测速法(PIV)分析了内部流动。液滴沿垂直中心线和水平线分别在液滴总高度的50%和75%处进行研究。结果表明,接触角越小,靠近边缘的内部流动幅度越大。更大的接触角反而会增加液滴中心的流量。对于接触角较低的液滴,进一步发现液滴内部有一个接近于零速度的三角形区域。
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引用次数: 0
Development Of A Low-Cost Microelectromechanical System For The Digitisation Of Bore-holes 用于钻孔数字化的低成本微机电系统的研制
J. Bonet, M. Bascompta, P. Palà, Eduard Cámara, Arnau Arumi
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引用次数: 0
The Inhibition Efficiency of Pineapple Crown Extract for Iron B500 in H2SO4and Hcl MediaLoad 菠萝冠提取物在h2so4和Hcl介质中对铁B500的抑制效果研究
A. Jano, Alketa Lame, E. Kokalari
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引用次数: 0
Iron Ore Coarse Particle Characterisation: Towards Prediction of Particle Distribution in Gravity Separation Processing 铁矿石粗颗粒表征:重选过程中颗粒分布预测
Mapadi Olifant, D. Chetty, Bert L. Smith
– The Limpopo and Northern Cape provinces of South Africa host hematitic iron ore deposits that, geologically, form part of the Transvaal Supergroup. Due to various geological processes that took place during the formation of the ore, textures are variable, and may be qualitatively described as massive, laminated, conglomeratic, brecciated, etc. These textures affect the separation efficiency during processing to upgrade low-grade ore by gravity separation. Mineralogy plays a crucial role during beneficiation; the obtained particle mineralogy can be linked to density classes to predict particle distribution during processing. Measures can thus be taken to improve the separation efficiency. Commonly used mineralogical techniques like automated scanning electron microscopy (AutoSEM) and optical microscopy, however, are not well-suited for coarse particle characterisation. For this study, therefore, the emerging technique, micro-X-ray fluorescence (micro-XRF) imaging, was investigated to produce elemental maps for texture characterisation on coarse particles (>6mm) of an Fe ore sample from Limpopo, together with X-ray diffraction (XRD) to characterise the coarse particle samples. The results show that the ore contains massive hematite as well as laminated hematite-quartz particles. These preliminary results predict that, for sink-float separation tests, massive hematite particles will be recovered at high density, but laminated hematite-gangue particles will be lost to the floats at different density classes, dependent on the ratio of hematite:gangue in the particles. Quantification of these effects is the next step in the study, towards establishing a predictive method for coarse particle distribution in gravity separation of Fe ore.
-南非的林波波省和北开普省拥有赤铁矿床,在地质上构成德兰士瓦超级群的一部分。由于矿石形成过程中发生的各种地质作用,其结构是多变的,可以定性地描述为块状、层状、砾岩状、角砾岩状等。在重选提升低品位矿石过程中,这些结构会影响选矿效率。矿物学在选矿中起着至关重要的作用;获得的颗粒矿物学可以与密度等级联系起来,以预测加工过程中的颗粒分布。因此可以采取措施提高分离效率。然而,常用的矿物学技术,如自动扫描电子显微镜(AutoSEM)和光学显微镜,不太适合粗颗粒的表征。因此,在这项研究中,研究人员研究了新兴技术——微x射线荧光(micro-XRF)成像,以生成元素图,用于表征林波波(Limpopo)铁矿样品的粗颗粒(bbb6mm)的纹理特征,并使用x射线衍射(XRD)来表征粗颗粒样品。结果表明,矿石中含有块状赤铁矿和片状赤铁矿-石英颗粒。这些初步结果预测,对于沉-浮分离试验,在高密度下将回收块状赤铁矿颗粒,但根据颗粒中赤铁矿与脉石的比例,在不同密度等级下,层状赤铁矿-脉石颗粒将丢失到浮子中。研究的下一步是对这些影响进行量化,以建立一种预测铁矿石重选过程中粗颗粒分布的方法。
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引用次数: 0
An Overview of the Study of Acoustic Emissions in Soil Mechanics 土力学中声发射研究综述
Danny Xavier Villalva León, G. García-Ros, J. Sánchez-Pérez, E. Castro-Rodríguez,, María Rosa Mena-Requena, M. Conesa
Extended Abstract In recent decades, advances in electronics have made it possible to use increasingly complex instrumentation within the many disciplines encompassed by engineering and, specifically, in soil mechanics. Thus, both at the level of field measurements and at the laboratory level, a wide variety of classic instruments, such as strain gauges, force or interstitial pressure transducers, are being modernized, with the electronic nature becoming increasingly important to the detriment of the mechanics. But, in addition to the electronic adaptation of these classic sensors used in soil mechanics, which allows for greater simplicity in data acquisition and subsequent computerized processing, in recent years a series of new techniques (in a more or less experimental phase) are being incorporated into the study of soil mechanics, to provide additional information, sometimes very valuable, to that obtained by classical methods. Within these new techniques is the study of acoustic emissions produced in soils when they are subjected to loading processes or imposed displacement. Based on this technique, scarcely studied to date, an investigation has been initiated that aims to characterize the acoustic emissions generated by soil grains when they are subjected to compression and/or shear processes. The investigations, which are being carried out at the Laboratory of Geotechnics of the Universidad Politécnica de Cartagena
近几十年来,电子技术的进步使得在工程,特别是土力学所涵盖的许多学科中使用越来越复杂的仪器成为可能。因此,无论是在现场测量水平还是在实验室水平,各种各样的经典仪器,如应变计,力或间隙压力传感器,正在现代化,电子性质变得越来越重要,损害了力学。但是,除了在土力学中使用的这些经典传感器的电子调整之外,这使得数据采集和随后的计算机处理更加简单,近年来,一系列新技术(或多或少处于实验阶段)正在被纳入土力学研究,以提供额外的信息,有时非常有价值,以经典方法获得的信息。在这些新技术中,研究的是当土壤受到加载过程或施加位移时产生的声发射。基于这种迄今为止很少研究的技术,一项旨在表征土壤颗粒受到压缩和/或剪切过程时产生的声发射的研究已经开始。这些调查是在卡塔赫纳波利特海姆大学岩土工程实验室进行的
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引用次数: 0
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Proceedings of the 8th World Congress on Mechanical, Chemical, and Material Engineering
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