Resistance spot welding is a technique applied to join two or more similar or dissimilar metals, by applying pressure and electric current to the spot-weld area. Based on the electrical resistance property of metals, a great amount of heat is generated and used to carry out materials joints, by creating a molten metal nucleus between the components to be welded. The influence of an interlayer material, positioned between the parent materials, on the strength of similar or dissimilar welded joints was studied by researchers worldwide. In most cases, by optimising the process parameters, an increase in the welded joint strength was achieved. In this paper, the resistance spot welding of 1mm thick E304 stainless steel sheets, both with and without a copper foil interlayer, was investigated, by applying, in all cases, the same process parameters. The tensile test of the joints showed a decrease in the strength of joints performed with interlayer metal. A method to control the deterioration level of the joint’ mechanical properties is the Finite Element Analysis which allows to optimise the process parameters so that the negative effects of the process on the joint quality to be limited. It was found that an increase in amperage is needed to compensate for the addition of the interlayer metal and to obtain an adequate melting in the spot-weld area. This modification causes an increase of the molten core diameter that will lead to improvement of the welded joint strength, while no significant influence on the internal stress level was noticed in the processing and numerical analysis of the output data.
{"title":"Numerical Modelling of Thermo-Mechanical Effects Developed in Resistance Spot Welding of E304 Steel with Copper Interlayer","authors":"D. Bîrsan, G. Simion","doi":"10.35219/awet.2022.07","DOIUrl":"https://doi.org/10.35219/awet.2022.07","url":null,"abstract":"Resistance spot welding is a technique applied to join two or more similar or dissimilar metals, by applying pressure and electric current to the spot-weld area. Based on the electrical resistance property of metals, a great amount of heat is generated and used to carry out materials joints, by creating a molten metal nucleus between the components to be welded. The influence of an interlayer material, positioned between the parent materials, on the strength of similar or dissimilar welded joints was studied by researchers worldwide. In most cases, by optimising the process parameters, an increase in the welded joint strength was achieved. In this paper, the resistance spot welding of 1mm thick E304 stainless steel sheets, both with and without a copper foil interlayer, was investigated, by applying, in all cases, the same process parameters. The tensile test of the joints showed a decrease in the strength of joints performed with interlayer metal. A method to control the deterioration level of the joint’ mechanical properties is the Finite Element Analysis which allows to optimise the process parameters so that the negative effects of the process on the joint quality to be limited. It was found that an increase in amperage is needed to compensate for the addition of the interlayer metal and to obtain an adequate melting in the spot-weld area. This modification causes an increase of the molten core diameter that will lead to improvement of the welded joint strength, while no significant influence on the internal stress level was noticed in the processing and numerical analysis of the output data.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47760985","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In injection molding processes for thermoplastic parts, the polymer solidification phase in the molding cavity has a strong influence on the quality of the shaped parts and also on the process cycle time. Reducing cycle time is one of the major concerns for plastic injection industries. As cooling phase presents the most critical phase to get quality and cycle time of the part, the application of additive manufacturing (AM) technologies has been overcoming the limitations of traditional cooling system design. AM enables the construction of conformal cooling channels for higher cooling uniformity due to its almost unlimited freedom of design that can fulfil the desired functions in injection molding process equipment. The analysis of the heat transfer during the phase of cooling allows the investigation of the optimal positioning of the cold sources and their intensities. In this paper, a systematic approach is used to replace conventional channels in an injection molding tool with conformal cooling channels. A simulation is used to develop a numerical model that describes the heat transfer and predicts the cycle time of both the optimal and conventional designs. Finally, a numerical comparison is made between traditional and conformal cooling to demonstrate the beneficial effect on reducing the manufacturing cycle and enhancing part quality.
{"title":"Optimization of the Cooling of a Thermoplastic Injection Mold","authors":"A. Chaabene, S. Chatti, M. Ben Slama","doi":"10.35219/awet.2021.08","DOIUrl":"https://doi.org/10.35219/awet.2021.08","url":null,"abstract":"In injection molding processes for thermoplastic parts, the polymer solidification phase in the molding cavity has a strong influence on the quality of the shaped parts and also on the process cycle time. Reducing cycle time is one of the major concerns for plastic injection industries. As cooling phase presents the most critical phase to get quality and cycle time of the part, the application of additive manufacturing (AM) technologies has been overcoming the limitations of traditional cooling system design. AM enables the construction of conformal cooling channels for higher cooling uniformity due to its almost unlimited freedom of design that can fulfil the desired functions in injection molding process equipment. The analysis of the heat transfer during the phase of cooling allows the investigation of the optimal positioning of the cold sources and their intensities. In this paper, a systematic approach is used to replace conventional channels in an injection molding tool with conformal cooling channels. A simulation is used to develop a numerical model that describes the heat transfer and predicts the cycle time of both the optimal and conventional designs. Finally, a numerical comparison is made between traditional and conformal cooling to demonstrate the beneficial effect on reducing the manufacturing cycle and enhancing part quality.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"6 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-01-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74097373","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
P. Hididiş, M. Nicolaescu, C. Codrean, D. Buzdugan, I. Simiti, V. Serban
Amorphous alloys have emerged as an important class of advanced materials that own a combination of properties, such as mechanical strength, hardness, high elasticity modulus and a very good corrosion resistance. Since the number of amorphous structures alloys increased in the last decades, ways of joining such materials were studied in order to produce complex structures or increase their size. Thus, if this kind of complex products are obtained, it will diversify their applicability in multiple and various domains. For this research two ways of joining amorphous ribbons has been studied: solid state welding and radiant energy welding. For the radiant energy welding process, it was selected electron beam welding (EBW) method and for the solid-state welding process, ultrasonic welding (UW) method was chosen. Seeing that these methods have found applicability in industries, a comparative study was done in order to see which one offers the best outcome. Recently, in the last years, such products were embedded in a polymer matrix, creating thus, composite materials that have improved mechanical properties. This raised curiosity for major industries, such as aero-space, medical and automotive. Amorphous ribbons from Ni-Fe-Cr-Si-B and Al-Ni-Nd-Co alloy families were welded by EBW method, and Cu-Zr-Al amorphous ribbons were welded by the UW method. Microstructure characterization has been performed by SEM, EDX, XRD and DSC analyses.
{"title":"Comparative Study Between Solid State Welding and Radiant Energy Welding Processes for Joining Metallic Glassy Ribbons","authors":"P. Hididiş, M. Nicolaescu, C. Codrean, D. Buzdugan, I. Simiti, V. Serban","doi":"10.35219/awet.2021.09","DOIUrl":"https://doi.org/10.35219/awet.2021.09","url":null,"abstract":"Amorphous alloys have emerged as an important class of advanced materials that own a combination of properties, such as mechanical strength, hardness, high elasticity modulus and a very good corrosion resistance. Since the number of amorphous structures alloys increased in the last decades, ways of joining such materials were studied in order to produce complex structures or increase their size. Thus, if this kind of complex products are obtained, it will diversify their applicability in multiple and various domains. For this research two ways of joining amorphous ribbons has been studied: solid state welding and radiant energy welding. For the radiant energy welding process, it was selected electron beam welding (EBW) method and for the solid-state welding process, ultrasonic welding (UW) method was chosen. Seeing that these methods have found applicability in industries, a comparative study was done in order to see which one offers the best outcome. Recently, in the last years, such products were embedded in a polymer matrix, creating thus, composite materials that have improved mechanical properties. This raised curiosity for major industries, such as aero-space, medical and automotive. Amorphous ribbons from Ni-Fe-Cr-Si-B and Al-Ni-Nd-Co alloy families were welded by EBW method, and Cu-Zr-Al amorphous ribbons were welded by the UW method. Microstructure characterization has been performed by SEM, EDX, XRD and DSC analyses.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"90 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78991576","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. Bîrsan, G. Simion, I. Voiculescu, E. Scutelnicu
High entropy alloys are a new category of materials that contain at least four main chemical elements. One of the main advantages over the traditional alloys is the ability to maintain their properties at low or high temperatures. Researchers have investigated the possibility of welding these alloys so that they can be used in industrial applications. Good results have been obtained by welding butt joints of thin sheets, without the use of filler materials. In this paper it is investigated the possibility of welding overlap joints, with applications in the military field, of medium-thickness plates of AlCrFeMnNiHf0.05 high entropy alloy on an Armox 500 steel support plate, using filler materials available on the market. The research focuses on the numerical simulation of three welding processes commonly used in on-site repair operations, namely manual metal arc, metal inert gas, and tungsten inert gas.
{"title":"Numerical Model Developed for Thermo-Mecahnical Analysis in AlCrFeMnNiHf0.05–Armox 500 Steel Welded Joint","authors":"D. Bîrsan, G. Simion, I. Voiculescu, E. Scutelnicu","doi":"10.35219/awet.2021.05","DOIUrl":"https://doi.org/10.35219/awet.2021.05","url":null,"abstract":"High entropy alloys are a new category of materials that contain at least four main chemical elements. One of the main advantages over the traditional alloys is the ability to maintain their properties at low or high temperatures. Researchers have investigated the possibility of welding these alloys so that they can be used in industrial applications. Good results have been obtained by welding butt joints of thin sheets, without the use of filler materials. In this paper it is investigated the possibility of welding overlap joints, with applications in the military field, of medium-thickness plates of AlCrFeMnNiHf0.05 high entropy alloy on an Armox 500 steel support plate, using filler materials available on the market. The research focuses on the numerical simulation of three welding processes commonly used in on-site repair operations, namely manual metal arc, metal inert gas, and tungsten inert gas.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"17 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79341684","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Fused filament fabrication (FFF) technique is one of the most frequently used additive manufacturing (AM) technologies for printing ABS and many other thermoplastic materials. The anisotropy of the mechanical properties of 3D-printed parts manufactured by FFF technology is still of major concern when using this technique. Thus, the component’s orientation, build strategy and printing parameters affect the mechanical properties, and failure mechanisms are of crucial importance. This research aims to partly fill this gap by studying the structure and mechanical behavior of FFF-ABS specimens, and by performing fracture surface analysis by the three-point bend flexural test. A series of tests were conducted to determine the flexural properties of tilted specimens at 0°, 15°, 30°, 45°, 60° and 75° inclination angles relative to the machine platform. The work describes manufacture method of the specimens, experimental procedures, and outcomes from the mechanical and structural characterizations of the FFF-ABS specimens. Overall, two main failure modes were observed for the tested specimens: (1) inter-layer/ inter-raster bond failure (typical for upright specimens) and (2) intra-layer/trans-raster failure (typical for on-edge specimens). A mixed inter-layer/ intra-layer mode was found for the specimens tilted in-between the 15o and 60o range.
{"title":"Structure and Fracture Visualization of Tilted ABS Specimens Processed via Fused Filament Fabrication Additive Manufacturing","authors":"D. Richkov, Y. Rosenthal, D. Ashkenazi, A. Stern","doi":"10.35219/awet.2021.01","DOIUrl":"https://doi.org/10.35219/awet.2021.01","url":null,"abstract":"Fused filament fabrication (FFF) technique is one of the most frequently used additive manufacturing (AM) technologies for printing ABS and many other thermoplastic materials. The anisotropy of the mechanical properties of 3D-printed parts manufactured by FFF technology is still of major concern when using this technique. Thus, the component’s orientation, build strategy and printing parameters affect the mechanical properties, and failure mechanisms are of crucial importance. This research aims to partly fill this gap by studying the structure and mechanical behavior of FFF-ABS specimens, and by performing fracture surface analysis by the three-point bend flexural test. A series of tests were conducted to determine the flexural properties of tilted specimens at 0°, 15°, 30°, 45°, 60° and 75° inclination angles relative to the machine platform. The work describes manufacture method of the specimens, experimental procedures, and outcomes from the mechanical and structural characterizations of the FFF-ABS specimens. Overall, two main failure modes were observed for the tested specimens: (1) inter-layer/ inter-raster bond failure (typical for upright specimens) and (2) intra-layer/trans-raster failure (typical for on-edge specimens). A mixed inter-layer/ intra-layer mode was found for the specimens tilted in-between the 15o and 60o range.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"70 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89311728","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Gas metal arc welding (GMAW) and laser welding are two commonly used joining methods. In this study, these two welding methods were used to join the galvanized sheets. For GMAW, the process parameters were: welding wire diameter, shielding gas flow, welding speed, current and wire feed speed. In term of laser welding, the analyzed parameters were: welding speed, power and pulse duration. In order to establish the effects of the main parameters on the resistance of the welded joint, changes were made to the values of a single process parameter, and the others were kept constant. The combined welded samples were examined non-destructively using X-rays method and then were subjected to destructive tensile tests, analyzing the tensile strength values.
{"title":"Comparative Study Regarding the Welding Behavior of Galvanized Steel Using Laser Welding and Gas Metal Arc Welding Processes","authors":"B. Yavuz, M. Vural","doi":"10.35219/awet.2021.10","DOIUrl":"https://doi.org/10.35219/awet.2021.10","url":null,"abstract":"Gas metal arc welding (GMAW) and laser welding are two commonly used joining methods. In this study, these two welding methods were used to join the galvanized sheets. For GMAW, the process parameters were: welding wire diameter, shielding gas flow, welding speed, current and wire feed speed. In term of laser welding, the analyzed parameters were: welding speed, power and pulse duration. In order to establish the effects of the main parameters on the resistance of the welded joint, changes were made to the values of a single process parameter, and the others were kept constant. The combined welded samples were examined non-destructively using X-rays method and then were subjected to destructive tensile tests, analyzing the tensile strength values.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"11 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78352808","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Resistance projection welding is a non-polluting mechanized process used to obtain an assembly between similar or dissimilar metallic materials. The main advantages of this welding process are the possibility to achieve many different welded points at the same time and the long life of the electrodes compared to the spot-welding process. The paper analyses the effects of thin aluminium coating existing on mild steel parts of on the correct formation of welding points when assembling moulds for the manufacture of baking bread. From optical and electron microscopy analyses it resulted that some adjacent welded points show an interrupted fusion line, sprinkled with elongated islands of aluminium-rich compounds. The paper presents the effect of changing the values of the welding parameters on the weld spot size, in correlation with the Al-rich inclusions that appear on the weld fusion zone. The best results have been obtained when the welding parameters values were the follows: electrode pressure of 2.6 bar, welding power of 19.18kVA and welding time of 7ms. The problems that occur when electric resistance welding of parts with aluminium coating have been highlighted, being useful for specialists who make products using this welding process.
{"title":"Case Study About Resistance Projection Welding of Aluminized Steel Parts","authors":"I. Voiculescu, V. Oprea, I. Vasile","doi":"10.35219/awet.2021.03","DOIUrl":"https://doi.org/10.35219/awet.2021.03","url":null,"abstract":"Resistance projection welding is a non-polluting mechanized process used to obtain an assembly between similar or dissimilar metallic materials. The main advantages of this welding process are the possibility to achieve many different welded points at the same time and the long life of the electrodes compared to the spot-welding process. The paper analyses the effects of thin aluminium coating existing on mild steel parts of on the correct formation of welding points when assembling moulds for the manufacture of baking bread. From optical and electron microscopy analyses it resulted that some adjacent welded points show an interrupted fusion line, sprinkled with elongated islands of aluminium-rich compounds. The paper presents the effect of changing the values of the welding parameters on the weld spot size, in correlation with the Al-rich inclusions that appear on the weld fusion zone. The best results have been obtained when the welding parameters values were the follows: electrode pressure of 2.6 bar, welding power of 19.18kVA and welding time of 7ms. The problems that occur when electric resistance welding of parts with aluminium coating have been highlighted, being useful for specialists who make products using this welding process.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"35 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88491956","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
C. Saib, M. Zaoui, N. Menasri, Salah Amroune, H. Ghouss
The effect of a pre (before) and post (after) heating welding treatment on the microstructure and mechanical properties of the scrap blades made of cast INC738LC superalloy is the main goal of the present investigation. The filler used in TIG welding was a INC 625 solution hardened superalloy as the proposed solution for hot cracking of the INC738LC cast superalloy in literature. The TIG welding was processed with respect to the constantly optimized parameters (current, voltage, speed, gas flux rate and number of passes) to make a mechanical properties comparison between the as received superalloy and the welded superalloy with heat treated specimens. The characterization techniques employed in this study are hardness measurements, tensile tests, optical microscopy and scanning electron microscopy. We found that the proposed preheating improves the TIG welding of the INC 738 LC superalloy specimens and the post welding heat treatment enhances its mechanical properties.
{"title":"Effect of Pre-Post TIG Welding Heat Treatment on Cast NI Superalloy","authors":"C. Saib, M. Zaoui, N. Menasri, Salah Amroune, H. Ghouss","doi":"10.35219/AWET.2020.05","DOIUrl":"https://doi.org/10.35219/AWET.2020.05","url":null,"abstract":"The effect of a pre (before) and post (after) heating welding treatment on the microstructure and mechanical properties of the scrap blades made of cast INC738LC superalloy is the main goal of the present investigation. The filler used in TIG welding was a INC 625 solution hardened superalloy as the proposed solution for hot cracking of the INC738LC cast superalloy in literature. The TIG welding was processed with respect to the constantly optimized parameters (current, voltage, speed, gas flux rate and number of passes) to make a mechanical properties comparison between the as received superalloy and the welded superalloy with heat treated specimens. The characterization techniques employed in this study are hardness measurements, tensile tests, optical microscopy and scanning electron microscopy. We found that the proposed preheating improves the TIG welding of the INC 738 LC superalloy specimens and the post welding heat treatment enhances its mechanical properties.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"69 5","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72608743","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Additive manufacturing (AM) also called 3D printing, is an emerging process in the manufacturing sector with increasing new applications in aerospace, prototyping, medical devices and product development, among others. The resistance of the AM part is determined by the chosen material and the printing parameters. As novel materials and AM methods are continuously being developed, there is a need for the development and mechanical characterization of suitable materials for 3D printing. In this study, the influence of the material and the 3D-printing parameters on the mechanical properties of additive manufactured thermoplastic parts was investigated. Three different filaments that are commercially available: Polylactic acid (PLA), acrylonitrile butadiene styrene (ABS) and Tritan were used. Tensile and flexural tests were carried out, in accordance to ASTM standards, to investigate and compare the mechanical properties of the AM parts as a function of material used. The results showed that the type of filaments had the greatest influence on the mechanical properties of the AM parts. The maximum strength and stiffness were obtained for the PLA specimens. Tritan displayed the highest deformation, while the PLA manifested the lowest deformation capacity. The mechanical properties of the printed parts also depend on the printing parameters. The parameters used in this work are a good compromise between the printing time and the mechanical properties.
{"title":"Effect of Material on the Mechanical Properties of Additive Manufactured Thermoplastic Parts","authors":"D. Cavalcanti, M. Banea, H. F. M. D. Queiroz","doi":"10.35219/AWET.2020.01","DOIUrl":"https://doi.org/10.35219/AWET.2020.01","url":null,"abstract":"Additive manufacturing (AM) also called 3D printing, is an emerging process in the manufacturing sector with increasing new applications in aerospace, prototyping, medical devices and product development, among others. The resistance of the AM part is determined by the chosen material and the printing parameters. As novel materials and AM methods are continuously being developed, there is a need for the development and mechanical characterization of suitable materials for 3D printing. In this study, the influence of the material and the 3D-printing parameters on the mechanical properties of additive manufactured thermoplastic parts was investigated. Three different filaments that are commercially available: Polylactic acid (PLA), acrylonitrile butadiene styrene (ABS) and Tritan were used. Tensile and flexural tests were carried out, in accordance to ASTM standards, to investigate and compare the mechanical properties of the AM parts as a function of material used. The results showed that the type of filaments had the greatest influence on the mechanical properties of the AM parts. The maximum strength and stiffness were obtained for the PLA specimens. Tritan displayed the highest deformation, while the PLA manifested the lowest deformation capacity. The mechanical properties of the printed parts also depend on the printing parameters. The parameters used in this work are a good compromise between the printing time and the mechanical properties.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"3 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81037808","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Selective catalyst reduction is one of the most affordable and successful technologies aimed at reducing NOx emissions from diesel engines. However, the reduction process can be achieved if a certain temperature is reached for the ceramic substrate of the catalytic core. The required temperatures for catalytic reaction vary from 2500 C to 4500 C depending on the technology applied in the catalytic processes. This paper aims at presenting preliminary research in microwave cordierite heating, which is a type of magnesium aluminium silicate used as ceramic honeycomb substrate (catalyst monolith) in the after treatment system in the automotive industry. The research focused on testing the Mg2Al4Si5O18 composite material (cordierite) for different microwave heating regimes in order to establish the level of microwave power required for fast heating. This application will be subject for the further development of new MW-SCR after treatment systems in order to reduce the NOx emissions at cold start engine or low operating regimes of non-road mobile machinery engines. The ceramic composite material was heated for 5 levels of microwave power, from 600 W to 1400 W, using a 6 kW microwave generator coupled with a matching load impedance tuner, and the temperatures were recorded using an IR pyrometer.
{"title":"Microwave Heating of Cordierite Ceramic Substrate for After Treatment Systems","authors":"R. C. Marin, S. Savu","doi":"10.35219/AWET.2020.03","DOIUrl":"https://doi.org/10.35219/AWET.2020.03","url":null,"abstract":"Selective catalyst reduction is one of the most affordable and successful technologies aimed at reducing NOx emissions from diesel engines. However, the reduction process can be achieved if a certain temperature is reached for the ceramic substrate of the catalytic core. The required temperatures for catalytic reaction vary from 2500 C to 4500 C depending on the technology applied in the catalytic processes. This paper aims at presenting preliminary research in microwave cordierite heating, which is a type of magnesium aluminium silicate used as ceramic honeycomb substrate (catalyst monolith) in the after treatment system in the automotive industry. The research focused on testing the Mg2Al4Si5O18 composite material (cordierite) for different microwave heating regimes in order to establish the level of microwave power required for fast heating. This application will be subject for the further development of new MW-SCR after treatment systems in order to reduce the NOx emissions at cold start engine or low operating regimes of non-road mobile machinery engines. The ceramic composite material was heated for 5 levels of microwave power, from 600 W to 1400 W, using a 6 kW microwave generator coupled with a matching load impedance tuner, and the temperatures were recorded using an IR pyrometer.","PeriodicalId":39009,"journal":{"name":"Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology","volume":"11 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82981350","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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