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Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology最新文献

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Elaboration and Characterization of the Nanometric Titanium Diboride Powders by Mechanical Milling Method 机械铣削法制备纳米二硼化钛粉体及其表征
Q4 Engineering Pub Date : 2020-12-28 DOI: 10.35219/AWET.2020.08
I. Ştefan, G. Benga
The research activities are oriented towards elaborating and characterizing nano-sized powders by powder metallurgy technologies based on wet milling in a planetary mill. For the elaboration of the TiB2 powders, a wet milling regime of initial powders was used up to nano size with the following parameters: milling technology by collision, milling times, rotational speed. The characterization of the TiB2 material will include particle size distribution analysis. EDXS and SEM analysis were used to study the structural evolution of the powder after ball milling. The mechanical milling technology, by its milling regimes, proved to be very efficient, obtaining a reduction of the titanium diboride powders particle size up to 50% compared to the initial unmilled powders.
研究活动的方向是利用基于行星磨湿磨的粉末冶金技术制备和表征纳米粉体。为了制备TiB2粉末,采用湿法磨制初始粉末直至纳米尺寸,并采用以下参数:碰撞磨制工艺、磨制时间、转速。TiB2材料的表征将包括粒度分布分析。利用EDXS和SEM分析了球磨后粉末的结构演变。机械磨粉技术,通过其磨粉制度,证明是非常有效的,获得二硼化钛粉末的颗粒尺寸比最初的未磨粉减少了50%。
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引用次数: 1
Metal Alloys for Filaments in 3D Fusion Filament Modelling Printing Process 金属合金长丝在3D熔丝建模打印过程
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.10
M. Ciornei, I. Savu, S. Savu
The paper presents experimental research regarding the application of specific low melting metals in the FDM process. Previous trends in the transfer of the filament from the spool to the hot-end showed that the filament undergoes specific mechanical stress during the transfer. To achieve an appropriate transfer the filament should prove stiffness and resistance to the mechanical actions of the transfer wheels. At the same time, the entrance to the hot-end creates specific resistance to the movement of the filament, and the filament undergoes important deformations. The experimental research used three materials characterized by melting temperature below 260oC: Sn-58Bi, Sn-9Zn, and Sn-3.5Ag. Sn-58Bi showed a yield stress above 50 MPa, but very low extension during the tensile test. Sn-9Zn exhibited a yield stress above 30 MPa, and about double the extension during the tensile test. Sn-3.5Ag displayed a yield stress above 25 MPa, and extension in excess of 8%. The analysis of the surface was performed, revealing that the increase of the yield stress influenced the appearance of specific prints given by the transfer wheels. The deepest prints were measured for Sn-3.5Ag and they were maximum 100 μm. The other two materials were stiffer and the prints have depths below 50 μm. According to the obtained results, each of the tested materials can be an appropriate solution to filament use for the FDM 3D printing process.
本文对特定低熔点金属在FDM工艺中的应用进行了实验研究。以前的趋势在转移的长丝从线轴到热端表明,长丝经历特定的机械应力在转移过程中。为了实现适当的转移,灯丝应该证明刚度和抵抗转移轮的机械作用。同时,热端入口对灯丝的运动产生特定的阻力,灯丝会发生重要的变形。实验研究采用熔点在260℃以下的三种材料:Sn-58Bi、Sn-9Zn和Sn-3.5Ag。Sn-58Bi在拉伸试验中屈服应力大于50 MPa,但延伸率很低。Sn-9Zn在拉伸试验中屈服应力大于30 MPa,延伸量约为原来的2倍。Sn-3.5Ag的屈服应力大于25 MPa,延伸率大于8%。对表面进行了分析,表明屈服应力的增加影响了传递轮给出的特定印痕的外观。Sn-3.5Ag的印迹最深,印迹最大可达100 μm。另外两种材料较硬,打印深度在50 μm以下。根据所获得的结果,每种测试材料都可以作为合适的长丝解决方案用于FDM 3D打印工艺。
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引用次数: 0
Selected Applications of Stimuli-Responsive Polymers: 4D Printing by the Fused Filament Fabrication Technology 刺激响应聚合物的选择应用:熔融长丝制造技术的4D打印
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.02
Y. Ahroni, N. Dresler, A. Ulanov, D. Ashkenazi, M. Aviv, M. Librus, A. Stern
In the past few years four-dimensional (4D) printing technologies have attained worldwide interest and they are now considered the "next big thing". The aim of this research is to provide three selected examples of stimuli-responsive polymer (SRP) applications additively manufactured (AM) by the fused filament fabrication (FFF) technique. To that end, a CCT BLUE filament of thermo-responsive polymer was chosen to produce a water temperature indicator, which changes colour from blue to white when temperature increases; a CCU RED filament of photo-responsive polymer was used to produce a sunlight / UV indicator bracelet; a transparent PLA CLEAR polymer, a CCU RED photo-responsive polymer, and an electrical conductive PLA polymer were selected to produce a smart business card stand. The temperature indicator capability was analysed based on examining colour changes as a function of temperature changes. The sunlight/UV indicator capability was analysed based on the inspection of colour change as a function of absorbed sun/ultraviolet light. The electrical conductivity of the conductive PLA polymer was examined by performing resistance measurements. All three objects were successfully produced and their functionality was demonstrated. We hope that these examples will catalyse the expansion of FFF 4D printed SRP applications, as much work remains to be done in designing the parts and developing FFF printing parameters that take advantage of the stimuli-responsive materials currently being developed for FFF technology.
在过去的几年里,四维(4D)打印技术引起了全世界的兴趣,它们现在被认为是“下一个大事件”。本研究的目的是提供三个通过熔丝制造(FFF)技术增材制造(AM)的刺激响应聚合物(SRP)应用实例。为此,选用热敏聚合物CCT BLUE长丝制作水温指示器,水温升高时由蓝色变为白色;利用光响应聚合物的CCU红色灯丝制备日光/紫外线指示手环;选择透明的PLA CLEAR聚合物、光响应的CCU RED聚合物和导电的PLA聚合物来制作智能名片架。通过检查颜色变化作为温度变化的函数,分析了温度指示能力。通过对吸收阳光/紫外线后颜色变化的检测,分析了日光/紫外线指示器的性能。通过电阻测量来检测导电聚乳酸聚合物的电导率。这三件物品都成功生产出来,并展示了它们的功能。我们希望这些例子将催化FFF 4D打印SRP应用的扩展,因为在设计零件和开发FFF打印参数方面还有很多工作要做,这些参数要利用目前正在为FFF技术开发的刺激响应材料。
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引用次数: 0
About the Dynamic Behaviour of Composite Bars Reinforced with Cotton or Hemp Fibers 棉麻纤维增强复合筋的动力性能研究
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.07
A. I. Rădoi, C. Miriţoiu
In this paper, the authors designed several green composites with natural reinforcements (hemp and cotton fibers) and the matrix is a synthetic resin (epoxy resin). On having produced the samples, the authors determined the dynamic mechanical characteristics. The dynamic parameters were determined from the bar free vibrations. The next experimental rig was used: the bars were clamped at one end and left free at the other end. At the free end, a Bruel&Kjaer accelerometer with 0.04 pC/ms-2 sensitivity was placed, in order to record the beam dynamic response. A force was applied at the free end to bend the beams, and after bending, the force was cancelled and the beams were left to vibrate freely. The accelerometer was connected to a Nexus signal conditioner, and the signal conditioner was connected to a SPIDER 8 data acquisition system made by Hottinger Baldwin Messtec. The acquisition system was connected to a notebook and the experimental parameters were obtained through the CATMAN EASY software. From the free vibrations recording, the next mechanical parameters were determined: the eigenfrequency of the first eigenmode, the damping factors per mass unit and per unit length, the loss factor and the dynamic Young modulus and stiffness. From the results obtained, it can be concluded that the materials with epoxy resin reinforced with hemp have better vibration damping properties as compared to the composites made from epoxy reinforced with cotton fibers.
本文设计了几种以天然增强剂(麻纤维和棉纤维)为基体,以合成树脂(环氧树脂)为基体的绿色复合材料。在制作样品后,作者确定了动态力学特性。根据杆的自由振动确定了动力参数。下一个实验装置被使用:铁棒的一端被夹住,另一端被松开。在自由端放置了灵敏度为0.04 pC/ms-2的Bruel&Kjaer加速度计,以记录光束的动态响应。在梁的自由端施加一个力使梁弯曲,弯曲后,力被取消,使梁自由振动。加速度计连接到Nexus信号调节器,信号调节器连接到Hottinger Baldwin Messtec公司的SPIDER 8数据采集系统。采集系统与笔记本相连,通过CATMAN EASY软件获取实验参数。根据自由振动记录,确定了下一个力学参数:第一特征模态的本征频率,每质量单位和每单位长度的阻尼因子,损耗因子以及动态杨氏模量和刚度。结果表明,与棉纤维增强环氧树脂复合材料相比,大麻增强环氧树脂复合材料具有更好的减振性能。
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引用次数: 0
Metallurgical and Corrosion Property of Additive Manufactured Titanium Alloy-Ti6Al4V 添加剂制备钛合金ti6al4v的冶金及腐蚀性能
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.06
Rasheedat Modupe Mahamood, T. Marvins, K. Abdulrahman, Y. L. Shuaib-Babata, J. A. Adebisi, S. Akinlabi, S. Hassan, E. Akinlabi
Additive manufacturing (AM) is an important manufacturing technology that has changed the way products are designed and manufactured. Laser Metal Deposition (LMD), an AM technology, has the capability of producing components using a 3-Dimensional CAD model, through a layer by layer formation process just like any other AM technology. In this study, the influence of the scanning speed on the corrosion property of Titanium alloy-Ti6Al4V using LMD process was investigated. The scanning speed varied between 0.02 m/s and 0.14 m/s while other processing parameters were kept constant. The electrochemical corrosion test was conducted in sodium chloride (NaCl) solution. The result revealed that the corrosion resistance property was found to increase with the scanning speed.
增材制造(AM)是一种重要的制造技术,它改变了产品的设计和制造方式。激光金属沉积(LMD)是一种增材制造技术,它能够像其他增材制造技术一样,通过一层一层的形成过程,使用三维CAD模型生产部件。研究了扫描速度对LMD腐蚀钛合金ti6al4v性能的影响。在其他工艺参数保持不变的情况下,扫描速度在0.02 ~ 0.14 m/s之间变化。在氯化钠(NaCl)溶液中进行电化学腐蚀试验。结果表明,随着扫描速度的增加,合金的耐腐蚀性能逐渐提高。
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引用次数: 1
AM-FFF of Objects Using Commercial PLA Based Shape Memory Polymer Printed by an Open-Source 3D Printer 使用开源3D打印机打印的基于商用PLA形状记忆聚合物的物体的AM-FFF
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.04
N. Dresler, A. Ulanov, M. Aviv, D. Ashkenazi, A. Stern
The 4D additive manufacturing processes are considered today as the "next big thing" in R&D. The aim of this research is to provide two examples of commercial PLA based shape memory polymer (SMP) objects printed on an open-source 3D printer in order to proof the feasibility of such novel 4D printing process. To that purpose, a PLA based filament of eSUN (4D filament e4D-1white, SMP) was chosen, and two applications, a spring and a vase, were designed by 3D-printing with additive manufacturing (AM) fused filament fabrication (FFF) technique. The 4D-printed objects were successfully produced, the shape memory effect and their functionality were demonstrated by achieving the shape-memory cycle of programming, storage and recovery.
如今,4D增材制造工艺被认为是研发领域的“下一件大事”。本研究的目的是提供两个在开源3D打印机上打印的商用PLA基于形状记忆聚合物(SMP)物体的例子,以证明这种新颖的4D打印工艺的可行性。为此,选择了一种基于PLA的eSUN长丝(4D长丝e4D-1white, SMP),并通过3d打印和增材制造(AM)熔丝制造(FFF)技术设计了两个应用,一个弹簧和一个花瓶。通过实现形状记忆的编程、存储和恢复循环,成功地制作出了3d打印的物体,展示了形状记忆的效果和功能。
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引用次数: 2
Mechanical Properties, Structure and Fracture Behavior of Additive Manufactured FFF-ABS Specimens 添加剂制备FFF-ABS试样的力学性能、组织和断裂行为
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.11
O. Gewelber, Y. Rosenthal, D. Ashkenazi, A. Stern
The Fused Filament Fabrication (FFF) method is one of the most important additive manufacturing (AM) technologies. This technology is used today with various kinds of thermoplastic materials, including ABS. The present study deals with the flexural strength and axial deflection of ABS specimens versus relative density, to observe the influence of build-orientations, build model and microscopic level defects of these properties. In this study, the mechanical and structural characterization of AM-FFF ABS material was studied by CAD modelling of different orientations, three point bending mechanical testing, visual testing, and multifocal light microscopy observation, including fractography analysis. To that end, three different standard building orientations (Flat, On Edge and Upright) were printed, and each was built in two different angle orientations (-45o/+45o and 0°/90o). Based on the three point bending testing results, it was found that the specimen with the highest flexural strength was not necessarily the one with the highest deflection. It was also observed that On Edge 0/+90o orientations showed a relatively larger flexural strength difference in comparison to other building orientations (Flat and Upright). When the mechanical properties achieved from a bending test next to the building platform were compared to the properties far from the building platform, only a slight difference was found, which means that the flexural strength difference results from the building strategy and it is not related to the specific bending surface. Based on fractography observation, there is a major difference in the mechanical properties and fracture surface appearance, when the samples are bent between the layers (Upright orientation) or when the samples are bent through the layers (Flat and On Edge orientation).
熔丝制造(FFF)方法是最重要的增材制造(AM)技术之一。该技术目前用于各种热塑性材料,包括ABS。本研究涉及ABS试件的抗弯强度和轴向挠度随相对密度的变化,以观察构建方向、构建模型和微观水平缺陷对这些性能的影响。本研究通过不同取向的CAD建模、三点弯曲力学测试、目视测试、多焦点光镜观察(包括断口分析)研究了AM-FFF ABS材料的力学和结构表征。为此,打印了三种不同的标准建筑方向(平面,边缘和直立),每种建筑都有两种不同的角度方向(-45°/ +45°和0°/90°)。根据三点弯曲试验结果发现,具有最高抗弯强度的试件并不一定是具有最大挠度的试件。还观察到,与其他建筑方向(平和直立)相比,On Edge 0/+90°方向显示出相对较大的抗弯强度差异。当将靠近建筑平台的弯曲试验获得的力学性能与远离建筑平台的力学性能进行比较时,发现只有微小的差异,这意味着抗弯强度差异是由建筑策略引起的,而与具体的弯曲面无关。根据断口形貌观察,试样在层间弯曲时(垂直方向)和在层间弯曲时(平面和边缘方向),试样的力学性能和断口形貌存在较大差异。
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引用次数: 2
Process Parameter Influence on Tensile Property of Friction Stir Processed Al/Ni-Fe Composite 工艺参数对搅拌摩擦加工Al/Ni-Fe复合材料拉伸性能的影响
Q4 Engineering Pub Date : 2020-12-21 DOI: 10.35219/AWET.2020.09
L. Magondo, M. Shongwe, Rasheedat Modupe Mahamood, S. Akinlabi, S. Hassan, H. Dong, K. F. Carter, E. Akinlabi
Friction stir processing (FSP) is a solid-state processing technique that has proven to be an efficient surface modification process for producing aluminium matrix composites (AMCs). However, practical challenges still occur during the processing of AMCs even though extensive progress has been made in recent years. In the present study, the influence of FSP process parameters on the tensile property of Al-Ni-Fe composite has been investigated. The process parameters studied were rotational speed and advancing speed. The rotational speed varied between 600 and 1000 rpm while the advancing speed varied between 70 and 210 mm/min. The rotational speed was kept constant at each setting and the advancing speed varied. Other processing parameters were kept constant throughout the experiments. The results were compared with those of the base metal (Al). The results showed that the tensile strength decreased as the advancing speed increased. The highest tensile strength was obtained at a rotational speed of 1000 rpm and an advancing speed of 70 mm/min.
搅拌摩擦加工(FSP)是一种固态加工技术,已被证明是生产铝基复合材料(AMCs)的有效表面改性工艺。然而,尽管近年来取得了广泛的进展,但在AMCs的加工过程中仍然存在实际挑战。本文研究了FSP工艺参数对Al-Ni-Fe复合材料拉伸性能的影响。研究的工艺参数为转速和推进速度。转速在600 ~ 1000rpm之间变化,推进速度在70 ~ 210mm /min之间变化。每次设置时,转速保持不变,推进速度变化。其他工艺参数在整个实验过程中保持不变。结果与母材(Al)进行了比较。结果表明:拉伸强度随推进速度的增加而降低;转速为1000 rpm,推进速度为70 mm/min时,拉伸强度最高。
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引用次数: 0
AlSi10Mg Alloy Fabricated by Selective Laser Melting 选择性激光熔炼制备AlSi10Mg合金
Q4 Engineering Pub Date : 2018-12-28 DOI: 10.35219/awet.2018.01
I. Rosenthal, R. Shneck, A. Stern
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引用次数: 2
Characterization of Vacuum Explosive Welded Joints between Titanium and Stainless Steel for Vacuum Applications 真空应用中钛与不锈钢真空爆炸焊接接头的表征
Q4 Engineering Pub Date : 2018-12-28 DOI: 10.35219/awet.2018.03
M. Enav, O. Botstein, D. Ashkenazi, A. Stern, Israel Ika Labs
A two-layered vacuum explosive welded (EXW) plate, consisting of titanium-grade 1/stainless steel 304L (Ti/304L), was investigated for vacuum applications. The interface of the Ti/304L displayed a wavy shape characteristic of the EXW method, which reflects the existence of mass transfer during bonding. The aim of this study was to examine the feasibility of using Ti/304L EXW joints for vacuum application. The Ti/304L EXW plate was examined by non-destructive and destructive metallurgical methods, including visual testing, scanning acoustic testing, light microscopy and metallography, SEM-EDS examination, microindentation hardness measurements, ram tensile test, fractography, and leak testing. According to the metallurgical testing methods, the formation of brittle intermetallic phases took place adjacent to the bonding interface. The intermetallic phases formed at the interface of the Ti/304L, behave as the weakest part in the joint, and determine the brittle type of fracture received under tensile stresses. The measured typical tensile strength of the joint is around 300 MPa, similar to that of the Ti 1 alloy. Based on the leak test results, the examined EXW Ti/304L components were found to be feasible for vacuum applications.
研究了钛级1/ 304L不锈钢(Ti/304L)双层真空爆炸焊接(EXW)板的真空应用。Ti/304L的界面呈现出EXW法的波浪状特征,反映了键合过程中传质的存在。本研究的目的是研究Ti/304L EXW接头用于真空应用的可行性。Ti/304L EXW板通过无损和破坏性冶金方法进行检测,包括目视测试、扫描声学测试、光学显微镜和金相、SEM-EDS检查、微压痕硬度测量、冲压件拉伸测试、断口学和泄漏测试。根据金相测试方法,脆性金属间相的形成发生在结合界面附近。在Ti/304L界面处形成的金属间相是接头中最薄弱的部分,决定了在拉伸应力作用下断裂的脆性类型。接头的典型抗拉强度在300 MPa左右,与Ti - 1合金的抗拉强度相近。根据泄漏测试结果,测试的EXW Ti/304L组件在真空应用中是可行的。
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引用次数: 1
期刊
Annals of Dunarea de Jos University of Galati, Fascicle XII, Welding Equipment and Technology
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