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Preparation of Z-Scheme BiVO4/g-C3N4/PANI Heterojunction and Its Photocatalytic Degradation of Enrofloxacin
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-15 DOI: 10.1021/acs.iecr.4c04717
Hengxin Ren, Jinghang Li, Yanan Niu, Wu Zhang, Yuguang Lv, Ying Wang, Chaoyu Song
This study presents the synthesis and evaluation of a BiVO4/g-C3N4/PANI ternary heterojunction photocatalyst for the degradation of enrofloxacin (ENR) under visible light irradiation. The results demonstrate that the BiVO4/g-C3N4/PANI (10%) composite achieved a 91% removal efficiency of ENR within 120 min, following first-order kinetic behavior. Moreover, the photocatalyst exhibited stable degradation performance and maintained structural integrity after five consecutive cycles. The photocatalyst was characterized by XRD, SEM, TEM, FT-IR, XPS, and UV–vis DRS. The enhanced photocatalytic performance is attributed to the Z-scheme charge transfer mechanism facilitated by PANI, which enhances the separation of photogenerated carriers and reduces their recombination rate. Radical scavenging experiments and ESR spectroscopy confirmed that superoxide radicals (•O2) and hydroxyl radicals (•OH) play dominant roles in the degradation process. Additionally, 15 degradation products of ENR were identified, and four major degradation pathways were proposed. The findings provide a theoretical basis for the application of this ternary heterojunction in environmental remediation and highlight its potential for efficient degradation of antibiotics.
{"title":"Preparation of Z-Scheme BiVO4/g-C3N4/PANI Heterojunction and Its Photocatalytic Degradation of Enrofloxacin","authors":"Hengxin Ren, Jinghang Li, Yanan Niu, Wu Zhang, Yuguang Lv, Ying Wang, Chaoyu Song","doi":"10.1021/acs.iecr.4c04717","DOIUrl":"https://doi.org/10.1021/acs.iecr.4c04717","url":null,"abstract":"This study presents the synthesis and evaluation of a BiVO<sub>4</sub>/g-C<sub>3</sub>N<sub>4</sub>/PANI ternary heterojunction photocatalyst for the degradation of enrofloxacin (ENR) under visible light irradiation. The results demonstrate that the BiVO<sub>4</sub>/g-C<sub>3</sub>N<sub>4</sub>/PANI (10%) composite achieved a 91% removal efficiency of ENR within 120 min, following first-order kinetic behavior. Moreover, the photocatalyst exhibited stable degradation performance and maintained structural integrity after five consecutive cycles. The photocatalyst was characterized by XRD, SEM, TEM, FT-IR, XPS, and UV–vis DRS. The enhanced photocatalytic performance is attributed to the Z-scheme charge transfer mechanism facilitated by PANI, which enhances the separation of photogenerated carriers and reduces their recombination rate. Radical scavenging experiments and ESR spectroscopy confirmed that superoxide radicals (•O<sub>2</sub><sup>–</sup>) and hydroxyl radicals (•OH) play dominant roles in the degradation process. Additionally, 15 degradation products of ENR were identified, and four major degradation pathways were proposed. The findings provide a theoretical basis for the application of this ternary heterojunction in environmental remediation and highlight its potential for efficient degradation of antibiotics.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"183 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143832033","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of Surrogate Hybridization and Adaptive Sampling for Simulation-Based Optimization
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-15 DOI: 10.1021/acs.iecr.4c03303
Suryateja Ravutla, Andrew Bai, Matthew J. Realff, Fani Boukouvala
Process simulators are essential for modeling of complex processes; however, optimization of expensive models remains challenging due to lack of equations, simulation cost, and lack of convergence guarantees. To tackle these challenges, surrogate modeling and surrogate-based optimization methods have been proposed. Most commonly, surrogates are treated as black-box models, while recently hybrid surrogates have gained popularity. In this work, we assess two main methodologies: (a) optimization of surrogates trained using a set of fixed a priori samples using deterministic solvers, and (b) adaptive sampling-based optimization, which leverages surrogate predictions to guide the search process. Across both methods, we systematically compare the effect of black-box versus hybrid surrogates, that utilize a “model-correction” architecture combining different fidelity data. Through mathematical benchmarks with up to ten dimensions, and two engineering case studies for process design of an extractive distillation simulation model and an adsorption simulation model, we present the effects of sampling quantity, dimensionality, formulation, and hybridization on solution convergence, reliability, and CPU efficiency. Our results show that hybrid modeling improves surrogate robustness and reduces solution variability with fewer samples, though it increases optimization costs. Additionally, adaptive sampling methods are more efficient and consistent than fixed-sampling surrogate strategies, even across different sampling and dimensionality scenarios.
{"title":"Effects of Surrogate Hybridization and Adaptive Sampling for Simulation-Based Optimization","authors":"Suryateja Ravutla, Andrew Bai, Matthew J. Realff, Fani Boukouvala","doi":"10.1021/acs.iecr.4c03303","DOIUrl":"https://doi.org/10.1021/acs.iecr.4c03303","url":null,"abstract":"Process simulators are essential for modeling of complex processes; however, optimization of expensive models remains challenging due to lack of equations, simulation cost, and lack of convergence guarantees. To tackle these challenges, surrogate modeling and surrogate-based optimization methods have been proposed. Most commonly, surrogates are treated as black-box models, while recently hybrid surrogates have gained popularity. In this work, we assess two main methodologies: (a) optimization of surrogates trained using a set of fixed <i>a priori</i> samples using deterministic solvers, and (b) adaptive sampling-based optimization, which leverages surrogate predictions to guide the search process. Across both methods, we systematically compare the effect of black-box versus hybrid surrogates, that utilize a “model-correction” architecture combining different fidelity data. Through mathematical benchmarks with up to ten dimensions, and two engineering case studies for process design of an extractive distillation simulation model and an adsorption simulation model, we present the effects of sampling quantity, dimensionality, formulation, and hybridization on solution convergence, reliability, and CPU efficiency. Our results show that hybrid modeling improves surrogate robustness and reduces solution variability with fewer samples, though it increases optimization costs. Additionally, adaptive sampling methods are more efficient and consistent than fixed-sampling surrogate strategies, even across different sampling and dimensionality scenarios.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"26 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143832290","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synthesis of Co-Based Catalysts Using a Rotating Packed Bed for Selective Hydrogenation of Acetonitrile
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-15 DOI: 10.1021/acs.iecr.5c00374
Yue Liu, Yong Chen, Xiao-Mei Wang, Zihao Wang, Guang-Wen Chu, Hai-Kui Zou, Bao-Chang Sun
Highly efficient Co-based catalysts are significant for the selective hydrogenation of nitriles to amines. In this work, highly efficient mixed metal oxide (Co/MMO) catalysts confined with Co particles were prepared in a rotating packed bed (RPB), following the preparation processes of layered double hydroxides (LDH) coprecipitation and LDH-MMO transformation. The influences of the Co content, premixing mode, crystallizing mode, and time on the structure of the catalyst, as well as its catalytic performance for acetonitrile hydrogenation were investigated. It was found that CoAl-LDH can be formed in the Co content range of 43-71 wt % in RPB. In addition, enhancing micromixing performance in premixing and crystallizing processes is beneficial for the synthesis of particles with small size, uniform particle size, and high ratio of length (L) to thickness (T). Finally, the highly efficient Co/MMO catalyst with an acetonitrile conversion of 99.17% and ethylamine selectivity of 96.12% was prepared under optimal operating conditions. Compared with Raney-Co catalysts, the Co/MMO catalyst with a lower Co content has higher conversion and selectivity by 6.67 and 4.82%, respectively. These results provide a new strategy for preparing catalysts with high efficiency and low cost for selective hydrogenation of nitrile.
{"title":"Synthesis of Co-Based Catalysts Using a Rotating Packed Bed for Selective Hydrogenation of Acetonitrile","authors":"Yue Liu, Yong Chen, Xiao-Mei Wang, Zihao Wang, Guang-Wen Chu, Hai-Kui Zou, Bao-Chang Sun","doi":"10.1021/acs.iecr.5c00374","DOIUrl":"https://doi.org/10.1021/acs.iecr.5c00374","url":null,"abstract":"Highly efficient Co-based catalysts are significant for the selective hydrogenation of nitriles to amines. In this work, highly efficient mixed metal oxide (Co/MMO) catalysts confined with Co particles were prepared in a rotating packed bed (RPB), following the preparation processes of layered double hydroxides (LDH) coprecipitation and LDH-MMO transformation. The influences of the Co content, premixing mode, crystallizing mode, and time on the structure of the catalyst, as well as its catalytic performance for acetonitrile hydrogenation were investigated. It was found that CoAl-LDH can be formed in the Co content range of 43-71 wt % in RPB. In addition, enhancing micromixing performance in premixing and crystallizing processes is beneficial for the synthesis of particles with small size, uniform particle size, and high ratio of length (<i>L</i>) to thickness (<i>T</i>). Finally, the highly efficient Co/MMO catalyst with an acetonitrile conversion of 99.17% and ethylamine selectivity of 96.12% was prepared under optimal operating conditions. Compared with Raney-Co catalysts, the Co/MMO catalyst with a lower Co content has higher conversion and selectivity by 6.67 and 4.82%, respectively. These results provide a new strategy for preparing catalysts with high efficiency and low cost for selective hydrogenation of nitrile.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"108 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143837348","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Oxidative Polymerization of 2,6-Dimethyl-phenol to Metal-free Poly(2,6-dimethyl-1,4-phenylene oxide) with Controllable Molecular Weight
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.5c00786
Li Yue, Yin-Bo Yang, Na-Juan Yuan, Qing-Shuai Zhang, Yong Liu, Song-Hai Wu, Xu Han
Although the synthesis of low-molecular-weight poly(2,6-dimethyl-1,4-phenylene oxide) (LMW-PPO) has been widely studied, preparing metal-free LMW-PPO with high thermal stability and satisfactory dielectric properties is still challenging. In this study, a new method for synthesizing metal-free LMW-PPO by nonmetal catalysts has been developed. In the absence of Cu(II) catalysts, amines can catalyze benzoyl peroxide (BPO) to produce metal-free LMW-PPO in CH3CN (Mn in the range of 4.0 × 103–6.0 × 103), and N,N-dimethyl-p-toluidine (DMT) exhibits high reactivity in the yield of PPO (68.4%) with a low 3,3′,5,5′-tetramethyl-4,4’diphenoquinone (DPQ) yield (2.6 × 10–2%) and PDI (1.50). The low dielectric constant (Dk = 1.96) and low dielectric loss factor (Df = 1.57 × 10–3) of the obtained PPO indicate that amines are more appropriate for the synthesis of metal-free LMW-PPO with superior dielectric properties. Meanwhile, the Mn values of PPO can be successfully mediated by regulating the contents of the catalyst or mixing appropriate contents of toluene in CH3CN, and the decreased Tg values from 209.3 to 170.8 °C with decreasing Mn values from 1.7 × 104 to 4.1 × 103 indicate the improved processability of the LMW-PPO while maintaining high thermal stability (Td5% = 420.8–434.2 °C). Density functional theory (DFT) calculations further reveal the formation of oxidizing radicals from BPO by DMT, which then initiate H-abstraction from DMP to form the DMP radical. The produced DMP radicals then polymerize to LMW-PPO. This study provides new insight into synthesizing highly qualified LMW-PPO by metal-free catalysts.
尽管低分子量聚(2,6-二甲基-1,4-苯基氧化物)(LMW-PPO)的合成已被广泛研究,但制备具有高热稳定性和令人满意的介电性能的无金属 LMW-PPO 仍具有挑战性。本研究开发了一种利用非金属催化剂合成无金属 LMW-PPO 的新方法。在不使用 Cu(II) 催化剂的情况下,胺可以催化过氧化苯甲酰 (BPO) 在 CH3CN 中生成无金属的 LMW-PPO(Mn 在 4.0 × 103-6.0 × 103),N,N-二甲基对甲苯胺(DMT)在 PPO 产率(68.4%)方面表现出较高的反应活性,而 3,3′,5,5′-四甲基-4,4'二吩醌(DPQ)产率(2.6 × 10-2%)和 PDI(1.50)较低。所得 PPO 的介电常数(Dk = 1.96)和介电损耗因子(Df = 1.57 × 10-3)较低,这表明胺类化合物更适合合成具有优异介电性能的无金属 LMW-PPO。同时,通过调节催化剂的含量或在 CH3CN 中混合适当含量的甲苯,可以成功地调节 PPO 的 Mn 值;随着 Mn 值从 1.7 × 104 降至 4.1 × 103,Tg 值也从 209.3 降至 170.8 ℃,这表明在保持高热稳定性(Td5% = 420.8-434.2 ℃)的同时,LMW-PPO 的可加工性也得到了改善。密度泛函理论(DFT)计算进一步揭示了 DMT 从 BPO 中形成氧化自由基,然后引发 DMP 中的 H-萃取,形成 DMP 自由基。生成的 DMP 自由基随后聚合成 LMW-PPO。这项研究为利用无金属催化剂合成高纯度 LMW-PPO 提供了新的思路。
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引用次数: 0
Intensified Catalytic Decomposition of Acetone at Room Temperature Using a Ag-Modified CeO2–Al2O3 Binary Metal Oxide Support: Enhancing Synergies, Role of Relative Humidity, and In Situ Mechanistic Interpretation
IF 3.8 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.4c0436910.1021/acs.iecr.4c04369
Amir Payan,  and , Jafar Soltan*, 

This study probes the effectiveness of using a Ag/CeO2–Al2O3 mixed metal oxide support compared to Ag-modified single supports (Ag/CeO2 and Ag/Al2O3) on acetone removal under VUV irradiation at room temperature. It is shown that under VUV light, the type of support can affect acetone oxidation at the microscopic and macroscopic levels. At the microscopic level, the findings from X-ray photoemission spectroscopy (XPS) and X-ray absorption spectroscopy (XAS) analyses showed that the nature of the support can influence the oxidation state of silver. At the macroscopic level, it was demonstrated that the support can control the dominance of the oxidation mechanism. While Ag/Al2O3, compared to Ag/CeO2, can boost acetone and ozone conversion, the selectivity of Ag/Al2O3 (88%) was lower than that of Ag/CeO2 (96%). However, not only can Ag/CeO2–Al2O3 with an optimized 1:1 ratio of CeO2/Al2O3 oxidize 96 and 98% of the inlet acetone and ozone, respectively, but also the reaction selectivity was above 97%. Moreover, the influence of relative humidity (RH) on Ag/CeO2–Al2O3 activity under VUV light was investigated, and it proved the dual character of RH. Although RH improved the VUV photolysis performance in the gaseous state, it poisoned the gas–catalyst interface, leading to an inhibition role in the catalytic reactions. The high and sustainable performance of the Ag/CeO2–Al2O3 catalyst at room temperature, achieved through engineering of the mixed metal oxide support and maintained even under humid conditions, offers a promising solution for indoor air quality control in diverse settings. These include residential, commercial, and industrial spaces and potential applications in reducing volatile organic compounds (VOCs) from automotive emissions.

{"title":"Intensified Catalytic Decomposition of Acetone at Room Temperature Using a Ag-Modified CeO2–Al2O3 Binary Metal Oxide Support: Enhancing Synergies, Role of Relative Humidity, and In Situ Mechanistic Interpretation","authors":"Amir Payan,&nbsp; and ,&nbsp;Jafar Soltan*,&nbsp;","doi":"10.1021/acs.iecr.4c0436910.1021/acs.iecr.4c04369","DOIUrl":"https://doi.org/10.1021/acs.iecr.4c04369https://doi.org/10.1021/acs.iecr.4c04369","url":null,"abstract":"<p >This study probes the effectiveness of using a Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> mixed metal oxide support compared to Ag-modified single supports (Ag/CeO<sub>2</sub> and Ag/Al<sub>2</sub>O<sub>3</sub>) on acetone removal under VUV irradiation at room temperature. It is shown that under VUV light, the type of support can affect acetone oxidation at the microscopic and macroscopic levels. At the microscopic level, the findings from X-ray photoemission spectroscopy (XPS) and X-ray absorption spectroscopy (XAS) analyses showed that the nature of the support can influence the oxidation state of silver. At the macroscopic level, it was demonstrated that the support can control the dominance of the oxidation mechanism. While Ag/Al<sub>2</sub>O<sub>3</sub>, compared to Ag/CeO<sub>2</sub>, can boost acetone and ozone conversion, the selectivity of Ag/Al<sub>2</sub>O<sub>3</sub> (88%) was lower than that of Ag/CeO<sub>2</sub> (96%). However, not only can Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> with an optimized 1:1 ratio of CeO<sub>2</sub>/Al<sub>2</sub>O<sub>3</sub> oxidize 96 and 98% of the inlet acetone and ozone, respectively, but also the reaction selectivity was above 97%. Moreover, the influence of relative humidity (RH) on Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> activity under VUV light was investigated, and it proved the dual character of RH. Although RH improved the VUV photolysis performance in the gaseous state, it poisoned the gas–catalyst interface, leading to an inhibition role in the catalytic reactions. The high and sustainable performance of the Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> catalyst at room temperature, achieved through engineering of the mixed metal oxide support and maintained even under humid conditions, offers a promising solution for indoor air quality control in diverse settings. These include residential, commercial, and industrial spaces and potential applications in reducing volatile organic compounds (VOCs) from automotive emissions.</p>","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"64 16","pages":"8047–8063 8047–8063"},"PeriodicalIF":3.8,"publicationDate":"2025-04-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143858348","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Periodic Operation of Three-Way Catalysts: From Synthetic Gas Bench Testing to Real-World Engine Performance
IF 3.8 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.5c0013210.1021/acs.iecr.5c00132
Daniel Hodonj, Koki Umemoto, Masato Terasawa, Zexin Yu, Uwe Wagner, Toshihiro Mori, Hiromasa Nishioka, Takao Mishima, Olaf Deutschmann, Thomas Koch, Jin Kusaka and Patrick Lott*, 

This study utilized a synthetic gas test bench (SGB) and two engine test benches (ETBs) to evaluate the periodic operation of an industrially relevant three-way catalyst formulation. The goal was to bridge the gap between laboratory-scale testing and real-world applications, ensuring the reliability of catalysts in engine environments under periodic conditions. SGB testing showed significant increases in NO, CO, and hydrocarbon conversion and N2 selectivity under dynamic operation compared to stoichiometric steady-state conditions. Despite differences in ETB testing due to the realistic conditions, notable improvements in pollutant conversion were achieved. Challenges included inaccurate control of the mean air–fuel equivalence ratio (AFR) by the engine control unit and the AFR sensor. The findings underscore the importance of harmonizing engine operation with formulation-governed catalyst properties to minimize tailpipe emissions. Periodic operation emerges as a promising technique for enhancing catalyst efficiency in varying engine conditions.

{"title":"Periodic Operation of Three-Way Catalysts: From Synthetic Gas Bench Testing to Real-World Engine Performance","authors":"Daniel Hodonj,&nbsp;Koki Umemoto,&nbsp;Masato Terasawa,&nbsp;Zexin Yu,&nbsp;Uwe Wagner,&nbsp;Toshihiro Mori,&nbsp;Hiromasa Nishioka,&nbsp;Takao Mishima,&nbsp;Olaf Deutschmann,&nbsp;Thomas Koch,&nbsp;Jin Kusaka and Patrick Lott*,&nbsp;","doi":"10.1021/acs.iecr.5c0013210.1021/acs.iecr.5c00132","DOIUrl":"https://doi.org/10.1021/acs.iecr.5c00132https://doi.org/10.1021/acs.iecr.5c00132","url":null,"abstract":"<p >This study utilized a synthetic gas test bench (SGB) and two engine test benches (ETBs) to evaluate the periodic operation of an industrially relevant three-way catalyst formulation. The goal was to bridge the gap between laboratory-scale testing and real-world applications, ensuring the reliability of catalysts in engine environments under periodic conditions. SGB testing showed significant increases in NO, CO, and hydrocarbon conversion and N<sub>2</sub> selectivity under dynamic operation compared to stoichiometric steady-state conditions. Despite differences in ETB testing due to the realistic conditions, notable improvements in pollutant conversion were achieved. Challenges included inaccurate control of the mean air–fuel equivalence ratio (AFR) by the engine control unit and the AFR sensor. The findings underscore the importance of harmonizing engine operation with formulation-governed catalyst properties to minimize tailpipe emissions. Periodic operation emerges as a promising technique for enhancing catalyst efficiency in varying engine conditions.</p>","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"64 16","pages":"8143–8155 8143–8155"},"PeriodicalIF":3.8,"publicationDate":"2025-04-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://pubs.acs.org/doi/epdf/10.1021/acs.iecr.5c00132","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143858560","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Oxidative Polymerization of 2,6-Dimethyl-phenol to Metal-free Poly(2,6-dimethyl-1,4-phenylene oxide) with Controllable Molecular Weight
IF 3.8 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.5c0078610.1021/acs.iecr.5c00786
Li Yue, Yin-Bo Yang, Na-Juan Yuan, Qing-Shuai Zhang, Yong Liu, Song-Hai Wu* and Xu Han*, 

Although the synthesis of low-molecular-weight poly(2,6-dimethyl-1,4-phenylene oxide) (LMW-PPO) has been widely studied, preparing metal-free LMW-PPO with high thermal stability and satisfactory dielectric properties is still challenging. In this study, a new method for synthesizing metal-free LMW-PPO by nonmetal catalysts has been developed. In the absence of Cu(II) catalysts, amines can catalyze benzoyl peroxide (BPO) to produce metal-free LMW-PPO in CH3CN (Mn in the range of 4.0 × 103–6.0 × 103), and N,N-dimethyl-p-toluidine (DMT) exhibits high reactivity in the yield of PPO (68.4%) with a low 3,3′,5,5′-tetramethyl-4,4’diphenoquinone (DPQ) yield (2.6 × 10–2%) and PDI (1.50). The low dielectric constant (Dk = 1.96) and low dielectric loss factor (Df = 1.57 × 10–3) of the obtained PPO indicate that amines are more appropriate for the synthesis of metal-free LMW-PPO with superior dielectric properties. Meanwhile, the Mn values of PPO can be successfully mediated by regulating the contents of the catalyst or mixing appropriate contents of toluene in CH3CN, and the decreased Tg values from 209.3 to 170.8 °C with decreasing Mn values from 1.7 × 104 to 4.1 × 103 indicate the improved processability of the LMW-PPO while maintaining high thermal stability (Td5% = 420.8–434.2 °C). Density functional theory (DFT) calculations further reveal the formation of oxidizing radicals from BPO by DMT, which then initiate H-abstraction from DMP to form the DMP radical. The produced DMP radicals then polymerize to LMW-PPO. This study provides new insight into synthesizing highly qualified LMW-PPO by metal-free catalysts.

{"title":"Oxidative Polymerization of 2,6-Dimethyl-phenol to Metal-free Poly(2,6-dimethyl-1,4-phenylene oxide) with Controllable Molecular Weight","authors":"Li Yue,&nbsp;Yin-Bo Yang,&nbsp;Na-Juan Yuan,&nbsp;Qing-Shuai Zhang,&nbsp;Yong Liu,&nbsp;Song-Hai Wu* and Xu Han*,&nbsp;","doi":"10.1021/acs.iecr.5c0078610.1021/acs.iecr.5c00786","DOIUrl":"https://doi.org/10.1021/acs.iecr.5c00786https://doi.org/10.1021/acs.iecr.5c00786","url":null,"abstract":"<p >Although the synthesis of low-molecular-weight poly(2,6-dimethyl-1,4-phenylene oxide) (LMW-PPO) has been widely studied, preparing metal-free LMW-PPO with high thermal stability and satisfactory dielectric properties is still challenging. In this study, a new method for synthesizing metal-free LMW-PPO by nonmetal catalysts has been developed. In the absence of Cu(II) catalysts, amines can catalyze benzoyl peroxide (BPO) to produce metal-free LMW-PPO in CH<sub>3</sub>CN (<i>M</i><sub>n</sub> in the range of 4.0 × 10<sup>3</sup>–6.0 × 10<sup>3</sup>), and <i>N</i>,<i>N</i>-dimethyl-<i>p</i>-toluidine (DMT) exhibits high reactivity in the yield of PPO (68.4%) with a low 3,3′,5,5′-tetramethyl-4,4’diphenoquinone (DPQ) yield (2.6 × 10<sup>–2</sup>%) and PDI (1.50). The low dielectric constant (<i>D</i><sub>k</sub> = 1.96) and low dielectric loss factor (<i>D</i><sub>f</sub> = 1.57 × 10<sup>–3</sup>) of the obtained PPO indicate that amines are more appropriate for the synthesis of metal-free LMW-PPO with superior dielectric properties. Meanwhile, the <i>M</i><sub>n</sub> values of PPO can be successfully mediated by regulating the contents of the catalyst or mixing appropriate contents of toluene in CH<sub>3</sub>CN, and the decreased <i>T</i><sub>g</sub> values from 209.3 to 170.8 °C with decreasing <i>M</i><sub>n</sub> values from 1.7 × 10<sup>4</sup> to 4.1 × 10<sup>3</sup> indicate the improved processability of the LMW-PPO while maintaining high thermal stability (<i>T</i><sub>d5%</sub> = 420.8–434.2 °C). Density functional theory (DFT) calculations further reveal the formation of oxidizing radicals from BPO by DMT, which then initiate H-abstraction from DMP to form the DMP radical. The produced DMP radicals then polymerize to LMW-PPO. This study provides new insight into synthesizing highly qualified LMW-PPO by metal-free catalysts.</p>","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"64 16","pages":"8287–8298 8287–8298"},"PeriodicalIF":3.8,"publicationDate":"2025-04-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143858347","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Periodic Operation of Three-Way Catalysts: From Synthetic Gas Bench Testing to Real-World Engine Performance
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.5c00132
Daniel Hodonj, Koki Umemoto, Masato Terasawa, Zexin Yu, Uwe Wagner, Toshihiro Mori, Hiromasa Nishioka, Takao Mishima, Olaf Deutschmann, Thomas Koch, Jin Kusaka, Patrick Lott
This study utilized a synthetic gas test bench (SGB) and two engine test benches (ETBs) to evaluate the periodic operation of an industrially relevant three-way catalyst formulation. The goal was to bridge the gap between laboratory-scale testing and real-world applications, ensuring the reliability of catalysts in engine environments under periodic conditions. SGB testing showed significant increases in NO, CO, and hydrocarbon conversion and N2 selectivity under dynamic operation compared to stoichiometric steady-state conditions. Despite differences in ETB testing due to the realistic conditions, notable improvements in pollutant conversion were achieved. Challenges included inaccurate control of the mean air–fuel equivalence ratio (AFR) by the engine control unit and the AFR sensor. The findings underscore the importance of harmonizing engine operation with formulation-governed catalyst properties to minimize tailpipe emissions. Periodic operation emerges as a promising technique for enhancing catalyst efficiency in varying engine conditions.
{"title":"Periodic Operation of Three-Way Catalysts: From Synthetic Gas Bench Testing to Real-World Engine Performance","authors":"Daniel Hodonj, Koki Umemoto, Masato Terasawa, Zexin Yu, Uwe Wagner, Toshihiro Mori, Hiromasa Nishioka, Takao Mishima, Olaf Deutschmann, Thomas Koch, Jin Kusaka, Patrick Lott","doi":"10.1021/acs.iecr.5c00132","DOIUrl":"https://doi.org/10.1021/acs.iecr.5c00132","url":null,"abstract":"This study utilized a synthetic gas test bench (SGB) and two engine test benches (ETBs) to evaluate the periodic operation of an industrially relevant three-way catalyst formulation. The goal was to bridge the gap between laboratory-scale testing and real-world applications, ensuring the reliability of catalysts in engine environments under periodic conditions. SGB testing showed significant increases in NO, CO, and hydrocarbon conversion and N<sub>2</sub> selectivity under dynamic operation compared to stoichiometric steady-state conditions. Despite differences in ETB testing due to the realistic conditions, notable improvements in pollutant conversion were achieved. Challenges included inaccurate control of the mean air–fuel equivalence ratio (AFR) by the engine control unit and the AFR sensor. The findings underscore the importance of harmonizing engine operation with formulation-governed catalyst properties to minimize tailpipe emissions. Periodic operation emerges as a promising technique for enhancing catalyst efficiency in varying engine conditions.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"60 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143832039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Intensified Catalytic Decomposition of Acetone at Room Temperature Using a Ag-Modified CeO2–Al2O3 Binary Metal Oxide Support: Enhancing Synergies, Role of Relative Humidity, and In Situ Mechanistic Interpretation
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-14 DOI: 10.1021/acs.iecr.4c04369
Amir Payan, Jafar Soltan
This study probes the effectiveness of using a Ag/CeO2–Al2O3 mixed metal oxide support compared to Ag-modified single supports (Ag/CeO2 and Ag/Al2O3) on acetone removal under VUV irradiation at room temperature. It is shown that under VUV light, the type of support can affect acetone oxidation at the microscopic and macroscopic levels. At the microscopic level, the findings from X-ray photoemission spectroscopy (XPS) and X-ray absorption spectroscopy (XAS) analyses showed that the nature of the support can influence the oxidation state of silver. At the macroscopic level, it was demonstrated that the support can control the dominance of the oxidation mechanism. While Ag/Al2O3, compared to Ag/CeO2, can boost acetone and ozone conversion, the selectivity of Ag/Al2O3 (88%) was lower than that of Ag/CeO2 (96%). However, not only can Ag/CeO2–Al2O3 with an optimized 1:1 ratio of CeO2/Al2O3 oxidize 96 and 98% of the inlet acetone and ozone, respectively, but also the reaction selectivity was above 97%. Moreover, the influence of relative humidity (RH) on Ag/CeO2–Al2O3 activity under VUV light was investigated, and it proved the dual character of RH. Although RH improved the VUV photolysis performance in the gaseous state, it poisoned the gas–catalyst interface, leading to an inhibition role in the catalytic reactions. The high and sustainable performance of the Ag/CeO2–Al2O3 catalyst at room temperature, achieved through engineering of the mixed metal oxide support and maintained even under humid conditions, offers a promising solution for indoor air quality control in diverse settings. These include residential, commercial, and industrial spaces and potential applications in reducing volatile organic compounds (VOCs) from automotive emissions.
{"title":"Intensified Catalytic Decomposition of Acetone at Room Temperature Using a Ag-Modified CeO2–Al2O3 Binary Metal Oxide Support: Enhancing Synergies, Role of Relative Humidity, and In Situ Mechanistic Interpretation","authors":"Amir Payan, Jafar Soltan","doi":"10.1021/acs.iecr.4c04369","DOIUrl":"https://doi.org/10.1021/acs.iecr.4c04369","url":null,"abstract":"This study probes the effectiveness of using a Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> mixed metal oxide support compared to Ag-modified single supports (Ag/CeO<sub>2</sub> and Ag/Al<sub>2</sub>O<sub>3</sub>) on acetone removal under VUV irradiation at room temperature. It is shown that under VUV light, the type of support can affect acetone oxidation at the microscopic and macroscopic levels. At the microscopic level, the findings from X-ray photoemission spectroscopy (XPS) and X-ray absorption spectroscopy (XAS) analyses showed that the nature of the support can influence the oxidation state of silver. At the macroscopic level, it was demonstrated that the support can control the dominance of the oxidation mechanism. While Ag/Al<sub>2</sub>O<sub>3</sub>, compared to Ag/CeO<sub>2</sub>, can boost acetone and ozone conversion, the selectivity of Ag/Al<sub>2</sub>O<sub>3</sub> (88%) was lower than that of Ag/CeO<sub>2</sub> (96%). However, not only can Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> with an optimized 1:1 ratio of CeO<sub>2</sub>/Al<sub>2</sub>O<sub>3</sub> oxidize 96 and 98% of the inlet acetone and ozone, respectively, but also the reaction selectivity was above 97%. Moreover, the influence of relative humidity (RH) on Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> activity under VUV light was investigated, and it proved the dual character of RH. Although RH improved the VUV photolysis performance in the gaseous state, it poisoned the gas–catalyst interface, leading to an inhibition role in the catalytic reactions. The high and sustainable performance of the Ag/CeO<sub>2</sub>–Al<sub>2</sub>O<sub>3</sub> catalyst at room temperature, achieved through engineering of the mixed metal oxide support and maintained even under humid conditions, offers a promising solution for indoor air quality control in diverse settings. These include residential, commercial, and industrial spaces and potential applications in reducing volatile organic compounds (VOCs) from automotive emissions.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"23 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143827514","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Esterification of Levulinic Acid to Ethyl Levulinate over Amberlyst-15 in Flow: Systematic Kinetic Model Discrimination and Parameter Estimation
IF 4.2 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-04-13 DOI: 10.1021/acs.iecr.4c04540
Eleni Grammenou, Maerthe Theresa Tillmann, Solomon Gajere Bawa, Arun Pankajakshan, Federico Galvanin, Asterios Gavriilidis
An automated reactor platform was developed using LabVIEW to conduct preplanned experiments for the identification of a kinetic model for the esterification of Levulinic acid (LA) and ethanol over heterogeneous Amberlyst-15 catalyst. A Single Pellet String Reactor of 1.25 aspect ratio was used for this kinetic study, loaded with 0.1 g of 800 μm catalyst spheres, at flow rates 20–60 μL/min, temperatures 70–100 °C, and LA feed concentrations 0.8–1.6 M. An extensive library of power law, Langmuir-Hinshelwood-Hougen-Watson and Eley–Rideal models, was screened through the application of a general procedure for model discrimination and parameter estimation. The procedure, consisting of seven steps, was applied for the investigation of different design spaces and allowed for the reformulation of models to include temperature-dependent parameters, the former leading to an increase in model identifiability and the latter resulting in enhanced model fitting. The combination of experimental data sets including the addition of the reaction product (water) in the reactor inlet stream and the incorporation of temperature dependence in the adsorption coefficients’ expression led to the identification of two suitable kinetic models out of 28 candidates (a Langmuir-Hinshelwood-Hougen-Watson and an Eley–Rideal model), both of which accounted for the adsorption of water on Amberlyst-15 and fitted the experimental data satisfactorily.
{"title":"Esterification of Levulinic Acid to Ethyl Levulinate over Amberlyst-15 in Flow: Systematic Kinetic Model Discrimination and Parameter Estimation","authors":"Eleni Grammenou, Maerthe Theresa Tillmann, Solomon Gajere Bawa, Arun Pankajakshan, Federico Galvanin, Asterios Gavriilidis","doi":"10.1021/acs.iecr.4c04540","DOIUrl":"https://doi.org/10.1021/acs.iecr.4c04540","url":null,"abstract":"An automated reactor platform was developed using LabVIEW to conduct preplanned experiments for the identification of a kinetic model for the esterification of Levulinic acid (LA) and ethanol over heterogeneous Amberlyst-15 catalyst. A Single Pellet String Reactor of 1.25 aspect ratio was used for this kinetic study, loaded with 0.1 g of 800 μm catalyst spheres, at flow rates 20–60 μL/min, temperatures 70–100 °C, and LA feed concentrations 0.8–1.6 M. An extensive library of power law, Langmuir-Hinshelwood-Hougen-Watson and Eley–Rideal models, was screened through the application of a general procedure for model discrimination and parameter estimation. The procedure, consisting of seven steps, was applied for the investigation of different design spaces and allowed for the reformulation of models to include temperature-dependent parameters, the former leading to an increase in model identifiability and the latter resulting in enhanced model fitting. The combination of experimental data sets including the addition of the reaction product (water) in the reactor inlet stream and the incorporation of temperature dependence in the adsorption coefficients’ expression led to the identification of two suitable kinetic models out of 28 candidates (a Langmuir-Hinshelwood-Hougen-Watson and an Eley–Rideal model), both of which accounted for the adsorption of water on Amberlyst-15 and fitted the experimental data satisfactorily.","PeriodicalId":39,"journal":{"name":"Industrial & Engineering Chemistry Research","volume":"16 1","pages":""},"PeriodicalIF":4.2,"publicationDate":"2025-04-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143827476","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Industrial & Engineering Chemistry Research
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