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Volume 9: Oil and Gas Applications; Supercritical CO2 Power Cycles; Wind Energy最新文献

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Modeling and Control of a Supercritical CO2 Water Cooler in an Indirect-Fired 10MWe Recompression Brayton Cycle Near Critical Conditions 近临界条件下间接燃烧10MWe再压缩布雷顿循环超临界CO2水冷器的建模与控制
E. Liese, P. Mahapatra, Yuan Jiang
A one-dimensional design and dynamic model of a microtube heat exchanger is presented for cooling supercritical CO2 to near critical conditions (35°C and ∼90 bar) with water. A control strategy is designed and implemented to achieve a desired hot-side CO2 outlet temperature, while the cooling-water exit temperature is monitored (ideally kept below 50°C). The control responses during drastic process changes at the boundaries such as sCO2 inlet flow/pressure and cooling water inlet temperature are presented.
提出了一种微管换热器的一维设计和动态模型,用于用水将超临界CO2冷却到接近临界条件(35°C和~ 90 bar)。设计并实施了一种控制策略,以实现理想的热侧CO2出口温度,同时监测冷却水出口温度(理想情况下保持在50°C以下)。在边界上,如sCO2入口流量/压力和冷却水入口温度发生剧烈过程变化时的控制响应。
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引用次数: 1
Ignition Delay Times of Syngas and Methane in sCO2 Diluted Mixtures for Direct-Fired Cycles 合成气和甲烷在sCO2稀释混合物中直接燃烧循环的点火延迟时间
Samuel Barak, Owen M. Pryor, Erik M. Ninnemann, Sneha Neupane, Xijia Lu, B. Forrest, Subith S. Vasu
In this study, a shock tube is used to investigate combustion tendencies of several fuel mixtures under high carbon dioxide dilution and high fuel loading. Individual mixtures of oxy-syngas and oxy-methane fuels were added to CO2 bath gas environments and ignition delay time data was recorded. Reflected shock pressures maxed around 100 atm, which is above the critical pressure of carbon dioxide in to the supercritical regime. In total, five mixtures were investigated within a temperature range of 1050–1350K. Ignition delay times of all mixtures were compared with predictions of two leading chemical kinetic computer mechanisms for accuracy. The mixtures included four oxy-syngas and one oxy-methane combinations. The experimental data tended to show good agreement with the predictions of literature models for the methane mixture. For all syngas mixtures though the models performed reasonably well at some conditions, predictions were not able to accurately capture the overall behavior. For this reason, there is a need to further investigate the discrepancies in predictions. Additionally, more data must be collected at high pressures to fully understand the chemical kinetic behavior of these mixtures to enable the supercritical CO2 power cycle development.
在本研究中,用激波管研究了几种燃料混合物在高二氧化碳稀释和高燃料负荷下的燃烧趋势。将氧-合成气和氧-甲烷燃料的单独混合物添加到CO2浴气环境中,并记录了点火延迟时间数据。反射的冲击压力在100大气压左右达到最大值,高于二氧化碳进入超临界状态的临界压力。总共在1050-1350K的温度范围内研究了五种混合物。所有混合物的点火延迟时间与两种领先的化学动力学计算机机制的预测进行了准确性比较。混合物包括四种氧-合成气和一种氧-甲烷混合物。实验数据与文献模型对甲烷混合物的预测结果趋于一致。对于所有的合成气混合物,虽然模型在某些条件下表现得相当好,但预测不能准确地捕捉到整体行为。因此,有必要进一步调查预测中的差异。此外,必须在高压下收集更多数据,以充分了解这些混合物的化学动力学行为,从而实现超临界CO2动力循环的开发。
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引用次数: 4
Design Considerations for High Pressure Boil-Off Gas (BOG) Centrifugal Compressors With Synchronous Motor Drives in LNG Liquefaction Plants LNG液化厂同步电机驱动的高压蒸发气(BOG)离心压缩机的设计考虑
Matt Taher, C. Meher-Homji
The increased size of Liquefied Natural Gas (LNG) plants worldwide has led to an increase in boil-off gas (BOG) flows. The BOG can be either liquefied again to LNG or compressed to higher pressure levels for use as fuel gas. Single shaft multistage centrifugal compressors are used to compress large volume of BOG at high pressures. This paper reviews design considerations for synchronous motor driven BOG centrifugal compressors operating at high discharge pressures. Several design features including compressor selection and sizing, auxiliary system, performance characteristics and testing are reviewed. The use of leading power factor synchronous motors to improve the power factor of the LNG plant is discussed. Capability curves of API 546 synchronous motors for operation in VAR control mode — for maintaining constant reactive power — are explained. The choice between the use of speed control or adjustable guide vanes for BOG compressors is discussed.
全球液化天然气(LNG)工厂规模的增加导致了蒸发气(BOG)流量的增加。BOG既可以再次液化为LNG,也可以压缩到更高的压力水平作为燃料气体使用。单轴多级离心压缩机用于高压压缩大体积BOG。本文综述了同步电机驱动BOG离心压缩机在高排气压力下的设计考虑。介绍了压缩机的选型和尺寸、辅助系统、性能特点和试验等设计特点。探讨了采用超前功率因数同步电动机提高LNG装置功率因数的方法。说明了API 546同步电动机在无功功率恒定的无功控制模式下运行的性能曲线。讨论了BOG压缩机采用速度控制或可调导叶的选择。
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引用次数: 1
Wet Gas Compressor Modeling and Performance Scaling 湿气压缩机建模和性能缩放
Martin Bakken, T. Bjørge, L. Bakken, Ajay Lakshmanan, S. Arulselvan
Today, a few subsea compressor systems are already operating while several new installations are expected within the next years. This creates a need for dynamic simulation tools to ensure proper system design and to facilitate production. The well-known process simulator Hysys Dynamics has been extended to include wet gas compressors, which includes the possibility for the user to input multiple performance curves based on the inlet gas/liquid content. The current paper analyzes the accuracy of the compressor performance procedure within the simulation model when operating with multiple wet performance curves. The findings have been validated against both air/water and hydrocarbon performance data. Further, the affinity laws have extensively been used by the industry and within process simulation tools for performance scaling. Experimental data from the wet gas compressor test facility at the Norwegian University of Science and Technology (NTNU) have been used to validate the applicability of the affinity laws in wet gas flow. The test facility is an open loop configuration consisting of a single shrouded centrifugal impeller, a vaneless diffuser and a circular volute. The test reveals that the compressor performance procedure within the model provides accurate results in both air/water and hydrocarbon flow. Further, for the given application the affinity laws yield a satisfactory estimation in wet gas flow.
目前,一些海底压缩机系统已经投入使用,预计在未来几年内将有几个新装置投入使用。这就产生了对动态仿真工具的需求,以确保适当的系统设计并促进生产。著名的过程模拟器Hysys Dynamics已经扩展到包括湿气压缩机,其中包括用户根据进口气体/液体含量输入多个性能曲线的可能性。本文分析了在多湿工况工况下,仿真模型内压缩机性能过程的准确性。这些发现已经通过空气/水和油气性能数据进行了验证。此外,亲和性定律已被工业和过程仿真工具广泛用于性能扩展。利用挪威科技大学(NTNU)的湿气压缩机试验装置的实验数据验证了亲和规律在湿气流动中的适用性。试验装置为开环结构,由一个单冠离心叶轮、一个无叶扩散器和一个圆形蜗壳组成。测试表明,该模型中的压缩机性能程序在空气/水和碳氢化合物流动中都能提供准确的结果。此外,对于给定的应用,亲和律在湿气流动中产生了令人满意的估计。
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引用次数: 0
Optimum Size of ORC Cycles for Waste Heat Recovery in Natural Gas Compressor Stations 天然气压缩站余热回收ORC循环的最佳规模
L. Branchini, M. A. Ancona, M. Bianchi, A. D. Pascale, F. Melino, A. Peretto, S. Ottaviano, N. Torricelli, D. Archetti, N. Rossetti, T. Ferrari
The paper investigates the optimum size and potential economic, energetic and environmental benefits of ORC applications, as bottomer section in natural gas compressor stations. Since typical installations consist of multiple gas turbine units in mechanical drive arrangement, operated most of the time under part-load conditions, the economic feasibility of the ORC can become questionable even though the energetic advantage is indisputable. Depending on mechanical drivers profile during the year the optium size of the bottomer section must be carefully selected in order not to overestimate its design power output. To achieve this goal a numerical optimization procedure has been implemented in the Matlab environment, based on the integration of a in house-developed calculation code with a commercial software for the thermodynamic design and off-design analysis of complex energy systems (Thermoflex). Thus the optimal ORC design power size is identified in the most generic scenario, in terms of compressors load profile, installation site conditions (i.e. ambient conditions and carbon tax value) and gas turbine models used as drivers. Two different objective functions are defined aiming at maximize the CO2 savings or the net present value. Different case studies are shown and discussed to prove the potential of the developed code. The comparison among the case studies highlights, chiefly, the influence of yearly mechanical drivers profile, part-load control strategy applied and carbon tax value on the ORC techno-economic feasibility.
本文探讨了ORC作为天然气压缩站底段的最佳尺寸和潜在的经济、能源和环境效益。由于典型的装置是由多个燃气轮机机组组成的机械驱动装置,大部分时间在部分负荷条件下运行,即使能量优势无可争议,ORC的经济可行性也会受到质疑。根据机械驱动器在一年中的配置,必须仔细选择底部部分的最佳尺寸,以避免高估其设计功率输出。为了实现这一目标,在Matlab环境中实现了一个数值优化程序,该程序基于内部开发的计算代码与用于复杂能源系统热力设计和非设计分析的商业软件(Thermoflex)的集成。因此,在最通用的情况下,根据压缩机负载概况、安装场地条件(即环境条件和碳税值)和用作驱动的燃气轮机型号,确定了最优的ORC设计功率大小。定义了两个不同的目标函数,旨在最大限度地节省二氧化碳或净现值。展示并讨论了不同的案例研究,以证明所开发代码的潜力。通过案例分析对比,重点分析了机械驱动年概况、部分负荷控制策略和碳税值对ORC技术经济可行性的影响。
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引用次数: 0
Techno-Economic Evaluation of the Effect of Impurities on the Performance of Supercritical CO2 Cycles 杂质对超临界CO2循环性能影响的技术经济评价
L. Vesely, Václav Dostál, J. Kapat, Subith S. Vasu, Scott Martin
The development of new power generation technologies are necessary to meet growing energy demands and emission requirements. The supercritical carbon dioxide (S-CO2) cycle is one such technology; it has relatively high efficiency, potential to enable 100% carbon capture, and compact components. The S-CO2 cycle is adaptable to almost all of the existing power producing methods including fossil, solar, and nuclear technologies. However, it is known that the best combination of the operating conditions, equipment, working fluid and cycle layout determine the maximum achievable efficiency of a cycle. Impurities in the cycle have some effect on the S-CO2 power cycle as presented in our previous work. The effect of impurities is positive or negative and affects all components. The effect of mixture compositions on the techno-economic evaluation is important information for the global understanding of the effect of mixtures on the S-CO2 power cycle. This paper focuses on the techno-economic evaluation of a hypothetical power plant with the S-CO2 power cycle. Two cases are considered for techno-economic evaluation. The difference between these cases is in the heat source and the associated heat exchanger (PCHE and shell and tube heat exchanger). Cost estimation was performed for three indicators (the levelized cost of electricity, the internal rate of return, and the net present value), which are important for economic viability and the rate of return of the project.
为了满足日益增长的能源需求和排放要求,必须开发新的发电技术。超临界二氧化碳(S-CO2)循环就是这样一种技术;它具有相对较高的效率,实现100%碳捕获的潜力,以及紧凑的组件。S-CO2循环适用于几乎所有现有的发电方法,包括化石燃料、太阳能和核技术。然而,众所周知,操作条件、设备、工作流体和循环布局的最佳组合决定了一个循环的最大可实现效率。循环中的杂质对S-CO2动力循环有一定的影响,如我们之前的工作所述。杂质的作用有正负两种,影响所有成分。混合组分对技术经济评价的影响是全面了解混合组分对S-CO2动力循环影响的重要信息。本文对一个假设的S-CO2动力循环电厂进行了技术经济评价。考虑了两种情况进行技术经济评价。这些情况之间的区别在于热源和相关的热交换器(PCHE和壳管式热交换器)。对三个指标(电力平准化成本、内部收益率和净现值)进行了成本估算,这三个指标对项目的经济可行性和收益率很重要。
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引用次数: 1
Radial Inlet and Exit Design for a 10 MWe sCO2 Axial Turbine 10 MWe sCO2轴向涡轮径向进出口设计
Stefan D. Cich, J. Moore, M. Marshall, K. Hoopes, J. Mortzheim, D. Hofer
An enabling technology for a successful deployment of the sCO2 closed-loop recompression Brayton cycle is the development of a high temperature turbine not currently available in the marketplace. This turbine was developed under DOE funding for the STEP Pilot Plant development and represents a second generation design of the Sunshot turbine (Moore, et al., 2018). The lower thermal mass and increased power density of the sCO2 cycle, as compared to steam-based systems, enables the development of compact, high-efficiency power blocks that can respond quickly to transient environmental changes and frequent start-up/shut-down operations. The power density of the turbine is significantly greater than traditional steam turbines and is rivaled only by liquid rocket engine turbo pumps, such as those used on the Space Shuttle Main Engines. One key area that presents a design challenge is the radial inlet and exit collector to the axial turbine. Due to the high power density and overall small size of the machine, the available space for this inlet, collectors and transition regions is limited. This paper will take a detailed look at the space constraints and also the balance of aero performance and mechanical constraints in designing optimal flow paths that will improve the overall efficiency of the cycle.
成功部署sCO2闭环再压缩布雷顿循环的一项使能技术是开发一种目前市场上没有的高温涡轮机。该涡轮机是在美国能源部资助的STEP中试工厂开发下开发的,代表了Sunshot涡轮机的第二代设计(Moore, et al., 2018)。与蒸汽系统相比,sCO2循环具有更低的热质量和更高的功率密度,能够开发出紧凑、高效的电源模块,能够快速响应瞬态环境变化和频繁的启动/关闭操作。涡轮的功率密度明显大于传统的蒸汽涡轮,只有航天飞机主发动机上使用的液体火箭发动机涡轮泵可以与之匹敌。提出设计挑战的一个关键区域是轴向涡轮的径向入口和出口集热器。由于高功率密度和机器的整体小尺寸,这个入口,收集器和过渡区域的可用空间是有限的。本文将详细介绍空间限制,以及在设计优化流动路径时如何平衡气动性能和机械约束,从而提高循环的整体效率。
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引用次数: 1
A General Diagnostic Methodology for Sensor Fault Detection, Classification and Overall Health State Assessment 传感器故障检测、分类和整体健康状态评估的通用诊断方法
L. Manservigi, M. Venturini, G. Ceschini, G. Bechini, E. Losi
Sensor fault detection and classification is a key challenge for machine monitoring and diagnostics. To this purpose, a comprehensive approach for Detection, Classification and Integrated Diagnostics of Gas Turbine Sensors (named DCIDS), previously developed by the authors, is improved in this paper to detect and classify different fault classes. For a single sensor or redundant/correlated sensors, the improved diagnostic tool, called I-DCIDS, can identify seven classes of fault, i.e. out of range, stuck signal, dithering, standard deviation, trend coherence, spike and bias. Fault detection is performed by means of basic mathematical laws that require some user-defined input parameters, i.e. acceptability thresholds and windows of observation. This paper presents in detail the I-DCIDS methodology for sensor fault detection and classification. Moreover, this paper reports some examples of application of the methodology to simulated data to highlight its capability to detect sensor faults which can be commonly encountered in field applications.
传感器故障检测与分类是机器监测与诊断的关键问题。为此,本文改进了作者之前开发的燃气轮机传感器检测、分类和综合诊断的综合方法(DCIDS),对不同类型的故障进行检测和分类。对于单个传感器或冗余/相关传感器,改进的诊断工具,称为I-DCIDS,可以识别七类故障,即超出范围,卡滞信号,抖动,标准偏差,趋势一致性,峰值和偏差。故障检测是通过一些基本的数学规律来完成的,这些规律需要一些用户自定义的输入参数,即可接受阈值和观察窗口。本文详细介绍了用于传感器故障检测和分类的I-DCIDS方法。此外,本文还报道了该方法在模拟数据中的一些应用实例,以突出其检测现场应用中常见的传感器故障的能力。
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引用次数: 3
Design of 20 kW Turbomachinery for Closed Loop Supercritical Carbon Dioxide Brayton Test Loop Facility 20千瓦闭环超临界二氧化碳布雷顿试验装置涡轮机械设计
Lakshminarayanan Seshadri, S. Sathish, Pramod Kumar, G. Giri, A. Nassar, L. Moroz, R. Setty, P. Gopi, Adi Narayana Namburi
Indian Institute of Science, Bangalore in collaboration with Sandia National Labs has developed a 140kW (thermal) simple recuperated supercritical CO2 (s-CO2) test facility to enable power generation of up to net 20 kWe output using turbomachinery components. The primary intent of the test loop is to understand the design and operational aspects of an s-CO2 Brayton cycle for distributed power generation. This paper describes the development of suitable turbomachinery to be deployed in the test loop. Turbomachinery design study is primarily performed using a commercial design tool AxStream® for both design and off-design operating conditions with a maximum cycle temperature limit of 525°C and a pressure of 145 bar. Present design considers a decoupled turbine and compressor driven independently by an electrical motor and a generator pair. This arrangement provides flexibility to independently assess compressor and turbine prototypes and also helps establish stable operation of the s-CO2 Brayton test loop. A range of single stage compressor and turbine geometries are independently evaluated considering un-coupled shafts and appropriate loss models using the above boundary conditions. Specific geometries are filtered based on total-to-total efficiency for a given shaft speed. The speed of the turbo-machinery is restricted to 40,000 rpm to enable independent testing and characterization using direct drive high-speed Switched Reluctance (SRM) motor-generator pair that is being developed in-house for this purpose. The investigation reveals the absence of a suitable compressor and turbine geometry at desired operating speed, hence, to circumvent the problem of low blade heights in the preliminary impeller design at 40,000 rpm, the turbomachinery is designed for 65,000 rpm and the off-design condition is taken for study.
位于班加罗尔的印度科学研究所与桑迪亚国家实验室合作开发了一个140千瓦(热)简单再生超临界二氧化碳(s-CO2)测试设备,该设备可以使用涡轮机械组件产生高达20千瓦时的净输出。测试回路的主要目的是了解用于分布式发电的s-CO2布雷顿循环的设计和操作方面。本文介绍了在测试回路中部署的合适的涡轮机械的开发。涡轮机械设计研究主要使用商业设计工具AxStream®进行设计和非设计工况,最高循环温度限制为525°C,压力为145 bar。目前的设计考虑了由电动机和发电机对独立驱动的解耦涡轮和压气机。这种安排为独立评估压缩机和涡轮机原型提供了灵活性,也有助于建立s-CO2 Brayton测试回路的稳定运行。考虑非耦合轴和使用上述边界条件的适当损失模型,对一系列单级压气机和涡轮几何形状进行了独立评估。根据给定轴速的总效率对特定几何形状进行过滤。涡轮机械的速度被限制在40000 rpm,以便使用内部为此目的开发的直接驱动高速开关磁阻(SRM)电机-发电机对进行独立测试和表征。调查发现,在理想的运行速度下,没有合适的压气机和涡轮几何形状,因此,为了解决叶轮在40000转/分时叶片高度低的初步设计问题,将涡轮机械设计为65000转/分,并采取非设计条件进行研究。
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引用次数: 4
The Effect of Blade Deflections on the Torsional Dynamic of a Wind Turbine 叶片挠度对风力机扭转动力学的影响
J. Jauregui, Diego Cárdenas, Luis Morales, M. Martinez, J. Basaldua
The dynamic behavior of a wind turbine comprises three major parts: the external torque produced by the wind, the mechanical elements and the grid. For the aerodynamic response, there is three type of models: constant aerodynamic torque for Type I and Type IV turbines, a pseudo aerodynamic model for Type I and II, and linearized aerodynamic model for Type III. The drivetrain has been model either as a single-mass shaft model or as a double-mass shaft model. Most of the dynamic models of wind turbines consider the wind torque only as a function of the wind velocity, and they neglect the vibrations of the blades as an excitation torque. Therefore, a dynamic model that includes the aerodynamic power, the torque produced by the deflection of the blades, the vortex-induced vibrations of the blades and the torque caused by the eccentricity of the center of mass represents the excitation torque. The dynamic model of the wind turbine is a multibody dynamic model with six degrees of freedom. The blades are represented as a two lumped-masses, the torsional response of the main rotor is described as a single torsional mass, which is connected to the electric generator by a gearbox. The gearbox is represented as a double-shaft model, and the gear mesh is simulated with a nonlinear torsional stiffness. The generator is described as another torsional mass. The torque produced by the wind is calculated using QBlade for different pitch angles. The dynamic parameters of the blade were determined experimentally, and it was found that the blade has only two dominant vibration modes. For this reason, the blades were modeled as two lumped-masses. It was found that the vortex-induced vibrations modify the torsional vibrations of the generator and they are an extra source of perturbations for the electric generation, and they depend on the wind velocity and the pitch angle.
风力发电机组的动力特性主要由三部分组成:风产生的外部转矩、机械元件和电网。对于气动响应,有三种类型的模型:一类和四类涡轮的恒定气动扭矩模型,一类和二类涡轮的伪气动模型,三类涡轮的线性化气动模型。动力传动系统的模型要么是单质量轴模型,要么是双质量轴模型。大多数风力机的动力学模型只考虑风转矩作为风速的函数,而忽略了叶片振动作为激励转矩的作用。因此,一个包含气动功率、叶片偏转产生的扭矩、叶片涡激振动和质心偏心引起的扭矩的动力学模型代表激励扭矩。风力机的动力学模型是一个六自由度的多体动力学模型。叶片被表示为两个集中质量,主转子的扭转响应被描述为一个单一的扭转质量,它通过一个齿轮箱连接到发电机上。将齿轮箱表示为双轴模型,并采用非线性扭转刚度对齿轮啮合进行仿真。发电机被描述为另一个扭转质量。利用QBlade计算不同俯仰角下风产生的转矩。通过实验确定了叶片的动态参数,发现叶片只有两种主要的振动模式。出于这个原因,叶片被建模为两个集中质量。结果表明,涡激振动改变了发电机的扭转振动,是发电系统的额外扰动源,且涡激振动与风速和俯仰角有关。
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引用次数: 0
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Volume 9: Oil and Gas Applications; Supercritical CO2 Power Cycles; Wind Energy
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