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A Relook at Plan Reliability Measurements in Lean Construction and New Metrics From Digitized Practical Implementation 精益建设中计划可靠性度量的回顾及数字化实践实施中的新度量
Pub Date : 2018-07-18 DOI: 10.24928/2018/0216
T. Nguyen, S. S. Waikar
Lean construction is increasingly being adopted in many countries as a means to improve construction project performance and productivity. Measuring the various improvements towards achieving the outcomes of reliability, preparedness, commitment and collaborative culture is crucial for a sustained successful practical implementation of Lean. Among various Lean techniques and tools, the Last Planner System (LPS) method has been widely used in construction projects for its simplicity and applicability to the construction environment. With LPS, the plan reliability is measured by Percent Plan Complete (PPC). The PPC as a single metric has been found to be insufficient in providing actionable information in understanding the root cause of challenges faced in different projects nor in improving the reliability nor in getting valid commitment of key project parties. It is also ineffective to symbolize as the metric to represent the preparedness, capacity or performance of the different sub-contractors. This paper aims to provide an in-depth review of PPC and other reliability measurements and their advantages and shortfalls for practical implementation. It reviews the symbolic representation of PPC to improvement through the application of Lean methods in construction from a planning and management perspective. From these analysis, this paper introduces a framework for practical implementation of Lean construction. It also proposes new metrics to supplement PPC to accurately represent plan reliability for better understanding of the root causes. The proposed indices are validated using data obtained from the digital application of Lean construction processes using Lean PlanDo. Lean PlanDo is digital tool embedded with Lean principles for construction planning and management based on LPS with a key emphasis on Value Stream Mapping (VSM) and constraint management. The proposed indices will provide the project teams with practical measurements and to build upon their understanding of Lean, measure the effectiveness of planning and the application of Lean methods in the project. 1 R&D Manager, Lean Station Ptd. Ltd., 73 JTC LauncPad Ayer Rajah Crescent, #02-27, Singapore, S139952, +6587483827, qui@leanstation.com 2 CEO, Co-founder, Lean Station Ptd. Ltd., 73 JTC LauncPad Ayer Rajah Crescent, #02-27, Singapore, S139952, +6597508940, sharath@leanstation.com Thi Qui Nguyen and Sharath Sridhar Waikar 1038 Proceedings IGLC-26, July 2018 | Chennai, India
精益建设作为提高建设项目绩效和生产率的一种手段,在许多国家被越来越多地采用。衡量实现可靠性、准备、承诺和协作文化结果的各种改进对于持续成功地实际实施精益至关重要。在众多精益技术和工具中,最后计划者系统(Last Planner System, LPS)方法以其简单、适用于施工环境而被广泛应用于建筑项目中。对于LPS,计划可靠性通过计划完成率(PPC)来衡量。人们发现,PPC作为一个单一的度量标准,在提供可操作的信息、了解不同项目面临的挑战的根本原因、提高可靠性或获得关键项目各方的有效承诺方面是不够的。用符号化作为度量来表示不同分包商的准备程度、能力或绩效也是无效的。本文旨在对PPC和其他可靠性测量方法及其优缺点进行深入的综述。从规划和管理的角度回顾了PPC的符号表示,通过精益方法在施工中的应用进行改进。在此基础上,提出了精益建设的具体实施框架。它还提出了新的指标来补充PPC,以准确地表示计划可靠性,以便更好地了解根本原因。提出的指标是通过使用精益计划从精益建设过程的数字化应用中获得的数据进行验证的。Lean PlanDo是一个数字化工具,嵌入了基于LPS的建筑规划和管理的精益原则,重点强调价值流映射(VSM)和约束管理。拟议的指标将为项目团队提供实际的衡量标准,并在他们对精益的理解的基础上,衡量计划的有效性和精益方法在项目中的应用。1精益站研发经理新加坡JTC LauncPad Ayer Rajah Crescent 73号,02-27号,S139952, +6587483827, qui@leanstation.com 2 Lean Station Ptd首席执行官,联合创始人Thi Qui Nguyen和Sharath Sridhar Waikar 1038 Proceedings IGLC-26, July 2018 |印度金奈
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引用次数: 4
Combining Takt Planning With Prefabrication for Industrialized Construction 工业化建筑中预制与规划的结合
Pub Date : 2018-07-18 DOI: 10.24928/2018/0542
Krishna Chauhan, A. Peltokorpi, O. Seppänen, Klas Berghede
Prefabrication and takt planning and control have been discussed a lot among lean construction researchers and practitioners. However, prefabrication and takt planning together as a way to promote industrialization in construction have been under explored in earlier research. Based on a literature review and two case analysis, this study explored the synergies between prefabrication and takt to promote the industrialization in construction. First case applied prefabrication and takt planning together and the second case applied takt planning, without prefabrication. Our results demonstrate that the two concepts together lead to better results and just implementing takt without prefabrication eventually moves the bottleneck of the project to drying times that could be solved with prefabrication. Therefore, both prefabrication and takt planning benefit from the combination and we argue that industrialization in construction requires both concepts.
预制和施工计划与控制是精益建筑研究者和实践者讨论较多的问题。然而,在早期的研究中,将预制与规划结合起来作为促进建筑工业化的一种方式还没有得到充分的探讨。通过文献综述和两个案例分析,本研究探讨了预制与takt在促进建筑产业化中的协同作用。第一个案例应用了预制和工程规划,第二个案例应用了工程规划,没有预制。我们的研究结果表明,这两个概念结合在一起会产生更好的结果,并且在没有预制的情况下实施takt最终会将项目的瓶颈转移到可以通过预制解决的干燥时间。因此,预制和规划都受益于两者的结合,我们认为建筑业的工业化需要这两个概念。
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引用次数: 15
Innovation with Creative Collaborative Practices 创新与创造性协作实践
Pub Date : 2018-07-18 DOI: 10.24928/2018/0397
Ingrid Løvendahl Berg, S. Lombardo, O. Lædre
Today, construction projects are increasing in complexity as a result of higher demands for quality in production and material choice, tougher competition in the market and increased use of digital tools. These factors are increasing the need for higher quality and competence in achieving project success. Changing the approach towards development of new and innovative solutions should play a key role to achieve competitive advantage in future projects. The team of the construction project Bispevika in Oslo, Norway is working on how creative collaborative practices can be performed in problem-solving processes, in order to develop improved, innovative solutions. This study considers following research questions through a case study of Team Bispevika: Which creative collaborative practices are implemented in Bispevika? What are the experiences of these practices? How to improve these practices in future projects? In addition to observations on site within design and procurement, interviews of project managers as well as a document study based on received project material is carried out to answer the research questions. A literature study on interaction, trust in collaboration, creativity, creative processes and creativity and innovation in lean is also presented. The engagement of an innovation manager as a facilitator combined with his own research on creative practices contributes to the overall vision of being an innovative project. The executed method is based on a three-phased process leading to the choice of best solution to a given issue. By using a strategy of creating winning teams and focusing on trust in these collaborations, the project is aiming at innovating the way projects are managed in the future. Identified creative collaborative practices with experiences and possible improvements are presented. Among successful practices are co-location of stakeholders, use of digital aids, ICE-meetings, discipline strategies and constraint-shattering practices, in addition to the development of Key Performance Indicators.
今天,由于对生产质量和材料选择的更高要求,市场竞争加剧以及数字工具的使用增加,建筑项目的复杂性正在增加。这些因素增加了对实现项目成功的更高质量和能力的需求。改变开发新的创新解决方案的方法应该在未来的项目中发挥关键作用,以获得竞争优势。挪威奥斯陆Bispevika建筑项目的团队正在研究如何在解决问题的过程中执行创造性的协作实践,以开发改进的创新解决方案。本研究通过对比斯佩维卡团队的案例研究,考虑了以下研究问题:哪些创造性的协作实践在比斯佩维卡实施?这些实践的经验是什么?如何在未来的项目中改进这些实践?除了在设计和采购的现场观察之外,还对项目经理进行了访谈,并根据收到的项目材料进行了文件研究,以回答研究问题。本文还对精益中的交互、协作信任、创造力、创造过程以及创造力和创新进行了文献研究。创新经理作为推动者的参与与他自己对创造性实践的研究相结合,有助于成为一个创新项目的总体愿景。执行的方法是基于一个三阶段的过程,导致对给定问题的最佳解决方案的选择。通过使用创建获胜团队的策略,并专注于这些合作中的信任,该项目旨在创新未来项目管理的方式。提出了具有经验和可能改进的已确定的创造性协作实践。除制定关键绩效指标外,成功的实践还包括利益相关者的共同定位、数字辅助工具的使用、ice会议、纪律战略和打破约束的实践。
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引用次数: 0
Towards Identifying Making-Do as Lead Waste in Refurbishment Projects 确定翻新工程中的铅废物
Pub Date : 2018-07-18 DOI: 10.24928/2018/0236
H. Neve, S. Wandahl
Refurbishment projects have shown declining productivity in the last decades. At the same time, refurbishment activity is increasing rapidly worldwide to achieve a more sustainable built environment. Thus, understanding reasons for the low productivity is a key aspect to reach environmental as well as economical sustainability. The aim of this research has been to identify Making-Do in refurbishment projects and the reasons behind it. A case study research approach has been used to collect data by actively participating in weekly Last Planner System meetings, observing work in progress on-site on three projects and conducting work sampling studies on six trades. The research showed that Making-Do is highly likely to be both the prevailing and lead waste form in all of the three cases, and that insufficient management of production was the main cause. This was found by firstly identifying an overlap between known impacts of Making-Do from literature and the most occurring negative impacts observed in the cases. Secondly, finding that talking generally contained the biggest potential for being reduced and that this potential had an apparent correlation with Making-Do. This research is an important step towards understanding Making-Do in refurbishment projects and how to detect and reduce lead waste in refurbishment, and to improve construction productivity.
在过去的几十年里,翻新项目的生产率一直在下降。与此同时,世界范围内的翻新活动正在迅速增加,以实现更可持续的建筑环境。因此,了解低生产率的原因是达到环境和经济可持续性的关键方面。本研究的目的是确定在翻新项目和其背后的原因。通过积极参加每周的Last Planner System会议,现场观察三个项目的进展情况,并对六个行业进行工作抽样研究,采用案例研究方法收集数据。研究表明,在所有这三种情况下,手工制作极有可能是主要的铅废物形式,而生产管理不足是主要原因。这是通过首先确定文献中已知的“凑合”影响与案例中观察到的最常见的负面影响之间的重叠而发现的。其次,发现说话通常包含最大的减少潜力,而这种潜力与“做”有明显的相关性。本研究对于理解改造项目中的make - do,以及如何检测和减少改造中的铅废物,提高建筑生产率是重要的一步。
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引用次数: 13
Buffer Management in Construction - a New Zealand Study 建设中的缓冲管理——新西兰研究
Pub Date : 2018-07-18 DOI: 10.24928/2018/0517
M. Poshdar, V. Gonzalez, B Kasiviswanathan
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引用次数: 2
Towards Facility Management Participation in Design: A UCSF Case Study 设施管理参与设计:加州大学旧金山分校案例研究
Pub Date : 2018-07-18 DOI: 10.24928/2018/0209
Audrey M. Bascoul, I. Tommelein, P. Tillmann, Scott Muxen
The discipline of Facility Management (FM) emerged in the 1970s triggered by the concomitance of (1) increasing complexity in the workplace and (2) understanding of an interdependence between users’ behaviors and building design. Despite the existence of FM, a number of buildings today still fail to deliver value during the occupation phase. Although various causes contribute to such failures, this paper focuses on the lack of strategic involvement of Facilities Managers (FMs) in design. It uses the University of California, San Francisco (UCSF) as a case study to describe how an organization has-in the course of its Lean journey-learned the importance, not only of considering FM requirements during design, but more importantly of actively engaging FMs early in the design process. Benefits experienced by UCSF are multiple. One is that FMs understand, perhaps better than designers, the complexity of the programs housed by UCSF buildings and the constraints this complexity imposes on the design requirements. This helps FMs advise on trade-offs between their preferences for simple (e.g., easy-to-maintain) systems and the programs’ needs for complex systems.
设施管理(FM)这门学科兴起于20世纪70年代,其原因是:(1)工作场所日益复杂;(2)对用户行为与建筑设计之间相互依存关系的理解。尽管存在FM,但今天仍有许多建筑物在占用阶段无法提供价值。尽管各种原因导致了这种失败,但本文的重点是缺乏设施经理(FMs)在设计中的战略参与。它以加州大学旧金山分校(UCSF)为例,描述了一个组织在其精益之旅的过程中如何认识到不仅在设计过程中考虑FM需求的重要性,而且更重要的是在设计过程的早期积极地让FM参与进来。加州大学旧金山分校的好处是多方面的。一是fm比设计师更了解加州大学旧金山分校建筑内部功能的复杂性,以及这种复杂性对设计要求的限制。这有助于FMs在他们对简单(例如,易于维护)系统的偏好和程序对复杂系统的需求之间做出权衡。
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引用次数: 5
The Last Planner® System Path Clearing Approach in Action: A Case Study 最后的规划师®系统路径清理方法在行动:一个案例研究
Pub Date : 2018-07-18 DOI: 10.24928/2018/0433
Paul J. Ebbs, C. Pasquire, E. Daniel
The “Last Planner® System” (LPS) is commonly viewed as the foundation of Lean Project Delivery. It is increasingly used in certain parts of the globe. However, LPS implementation often fades off due to issues reported at organisational, project and external levels. The LPS Path Clearing Approach (PCA) offers an antidote to these issues. The goal of this paper is to outline how the LPS-PCA helped restart a stalled implementation of the LPS through a “shallow and wide” organisational approach rather than a more traditional “narrow and deep” project approach. The LPS-PCA in action is documented within an on-going UK case study organisation. Action and covert research methods were used to introduce LPS principles, thinking and language without attributing them to LPS in response to resistance to the actual LPS. The 15 step actions within the LPS-PCA are expanded from a past, current and future state perspective. The study found that the LPS-PCA’s 15 step actions were useful as a benchmark to continuously remove constraints that blocked the implementation of the LPS. In summary, the use of the LPSPCA is recommended before, during and after organisations engage with LPS Consultants if organisations are serious about sustaining the implementation of the LPS.
“最后计划者®系统”(LPS)通常被视为精益项目交付的基础。它在全球某些地区的使用越来越多。然而,由于在组织、项目和外部层面报告的问题,LPS的实施往往会逐渐淡出。LPS路径清除方法(PCA)为这些问题提供了一种解毒剂。本文的目的是概述LPS- pca如何通过“浅而广”的组织方法,而不是更传统的“窄而深”的项目方法,帮助重新启动停滞不前的LPS实施。在行动的LPS-PCA被记录在一个正在进行的英国案例研究组织。针对对实际LPS的抵抗,采用行动和隐蔽的研究方法引入LPS的原理、思维和语言,而不将其归因于LPS。LPS-PCA中的15步操作从过去、当前和未来状态的角度展开。研究发现,LPS- pca的15个步骤动作是有用的基准,可以不断消除阻碍LPS实施的约束。总之,如果机构认真考虑持续实施LPS,建议在与LPS顾问合作之前、期间和之后使用LPSPCA。
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引用次数: 8
Mastering Complexity in Takt Planning and Takt Control - Using the Three Level Model to Increase Efficiency and Performance in Construction Projects 掌握塔架规划和塔架控制的复杂性-使用三级模型来提高建筑项目的效率和绩效
Pub Date : 2018-07-18 DOI: 10.24928/2018/0476
J. Dlouhy, M. Binninger, Svenja Oprach, Shervin Haghsheno
When scheduling a construction project, resource consumption, efficiency of the trades, external influences and the possible changes within the construction process must be taken into account. Hence, the complexity of the construction schedule and an exact planning is difficult. So often the time buffers are balancing the unexpected events. That’s the reason the full potentials of the construction project are often missed. The approach of Takt Planning and Takt Control (TPTC) offers a possibility to dimension buffers and schedule them transparently. This approach is often seen as a rigid and complicated procedure. The planning has to be adapted with a huge effort to changes in the construction process and therefore often does not show the real image of the construction site. The three-level model tries to structure the method for all participants. This paper aims to improve the simplicity of dimensioning value, time and activities in Takt Planning. Performance indicators can provide information about the dimensioning and its adaptation to the construction process. Thus, TPTC can be seen as a flexible method for controlling the complexity of construction planning and excellerate efficiency of the hole project.
在安排建设项目时,必须考虑资源消耗、行业效率、外部影响以及施工过程中可能发生的变化。因此,施工进度的复杂性和精确的规划是困难的。所以时间缓冲通常是用来平衡意外事件的。这就是建设项目的全部潜力经常被忽视的原因。Takt Planning and Takt Control (TPTC)的方法提供了对缓冲区进行维度划分并透明地对其进行调度的可能性。这种方法通常被视为一种僵化和复杂的程序。规划必须付出巨大的努力来适应施工过程中的变化,因此往往不能显示施工现场的真实形象。三层模型试图为所有参与者构建方法。本文的目的是提高量化价值、时间和活动的简洁性。性能指标可以提供有关尺寸及其对施工过程的适应性的信息。因此,TPTC可以看作是一种控制施工规划复杂性和提高钻孔工程效率的灵活方法。
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引用次数: 8
Evaluating Why Quantity Surveyors Conflict With Collaborative Project Delivery System 评估工料测量师与协同项目交付系统冲突的原因
Pub Date : 2018-07-18 DOI: 10.24928/2018/0391
Sa’id N. Ahmed, C. Pasquire, E. Manu
The recurring poor performance and lack of collaborative culture in the UK construction industry has been a topic of debate for many years now. This has triggered an industry wide demand for performance improvement and innovation in the construction sector. Several studies over the years have reported and linked these concerns to fragmentation, deep-seated cultural resistance and negative commercial behaviours among project participants. Traditionally, Quantity Surveyors (QSs) within the UK system are popularly known for their commercial management functions i.e., contract advice and cost related roles. But, the lack of evidence on collaborative practice across the commercial roles often performed by the QSs in practice has revealed a separation within the construction model where QSs are formulated outside the core project production team (client, designers, and constructors). This continues with further practical implications like process waste, value loss, conflicts among others. However, recently, there were calls for industry-wide modernisation with an appeal specifically on QSs to create positive link within the value chain as against being a burden to it. Based on a literature review and a case study approach, the study further discovered other commercial factors deterring collaborative practice that is emanating from QSs position outside the production system. These factors among others are: commercial background &training, customer &safeguarding practice, excessive monthly reporting & commercial governance and balancing standards with innovation.
多年来,英国建筑行业反复出现的糟糕表现和缺乏合作文化一直是一个争论的话题。这引发了整个行业对建筑行业性能改进和创新的需求。多年来的几项研究报告了这些担忧,并将其与项目参与者之间的分裂、根深蒂固的文化抵制和消极的商业行为联系起来。传统上,英国体系内的工料测量师(QSs)以其商业管理功能而闻名,即合同咨询和成本相关角色。但是,缺乏跨商业角色的协作实践的证据,在实践中通常由qos执行,这揭示了构建模型中的分离,其中在核心项目生产团队(客户、设计师和构造者)之外制定了qos。这将继续产生进一步的实际影响,如过程浪费、价值损失、冲突等。然而,最近有人呼吁全行业的现代化,特别呼吁质量体系在价值链中建立积极的联系,而不是成为价值链的负担。基于文献回顾和案例研究方法,该研究进一步发现了其他商业因素,这些因素来自生产系统之外的QSs位置,阻碍了协作实践。这些因素包括:商业背景和培训,客户和保护实践,过多的月度报告和商业治理,以及平衡标准与创新。
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引用次数: 4
Optimizing Flow Process Through Synchronisation of Cycle Time 通过周期时间同步优化流程
Pub Date : 2018-07-18 DOI: 10.24928/2018/0497
P. Pandey, Somil Agrawal, J. Maheswari
Construction projects can be modelled, using TFV theory of lean construction, as combination of main activity network that are primarily transformations and feeding flow processes which supply input material to main activities. These feeding processes may include one or more sub-processes/ and operations with varying cycle time (C/T). The lack of synchronization between these sub processes/ operations results into construction bottlenecks which delay the execution of main activities. Mechanization of few processes/ sub-processes or operations in isolation create large variation in cycle time and shifts the location of bottlenecks. Thus, limited benefits accrue from mechanization, automation, etc. The present study proposes a framework to locate the bottlenecks through hierarchical process analysis and discrete event simulation. These bottlenecks can be eliminated through modifying cycle time of selected sub process /operation by changing resources allocation and by eliminating waste with the ultimate aim to enhance overall productivity. The proposed framework is demonstrated utilizing data from an automated railway track construction project. The substantial improvement in construction productivity was observed after synchronization of cycle time.
利用精益建设的ttfv理论,可以将建设项目建模为主要活动网络的组合,主要活动网络是转换和为主要活动提供输入材料的馈流过程。这些加料过程可能包括一个或多个子过程和具有不同周期时间(C/T)的操作。这些子过程/操作之间缺乏同步导致构建瓶颈,从而延迟了主要活动的执行。少数过程/子过程或孤立操作的机械化造成了周期时间的巨大变化,并改变了瓶颈的位置。因此,机械化、自动化等带来的效益有限。本研究提出了一个通过分层过程分析和离散事件模拟来定位瓶颈的框架。可以通过改变资源分配和消除浪费来修改所选子过程/操作的周期时间,从而消除这些瓶颈,最终目标是提高整体生产率。利用自动化铁路轨道建设项目的数据对所提出的框架进行了验证。周期时间同步后,施工效率显著提高。
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引用次数: 0
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26th Annual Conference of the International Group for Lean Construction
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