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Helicopter Bolt Loosening Monitoring using Vibrations and Machine Learning 利用振动和机器学习监测直升机螺栓松动
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3322
Eli Gildish, M. Grebshtein, Y. Aperstein, Alex Kushnirski, Igor Makienko
The existing helicopter Health and Usage Management Systems (HUMS) collect and process flight operational parameters and sensors data such as vibrations to provide health monitoring of the helicopter dynamic assemblies and engines. So far, structure-related mechanical faults, such as looseness in bolted structures, have not been addressed by vibration-based condition monitoring in existing HUMS systems. Bolt loosening was identified as a potential risk to flight safety demanding periodical visual monitoring, and increased maintenance and repair expenses. Its automatic identification in helicopters by using vibration measurements is challenging due to the limited number of known events and the presence of high-energy vibrations originating in rotating parts, which shadow the low-level signals generated by the bolt loosening. New developed bolt loosening monitoring approach was tested on HUMS vibrations data recorded from the IAF AH-64 Apache helicopters fleet. ML-based unsupervised anomaly detection was utilized in order to address the limited number of faulty cases. The predictive power of health features was significantly improved by applying the Harmonic filtering differentiating between the high-energy vibrations generated by rotating parts compared with the low-energy structural vibrations. Different unsupervised anomaly detection techniques were examined on the dataset. The experimental results demonstrate that the developed approach enable successful bolt loosening monitoring in helicopters and can potentially be used in other health monitoring applications.
现有的直升机健康和使用管理系统(HUMS)收集和处理飞行操作参数和传感器数据,如振动,以提供直升机动态组件和发动机的健康监测。到目前为止,在现有的HUMS系统中,基于振动的状态监测还不能解决与结构相关的机械故障,例如螺栓结构中的松动。螺栓松动被确定为飞行安全的潜在风险,需要定期目视监测,并增加维护和维修费用。由于已知事件数量有限,而且旋转部件产生的高能量振动会掩盖螺栓松动产生的低水平信号,因此通过振动测量对直升机进行自动识别具有挑战性。新开发的螺栓松动监测方法在IAF AH-64阿帕奇直升机机队记录的HUMS振动数据上进行了测试。利用基于机器学习的无监督异常检测来解决有限数量的故障情况。采用谐波滤波对旋转部件产生的高能量振动与低能量结构振动进行区分,显著提高了健康特征的预测能力。在数据集上测试了不同的无监督异常检测技术。实验结果表明,所开发的方法能够成功地监测直升机螺栓松动,并有可能用于其他健康监测应用。
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引用次数: 1
Weighted-QMIX-based Optimization for Maintenance Decision-making of Multi-component Systems 基于加权qmix的多部件系统维修决策优化
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3319
Van-Thai Nguyen, P. Do, A. Voisin, B. Iung
It is well-known that maintenance decision optimization for multi-component systems faces the curse of dimensionality. Specifically, the number of decision variables needed to be optimized grows exponentially in the number of components causing computational expensive for optimization algorithms. To address this issue, we customize a multi-agent deep reinforcement learning algorithm, namely Weighted QMIX, in the case where system states can be fully observed to obtain cost-effective policies. A case study is conducted on a 13- component system to examine the effectiveness of the customized algorithm. The obtained results confirmed its performance.
众所周知,多部件系统的维修决策优化面临着维数的困扰。具体来说,需要优化的决策变量的数量随着组件的数量呈指数级增长,导致优化算法的计算成本高昂。为了解决这个问题,我们定制了一个多智能体深度强化学习算法,即加权QMIX,在可以完全观察系统状态的情况下,获得具有成本效益的策略。最后以一个13组件系统为例,验证了自定义算法的有效性。所得结果证实了其性能。
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引用次数: 1
Case-study Led Investigation of Explainable AI (XAI) to Support Deployment of Prognostics in the industry 以案例研究为主导的可解释人工智能(XAI)研究,以支持行业预测的部署
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3336
Omnia Amin, Blair Brown, B. Stephen, S. Mcarthur
Civil nuclear generation plant must maximise it’s operational uptime in order to maintain it’s viability. With aging plant and heavily regulated operating constraints, monitoring is commonplace, but identifying health indicators to pre-empt disruptive faults is challenging owing to the volumes of data involved. Machine learning (ML) models are increasingly deployed in prognostics and health management (PHM) systems in various industrial applications, however, many of these are black box models that provide good performance but little or no insight into how predictions are reached. In nuclear generation, there is significant regulatory oversight and therefore a necessity to explain decisions based on outputs from predictive models. These explanations can then enable stakeholders to trust these outputs, satisfy regulatory bodies and subsequently make more effective operational decisions. How ML model outputs convey explanations to stakeholders is important, so these explanations must be in human (and technical domain related) understandable terms. Consequently, stakeholders can rapidly interpret, then trust predictions better, and will be able to act on them more effectively. The main contributions of this paper are: 1. introduce XAI into the PHM of industrial assets and provide a novel set of algorithms that translate the explanations produced by SHAP to text-based human-interpretable explanations; and 2. consider the context of these explanations as intended for application to prognostics of critical assets in industrial applications. The use of XAI will not only help in understanding how these ML models work, but also describe the most important features contributing to predicted degradation of the nuclear generation asset.
民用核电站必须最大限度地延长其正常运行时间,以维持其生存能力。随着工厂老化和严格监管的操作限制,监测是司空见惯的,但由于涉及的数据量很大,确定健康指标以预防破坏性故障是具有挑战性的。机器学习(ML)模型越来越多地部署在各种工业应用的预测和健康管理(PHM)系统中,然而,其中许多是黑匣子模型,它们提供了良好的性能,但很少或根本没有洞察如何实现预测。在核能发电中,有重要的监管监督,因此有必要根据预测模型的输出来解释决策。这些解释可以使利益相关者信任这些产出,满足监管机构,随后做出更有效的运营决策。ML模型输出如何向利益相关者传达解释是很重要的,所以这些解释必须是人类(和技术领域相关的)可理解的术语。因此,利益相关者可以快速解释,然后更好地信任预测,并能够更有效地采取行动。本文的主要贡献有:1。将XAI引入工业资产的PHM,并提供一套新颖的算法,将SHAP产生的解释转换为基于文本的人类可解释的解释;和2。考虑这些解释的背景,以便应用于工业应用中关键资产的预测。使用XAI不仅有助于理解这些ML模型的工作原理,而且还可以描述有助于预测核发电资产退化的最重要特征。
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引用次数: 0
Fault Detection in a Wind Turbine Hydraulic Pitch System Using Deep Autoencoder Extracted Features 基于深度自编码器特征提取的风力发电机液压俯仰系统故障检测
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3330
P. Korkos, J. Kleemola, M. Linjama, A. Lehtovaara
A wind turbine is equipped with lots of sensors whose measurements are recorded by the supervisory control and data acquisition (SCADA) system and stored every 10 minutes. The pitch subsystem of a wind turbine is of critical importance as it presents the highest failure rate. Thus, selecting the most essential features from the SCADA system is performed in order to detect faults efficiently. In this study, a feature space of 49 features is available, referring to the condition of a hydraulic pitch system. The dimensionality of this feature space (original input space) is reduced using a Deep Autoencoder in order to extract latent information. The architecture of the Autoencoder is investigated regarding its efficiency on fault detection task. This way, effect of new extracted features on the performance of the classifier is presented. A Support Vector Machine (SVM) classifier is trained using a set of healthy (fault free) and faulty data, representing different kind of pitch system failures. The data are acquired from a wind farm of five 2.3MW fixed-speed wind turbines. The performance metric used to evaluate their effect on data is F1-score.  Results show that SVM using new extracted feature by Autoencoder outperforms SVM classifier using the original feature set, underlining the power of Autoencoders to unveil latent information.
风力涡轮机配备了许多传感器,这些传感器的测量结果由监控和数据采集(SCADA)系统记录并每10分钟存储一次。桨距子系统是风力发电机组中故障率最高的子系统。因此,从SCADA系统中选择最重要的特征以有效地检测故障。在本研究中,参考液压俯仰系统的情况,可获得49个特征空间。该特征空间(原始输入空间)使用深度自编码器降维,以提取潜在信息。研究了自编码器的结构,并对其在故障检测任务中的效率进行了研究。通过这种方式,可以看出新提取的特征对分类器性能的影响。使用一组健康(无故障)和故障数据来训练支持向量机(SVM)分类器,代表不同类型的俯仰系统故障。这些数据来自一个拥有5台2.3兆瓦固定速度风力涡轮机的风电场。用于评估其对数据影响的性能指标是F1-score。结果表明,使用自编码器提取的新特征的支持向量机优于使用原始特征集的支持向量机分类器,这表明了自编码器在揭示潜在信息方面的能力。
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引用次数: 0
Combining Knowledge and Deep Learning for Prognostics and Health Management 结合知识和深度学习预测和健康管理
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3302
Maximilian-Peter Radtke, Jürgen Bock
In the recent past deep learning approaches have achieved remarkable results in the area of Prognostics and Health Management (PHM). These algorithms rely on large amounts of data, which is often not available, and produce outputs, which are hard to interpret. Before the broad success of deep learning machine faults were often classified using domain expert knowledge based on experience and physical models. In comparison, these approaches only require small amounts of data and produce highly interpretable results. On the downside, however, they struggle to predict unexpected patterns hidden in data. This research aims to combine knowledge and deep learning to increase accuracy, robustness and interpretability of current models.
近年来,深度学习方法在预测和健康管理(PHM)领域取得了显著的成果。这些算法依赖于大量的数据,而这些数据通常是不可用的,并且产生的输出很难解释。在深度学习取得广泛成功之前,机器故障通常使用基于经验和物理模型的领域专家知识进行分类。相比之下,这些方法只需要少量的数据,并产生高度可解释的结果。然而,不利的一面是,它们很难预测隐藏在数据中的意外模式。本研究旨在将知识与深度学习相结合,以提高现有模型的准确性、鲁棒性和可解释性。
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引用次数: 0
Optical Cutting Tool Wear Monitoring by 3D Geometry Reconstruction 基于三维几何重构的光学刀具磨损监测
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3351
Rob Salaets, Valentin Sturm, T. Ooijevaar, V. Putz, Julia Mayer, A. Bey-Temsamani
Cutting tool wear needs to be monitored closely to ensure good quality of machined parts. However, manual inspection is both expensive and time consuming, therefore there is a need for automated monitoring methods. We present a technique that can reconstruct the cutting tool surface in 3D, allowing a spatial estimation of the tool wear with high accuracy. The reconstruction allows an automated direct monitoring method that estimates at any time the cutting tool condition, avoiding conversion work and major quality issues. The optical measurement setup consists of a hardware triggered line scan camera that registers the spinning cutting tool’s shadow inflicted by a collimated backlight. We show how to leverage the 1D line scan signal acquired at varying cutting heights of the tool into a full 3D reconstruction. The progression of tool wear may thus be monitored by comparing the reconstructed shape to previous measurements. To this end we show a methodology for tool wear quantification. Additionally, to assess the measurement technique, an accuracy analysis with ground truth geometry was performed. The technique was applied to multiple degrading drilling tools. By automation of the cutting tool health monitoring, retrofitting this technology on a conventional machining center would transform it into an Industry 4.0 compatible (smart) machining center utilizing off-the-shelf optical equipment with moderate costs.
需要密切监测刀具的磨损,以确保加工零件的良好质量。然而,人工检测既昂贵又耗时,因此需要自动监控方法。我们提出了一种可以在三维中重建刀具表面的技术,可以高精度地对刀具磨损进行空间估计。重建允许自动直接监测方法,随时估计刀具状况,避免转换工作和重大质量问题。光学测量装置由一个硬件触发的线扫描相机组成,该相机记录了由准直背光造成的旋转切削工具的阴影。我们展示了如何利用在刀具的不同切割高度获得的1D线扫描信号进行完整的3D重建。因此,可以通过将重建的形状与先前的测量结果进行比较来监测刀具磨损的进展。为此,我们展示了一种量化刀具磨损的方法。此外,为了评估测量技术,进行了地面真值几何的精度分析。该技术已应用于多种降解钻井工具。通过切削刀具健康监测的自动化,在传统加工中心上改造该技术将使其转变为工业4.0兼容(智能)加工中心,利用现成的光学设备,成本适中。
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引用次数: 0
Automating Critical Surface Identification and Damage Detection Using Deep Learning and Perspective Projection Methods 基于深度学习和透视投影方法的关键表面识别和损伤检测自动化
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3345
Gautam Kumar Vadisala, A. Rawat, Abhishek Dubey, Gareth Yen Ket Chin, Fabio Abreu
With an increased collection of data, assessing the health of an asset and designing recommendations or executing response actions via prognostics and health management (PHM) has made great advances. These actions can be corrective or preventive depending upon the risk of failure or the cost of repair. As downhole testing tools operate in extreme environments, they are subjected to conditions like elevated temperature, shocks, vibrations, and pressures. The dump mandrels used in the process are prone to wear and tear like scratches, pits, and corrosion, which may cause operational failure. If these damages and their degree goes undetected and no remedial actions are taken, possibilities of non-productive time (NPT) and financial losses increase drastically. This paper aims to develop a fitness inspector which uses Computer Vision and Deep Learning to identify critical surfaces of these tools and the damage within them. This will help the Subject Matter Experts (SMEs) by replacing the qualified workforce provided by them and reducing the time consumed to gauge the health status of all the tools as the diagnosis can be made in real-time.
随着数据收集的增加,通过预测和健康管理(PHM)评估资产健康状况并设计建议或执行响应行动取得了巨大进展。这些措施可以是纠正性的,也可以是预防性的,这取决于故障的风险或维修的成本。由于井下测试工具在极端环境中工作,它们会受到高温、冲击、振动和压力等条件的影响。在此过程中使用的倾卸心轴容易磨损,如划痕、坑和腐蚀,可能导致操作失败。如果这些损害及其程度没有被发现,也没有采取补救措施,那么非生产时间(NPT)和经济损失的可能性将急剧增加。本文旨在开发一种使用计算机视觉和深度学习来识别这些工具的关键表面及其内部损伤的健康检查器。这将有助于主题专家(sme)取代他们提供的合格劳动力,并减少用于衡量所有工具的健康状况所消耗的时间,因为可以实时进行诊断。
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引用次数: 0
End-to-End Pipeline for Uncertainty Quantification and Remaining Useful Life Estimation: An Application on Aircraft Engines 基于端到端管道的不确定性量化和剩余使用寿命估算:在航空发动机上的应用
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3317
M. Kefalas, Bas van Stein, Mitra Baratchi, A. Apostolidis, T. Baeck
Estimating the remaining useful life (RUL) of an asset lies at the heart of prognostics and health management (PHM) of many operations-critical industries such as aviation. Modern methods of RUL estimation adopt techniques from deep learning (DL). However, most of these contemporary techniques deliver only single-point estimates for the RUL without reporting on the confidence of the prediction. This practice usually provides overly confident predictions that can have severe consequences in operational disruptions or even safety. To address this issue, we propose a technique for uncertainty quantification (UQ) based on Bayesian deep learning (BDL). The hyperparameters of the framework are tuned using a novel bi-objective Bayesian optimization method with objectives the predictive performance and predictive uncertainty. The method also integrates the data pre-processing steps into the hyperparameter optimization (HPO) stage, models the RUL as a Weibull distribution, and returns the survival curves of the monitored assets to allow informed decision-making. We validate this method on the widely used C-MAPSS dataset against a single-objective HPO baseline that aggregates the two objectives through the harmonic mean (HM). We demonstrate the existence of trade-offs between the predictive performance and the predictive uncertainty and observe that the bi-objective HPO returns a larger number of hyperparameter configurations compared to the single-objective baseline. Furthermore, we see that with the proposed approach, it is possible to configure models for RUL estimation that exhibit better or comparable performance to the single-objective baseline when validated on the test sets.
评估资产的剩余使用寿命(RUL)是许多关键运营行业(如航空)的预测和健康管理(PHM)的核心。现代RUL估计方法采用深度学习(DL)技术。然而,这些当代技术中的大多数只提供RUL的单点估计,而不报告预测的置信度。这种做法通常提供了过于自信的预测,可能会对操作中断甚至安全造成严重后果。为了解决这个问题,我们提出了一种基于贝叶斯深度学习的不确定性量化(UQ)技术。采用一种新的双目标贝叶斯优化方法对框架的超参数进行了调整,目标是预测性能和预测不确定性。该方法还将数据预处理步骤集成到超参数优化(HPO)阶段,将RUL建模为威布尔分布,并返回被监测资产的生存曲线,以便进行明智的决策。我们在广泛使用的C-MAPSS数据集上对单目标HPO基线进行了验证,该基线通过谐波平均值(HM)聚合了两个目标。我们证明了预测性能和预测不确定性之间存在权衡,并观察到双目标HPO与单目标基线相比返回了更多的超参数配置。此外,我们看到,使用建议的方法,当在测试集上验证时,可以为RUL估计配置模型,这些模型表现出比单目标基线更好或可比较的性能。
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引用次数: 2
Novel Way to Apply Transfer Learning to Aircraft System Fault Diagnosis 将迁移学习应用于飞机系统故障诊断的新方法
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3299
Lilin Jia, Cordelia Mattuvarkuzhali Ezhilarasu, I. Jennions
In recent years, transfer learning as a method that solves many issues limiting the real-world application of conventional machine learning methods has received dramatically increasing attention in the field of machine fault diagnosis. One major finding from an initial literature review shows that the majority of the existing research only focus on the transfer of diagnostic knowledge between various conditions of the same machine or different representation of similar machines. The primary goal of the current work is to seek a way to apply transfer learning to distinct domains, thereby expanding the boundary of transfer learning in the fault diagnosis field. In particular, attempts will be made to explore ways of transferring knowledge between diagnostic tasks of different aircraft systems. One promising method to help achieving this goal is transfer learning by structural analogy, since this method is capable of extracting high-level structural knowledge to apply transfer learning between seemingly unrelated domains, similar to the scenarios of transfer between different aircraft systems.
近年来,迁移学习作为一种解决传统机器学习方法在实际应用中存在的诸多问题的方法,在机器故障诊断领域受到了越来越多的关注。最初文献综述的一个主要发现表明,大多数现有研究只关注同一机器的不同条件或类似机器的不同表示之间的诊断知识转移。本工作的主要目标是寻求一种将迁移学习应用于不同领域的方法,从而扩大迁移学习在故障诊断领域的边界。特别是,将尝试探索在不同飞机系统的诊断任务之间传递知识的方法。通过结构类比进行迁移学习是实现这一目标的一种有希望的方法,因为这种方法能够提取高级结构知识,以便在看似不相关的领域之间应用迁移学习,类似于不同飞机系统之间的迁移场景。
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引用次数: 0
Joint Autoencoder-Classifier Model for Malfunction Identification and Classification on Marine Diesel Engine Diagnostics Data 船用柴油机诊断数据故障识别与分类的联合自编码器-分类器模型
Pub Date : 2022-06-29 DOI: 10.36001/phme.2022.v7i1.3335
Kurçat Ince, G. Koçak, Yakup Genç
There has been an increasing demand on marine transportation and traveling, since the voyage of the ships are more economical and efficient than air or land-based alternatives. The propulsion of a ship is provided by a main engine system which includes the shaft, the propellers, and other auxiliary equipment. Marine diesel engine is a complex structure that the faults within these machines can cause malfunction of the whole system, which in turn inhibits the ship’s mission. It is crucial to monitor the engine and other auxiliary systems during the operation and infer their condition from their diagnostic data. In this study, we analyze monitoring data of a crude oil tanker for different ship loads and conditions. Our primary analysis includes main engine fault detection and classification for which we propose an end-to-end joint autoencoder-classifier model that contains a convolutional autoencoder, and a long-short term memory regressor connected to the latent space. Genetic algorithms optimized models gave us 93.61% accuracy for fault classification task. Further investigation on feature’s contributions to the model, we increased the accuracy up to 96%. One concern about marine transportation is the pollution of the air with greenhouse effect gases. In this study, we have developed NOx and SOx emission estimators for different faults and working conditions. Leveraging ship load, working conditions and engine faults in the models helped us to achieve 50% better estimation performance. Although there are other studies regarding gases emissions in the literature, this is the first study that took engine faults into account. We believe that the joint autoencoder-classifier model will be useful for other time series estimation task on other domains, especially where the operating condition plays a role in the process.
人们对海洋运输和旅行的需求不断增加,因为船只的航行比空中或陆地的选择更经济、更有效。船舶的推进力是由主机系统提供的,主机系统包括轴、螺旋桨和其他辅助设备。船用柴油机是一个复杂的结构,其内部的故障会导致整个系统的故障,进而影响船舶的任务。在运行过程中对发动机和其他辅助系统进行监测并根据诊断数据推断其状态是至关重要的。本文以某油轮为研究对象,对不同船舶负荷和工况下的监测数据进行了分析。我们的主要分析包括主机故障检测和分类,为此我们提出了一个端到端联合自编码器-分类器模型,该模型包含一个卷积自编码器和一个连接到潜在空间的长短期记忆回归器。遗传算法优化模型的故障分类准确率为93.61%。进一步研究特征对模型的贡献,我们将准确率提高到96%。海洋运输的一个问题是温室效应气体对空气的污染。在这项研究中,我们开发了针对不同故障和工作条件的NOx和SOx排放估算器。利用模型中的船舶负载、工作条件和发动机故障帮助我们将估计性能提高了50%。虽然文献中还有其他关于气体排放的研究,但这是第一次将发动机故障考虑在内的研究。我们相信联合自编码器-分类器模型将对其他领域的时间序列估计任务有用,特别是在操作条件起作用的过程中。
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引用次数: 0
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