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Ultrasonic Bonding of Ag Ribbon on Si Wafers With Various Backside Metallization 银带在不同背面金属化硅片上的超声键合
Q3 Engineering Pub Date : 2023-11-14 DOI: 10.4018/ijmmme.333626
Meng-Ting Chiang, Pei-Ing Lee, Ang-Ying Lin, Tung-Han Chuang
Ultrasonic ribbon bonding has gained much attention due to the endeavor of achieving higher module performance in power electronic packaging. Among all the ribbon materials, Ag ribbon is a promising candidate due to its superior electrical properties. However, research which has reported the bonding of the ribbon on chip side is scant. Thus, in this study, the authors carried out bonding of the Ag ribbon on various types of metallized wafers to examine the feasibility of Ag ribbon, simulating the bonding scenario on the chip side in power modules. Results revealed that bonding of the Ag ribbon is feasible on those wafers metallized Ag on top. The authors also discussed the implications for the bondability of Ag ribbon with different types of metallization layers.
超声带键合技术在电力电子封装中越来越受到人们的关注。在所有的带状材料中,银带状由于其优越的电性能而成为一个很有前途的候选材料。然而,研究报告的键合带在芯片侧是不足的。因此,在本研究中,作者在各种类型的金属化晶圆上进行了银带的键合,以验证银带的可行性,模拟了电源模块中芯片侧的键合场景。结果表明,在表面镀银的硅片上,银带键合是可行的。作者还讨论了不同类型金属化层对银带结合力的影响。
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引用次数: 0
Influence of cutting parameters on machinability of DSS 2205 and SDSS 2507 materials during milling 切削参数对DSS 2205和SDSS 2507材料铣削加工性能的影响
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299061
Pradeep George
Duplex and super duplex materials possess the properties of both Austenite and Martensitic steels. Properties like hardness and toughness are very high for duplex grades and are difficult-to-machine. In this study, machining performance of Duplex Stainless Steel (DSS 2205) and Super Duplex Stainless Steel (SDSS 2507) was estimated during CNC dry milling operation. Cutting parameters namely feed rate, spindle speed and depth of cut were considered for this investigation and were optimized by considering surface roughness, cutting force and cutting temperature during CNC milling using Taguchi technique. Results revealed that depth of cut has more effect on cutting force than spindle speed and feed rate. Surface roughness was highly influenced by feed rate than spindle speed and least influenced by depth of cut for both the materials. Results also showed that, cutting temperature is mainly influenced by spindle speed. Optimum value for all the responses was obtained at spindle speed of 4200 rpm, feed rate of 50 mm/min and depth of cut of 0.35 mm for both DSS 2205 and SDSS 2507.
双相和超双相材料同时具有奥氏体钢和马氏体钢的性能。双相牌号的硬度和韧性等特性非常高,难以加工。在本研究中,对双相不锈钢(DSS 2205)和超级双相不锈钢在数控干铣削操作中的加工性能进行了评估。本研究考虑了进给速度、主轴速度和切削深度等切削参数,并在使用田口技术进行数控铣削时,通过考虑表面粗糙度、切削力和切削温度对其进行了优化。结果表明,切削深度对切削力的影响大于主轴转速和进给量。与主轴速度相比,进给速度对表面粗糙度的影响很大,而切削深度对两种材料的影响最小。结果还表明,切削温度主要受主轴转速的影响。对于DSS 2205和SDSS 2507,在4200rpm的主轴速度、50mm/min的进给速率和0.35mm的切割深度下获得了所有响应的最佳值。
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引用次数: 0
A Framework for Additive Manufacturing Technology Selection. A Case for the Rail Industry 增材制造技术选择框架。铁路行业案例
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.302912
R. Muvunzi
Additive manufacturing is a popular emerging technology of producing parts directly from digital models. This technology has presented benefits such as freedom of design, the ability to customise, and shortened process chains. Presently, there are different Additive Manufacturing (AM) processes that are available in the market. Often, transport equipment manufacturing companies are faced with challenges while selecting the AM processes that are suited to their needs. Decision-makers need to consider all the underlining factors before a conclusion is reached. This paper proposes an approach that can be used by companies in the rail sector to select AM technologies that are suited to their applications. The approach involves identifying suitable parts, comparing applicable AM technologies and selecting the most suitable technology. The next stage involves re-designing the parts based on the selected technology. The approach is applied to benchmark parts from the industry. The study provides enlightenment on how AM can be applied in the rail industry.
增材制造是一种流行的新兴技术,直接从数字模型中生产零件。这项技术带来了设计自由、定制能力和缩短流程链等好处。目前,市场上有不同的增材制造(AM)工艺。运输设备制造公司在选择适合其需求的AM工艺时往往面临挑战。在得出结论之前,决策者需要考虑所有重要因素。本文提出了一种方法,铁路行业的公司可以使用该方法来选择适合其应用的AM技术。该方法包括识别合适的零件,比较适用的AM技术并选择最合适的技术。下一阶段包括根据选定的技术重新设计零件。该方法适用于行业中的基准零件。该研究为AM在铁路行业的应用提供了启示。
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引用次数: 0
Finite Element Modelling for Failure Prevention of Coated Piston Compression Ring 涂层活塞压缩环失效预防的有限元建模
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299057
P. Mishra
Finite element simulation using ANSYS software, to analyze the effect of coating layers of different materials on piston compression ring. Similar material properties to that in the actual structural piston-compression-ring were considered on the simulated model. Three different coating materials, MgZrO3, La2Zr2O6, 3YSZ, and NiCrAl as bond coat materials of 1.6 mm thickness, were chosen to investigate the deformation, von Misses stress-strain, temperature distribution, heat flux of the core and coating layers. The results showed that the total elastic deformation was maximum for coating type MgZrO6, which was equal to 1.767 µm, and was higher by 0.46 times than uncoated ring. While, maximum von Misses stress was observed for coating type La2Zr2O6, which was higher by 1.69 times than that of the uncoated ring. Moreover, the maximum elastic strain was for type MgZrO6, which was equal to 0.003576, higher by 12.33 times comparing with the uncoated ring. Also, temperature rise and heat flux were maximum in the case of the uncoated ring.
利用ANSYS软件进行有限元模拟,分析不同材料涂层对活塞压缩环的影响。模拟模型考虑了与实际结构活塞压缩环相似的材料特性。选择三种不同的涂层材料,MgZrO3、La2Zr2O6、3YSZ和NiCrAl作为1.6mm厚度的粘结涂层材料,研究了芯层和涂层的变形、von-Misses应力应变、温度分布、热通量。结果表明,涂层型MgZrO6的总弹性变形最大,等于1.767µm,是未涂层环的0.46倍。而涂层类型La2Zr2O6的最大von Misses应力是未涂层环的1.69倍。此外,MgZrO6型的最大弹性应变等于0.003576,与未涂覆的环相比增加了12.33倍。此外,在未涂覆环的情况下,温度上升和热通量最大。
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引用次数: 0
Modeling, Integration, and Automation of Degradation to Generate Asset Lifespan Analytics Using 生成资产寿命分析的退化建模、集成和自动化
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.300828
Augustine O. Nwajana
The degradation of metallic industrial assets, equipment, and components costs governments, industries, and citizens billions of dollars a year. Also, the degradation of industrial assets and infrastructure proliferates a myriad of safety problems. AssessLIFE software addresses this strategic deficiency by focusing on forecasting strategies rather than on mitigation strategies in the active battle against industrial asset degradation. By employing tested and proven scientific analytical computations, forecasting, prediction, and analytics, the AssessLIFE software plans to significantly reduce the billions of dollars expended via inspection, treatment, and repair of degradation-prone assets and infrastructure. The AssessLIFE software leverages many scientific studies and research in many fields of engineering. The AssessLIFE software also emphasizes the computerization or automation of the processes of metallic (alloys and welds) degradation mechanisms and parameters using digital techniques.
金属工业资产、设备和部件的退化每年给政府、工业和公民造成数十亿美元的损失。此外,工业资产和基础设施的退化引发了无数安全问题。在积极对抗工业资产退化的战斗中,AssessLIFE软件侧重于预测战略而不是缓解战略,从而解决了这一战略缺陷。通过采用经过测试和验证的科学分析计算、预测、预测和分析,AssessLIFE软件计划显著减少用于检查、处理和修复容易退化的资产和基础设施的数十亿美元的支出。AssessLIFE软件利用了许多工程领域的科学研究和研究。AssessLIFE软件还强调了使用数字技术的金属(合金和焊接)降解机制和参数过程的计算机化或自动化。
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引用次数: 0
Statistical Analysis on the Influence of Stack Thickness on the Tensile Property of Glass Fiber Reinforced Polymer Laminates 叠层厚度对玻璃钢层合板拉伸性能影响的统计分析
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299060
This work investigates the tensile testing of glass fibre-reinforced polymer (GFRP) composite material and its most influencing parameter. The GFRP constitutes bi-axial glass-fibre and epoxy-matrix. The three parameters considered for the tensile test are the load, elongation, thickness, and the experiment's factorial design is L9 orthogonal array. The percentage contribution of load, extension, and thickness for stress and strain is calculated using variance (ANOVA) analysis. Optimizating parameters made using response surface method (RSM). Since the solutions arrived at by this optimization process are promising, the optimized outcomes are high load, low elongation, and high thickness. Such works are beneficial for replacing concrete slabs constructed on the roads for rainwater harvesting. In such applications, non-crimp GFR panels with openings at regular intervals may replace concrete slab structures. A mathematical response surface model for the stress and strain parameters has been formulated. The model validation is done using the Pearson product-moment coefficient.
本文研究了玻璃纤维增强聚合物(GFRP)复合材料的拉伸性能及影响其性能的主要参数。GFRP由双轴玻璃纤维和环氧基组成。拉伸试验考虑载荷、伸长率、厚度三个参数,试验的析因设计采用L9正交设计。载荷、延伸和厚度对应力和应变的百分比贡献使用方差(ANOVA)分析来计算。采用响应面法(RSM)对参数进行优化。由于该优化过程得到的解决方案是有希望的,优化后的结果是高负荷、低伸长率和高厚度。这类工程有助更换在道路上建造的混凝土楼板,以便收集雨水。在这样的应用中,无卷曲GFR板在固定间隔开孔可以取代混凝土板结构。建立了应力应变参数的数学响应面模型。模型验证使用皮尔逊积矩系数完成。
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引用次数: 0
Island-matrix inhomogeneous deformation behavior, formation of deformation band and BUT forming of DP steel DP钢的岛状基体非均匀变形行为、变形带的形成及BUT的形成
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299062
A. Rana
Islands-Matrix-Dual-phase (I-M-DP) steel is received a great deal attention for better concern with the emissivity, fuel consumption and passengers safety. A number of deformation plasticity issues are yet to be fully understood. Complex deformation stages for various stain is predicted as the natural outfall of the plastic strain localization caused by the ill-assorted deformation between the martensite-island phase and the ferritic-matrix phase. Modeling is carried out both in macro level by bending under tension (BUT) for different roller radius/sheet thickness ratios to acquire strain and stress state deformation and micro scale by Representative Volume Element (RVE) according to element position. It can relate both the 2D, 3D micro and macro scale finite element based BUT model’s result of flow behavior. Systematically strain based severe deformation pattern arises from outfall of plastic strain localization and von Mises stress distribution in island-matrix steels are investigated on the microstructure by finite element method for ill-assorted deformation between phases.
Islands Matrix双相(I-M-DP)钢因其对辐射率、燃料消耗和乘客安全的关注而受到广泛关注。许多变形塑性问题尚待充分理解。各种应变的复杂变形阶段被预测为由马氏体岛相和铁素体基体相之间的不协调变形引起的塑性应变局部化的自然出口。通过对不同辊径/板厚比的拉伸弯曲(BUT)在宏观层面上进行建模,以根据单元位置通过代表体积单元(RVE)获得应变和应力状态变形以及微观尺度。它可以关联基于二维、三维微观和宏观有限元的BUT模型的流动行为结果。采用有限元方法,系统地研究了由塑性应变局部化和岛基钢中von Mises应力分布的出口引起的基于应变的严重变形模式。
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引用次数: 0
Effect of Coconut Oil-Based Cutting Fluid on Cutting Performance during Turning with Minimal Fluid Application 椰子油切削液对切削性能的影响
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.301611
In the present work, an attempt was made to use vegetable oil as cutting fluid during minimal fluid application to make the process more environment friendly. Coconut oil was selected as the vegetable oil in this study considering its availability, physical properties, and lubricating ability. The effect of newly formulated coconut oil-based emulsified cutting fluid on cutting performance during turning of hardened AISI 4340 steel with the minimal fluid application was investigated. It was observed that the coconut oil-based cutting fluid offered better cutting performance in terms of tool wear, surface roughness, cutting force, cutting temperature, and tool chip contact length when compared to mineral oil-based cutting fluid and raw coconut oil. It was also observed that the percentage of concentrate in the cutting fluid was to be maintained as 30% to achieve better cutting performance. The use of coconut oil-based cutting fluid holds promise as an environment friendly alternative for mineral oil-based cutting fluid.
在本工作中,尝试在最小流体应用期间使用植物油作为切削液,以使该过程更环保。考虑到椰子油的可用性、物理性质和润滑能力,本研究选择椰子油作为植物油。研究了新配制的椰子油基乳化切削液对AISI4340硬化钢车削过程中切削性能的影响。据观察,与矿物油基切削液和生椰子油相比,椰子油基切削油在刀具磨损、表面粗糙度、切削力、切削温度和刀具-切屑接触长度方面提供了更好的切削性能。还观察到,切削液中精矿的百分比应保持在30%,以获得更好的切削性能。椰子油基切削液的使用有望成为矿物油基切削油的环保替代品。
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引用次数: 0
Characterization of No-Bake Phenolic-isocyanate and Furanic Binders in Different Base Metal Casting Sands 不同母材铸造砂中酚异氰酸酯和呋喃粘结剂的表征
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299042
Oscar Sotomayor
This paper presents test results for silica and corundum base metals casting sands. Standardized tests were carried out to understand physical and mechanical properties of the metal casting sands and molding mixtures prepared with these refractory bases. Grain distribution, grain size, grain shape classification, moisture content, pH, LOI, Weibull distribution tensile test, permeability and roughness are the properties that have been evaluated. Tensile, permeability and roughness tests are carried out with different molding mixtures changing base sand and Phenolic-isocyanate and Furanic binders. The results of the tensile test were adjusted to a Weibull distribution. Weibull modulus of each molding mixture and the strength at a probability of failure of 63% is obtained. The permeability and roughness results were subjected to ANOVA and T-Test. Regular grains contributes to increase strength of molding mixture while permeability is not affected by time and amount of binder.
本文介绍了硅、刚玉等贱金属铸造砂的试验结果。进行了标准化测试,以了解用这些耐火基制备的金属铸造砂和成型混合物的物理和机械性能。晶粒分布、晶粒尺寸、晶粒形状分类、含水率、pH值、LOI、威布尔分布、拉伸试验、渗透率和粗糙度是评价的性能。采用不同的成型混合料,改变基砂和酚异氰酸酯和呋喃粘结剂,进行拉伸、透气性和粗糙度试验。拉伸试验结果调整为威布尔分布。得到了每种模压料的威布尔模量和失效概率为63%时的强度。渗透率和粗糙度结果进行方差分析和t检验。颗粒规整有助于提高成型混合物的强度,而渗透性不受时间和粘结剂用量的影响。
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引用次数: 0
Window analysis and MPI for efficiency and productivity assessment under fuzzy data 模糊数据下效率和生产率评价的窗口分析和MPI
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299058
Window Analysis, Mpi
This research develops a procedure for DEA window analysis and MPI evaluation of a manufacturing process with fuzzy inputs and outputs. A real case study was provided to illustrate relative efficiency and MPI assessment of a blowing machine over a period of one a year. The proposed approach was implemented to measure the technical, pure technical, and scale efficiency scores for decision making unit. The results showed that the blowing process was technically inefficient due to scale inefficiency. Therefore, management should optimize the size of operations and better utilize resources. Then, the lower and upper MPI values and their corresponding technology change and efficiency change were calculated. The MPI results revealed the reasons behind MPI progress or regress in current period measured with respect to next period. This procedure provides great assistance to process engineering in obtaining reliable feedback on process performance and guide them to take proper actions.
本研究开发了一个具有模糊输入和输出的制造过程的DEA窗口分析和MPI评估程序。提供了一个真实的案例研究,以说明吹风机在一年内的相对效率和MPI评估。所提出的方法用于衡量决策单元的技术、纯技术和规模效率得分。结果表明,由于规模低效,吹制工艺在技术上是低效的。因此,管理层应该优化业务规模,更好地利用资源。然后,计算了MPI的上下值及其相应的技术变化和效率变化。MPI结果揭示了MPI在本期相对于下一期的进展或倒退背后的原因。该程序为过程工程获得有关过程性能的可靠反馈提供了很大帮助,并指导他们采取适当的行动。
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引用次数: 1
期刊
International Journal of Manufacturing Materials and Mechanical Engineering
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