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Exploring Magnetorheological Brake-Based Anti-Lock Brake System for Automotive Application 基于磁流变制动的汽车防抱死制动系统研究
IF 0.7 Q3 Engineering Pub Date : 2019-10-01 DOI: 10.4018/ijmmme.2019100102
Romit Kamble, S. Patil
The present work explores a magnetorheological brake (MRB)-based anti-lock brake system (ABS) proposed for a vehicular application. Because of its quick response time, MRB is being considered as a substitute for the conventional hydraulic brake (CHB), commonly used for road vehicles. ABS is used along with CHB to prevent wheel lockup due to severe braking and thereby maintain the stability of the vehicle. This work envisages ABS for a vehicle using MRB instead of CHB. The braking maneuver for a typical mid-size car with and without ABS is simulated in a MATLAB environment. Both versions, a CHB-based ABS and a MRB-based ABS are considered in simulations. The braking performance in terms of stopping time and stopping distance is estimated. A PID and a Fuzzy controller are proposed for improving the control performance of the brake system. The comparative analysis based on the simulations helps make estimations for MRB-based ABS performance.
本工作探讨了一种基于磁流变制动器(MRB)的防抱死制动系统(ABS),该系统适用于车辆应用。由于其快速响应时间,MRB被认为是常用于道路车辆的传统液压制动器(CHB)的替代品。ABS与CHB一起使用,以防止由于剧烈制动而导致的车轮抱死,从而保持车辆的稳定性。这项工作设想ABS用于使用MRB而不是CHB的车辆。在MATLAB环境中模拟了一辆典型的中型汽车在有ABS和无ABS的情况下的制动动作。模拟中考虑了两种版本,即基于CHB的ABS和基于MRB的ABS。根据停车时间和停车距离估算制动性能。为了提高制动系统的控制性能,提出了PID和模糊控制器。基于仿真的比较分析有助于估计基于MRB的ABS性能。
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引用次数: 2
Experimental Investigation Into Sequential Micro Machining (SMM) for Micro Hole Drilling on SS–304 SS-304微孔顺序微加工(SMM)试验研究
IF 0.7 Q3 Engineering Pub Date : 2019-10-01 DOI: 10.4018/ijmmme.2019100101
R. M. Tayade, B. Doloi, B. Sarkar, B. Bhattacharyya
Sequential micro machining (SMM) is a strategy of machining applied for micro-part manufacturing. Due to the finding of new sequential machining combinations, the authors have presented a novel combination of micro-ECDM (µECDM) drilling and micro-ECM (µECM) finishing for producing micro-holes in SS-304 stainless steel. An experimental setup was developed indigenously to conduct both machining processes at one station. The sequential processes were employed with desirable machining parameters, during their individual execution. The most desirable parameter like machining voltage, for hole drilling by µECDM was decided by studying hole taper angle, radial overcut, etc. The µECDM generates a recast layer, to overcome the adverse effects of µECDM, with the µECM finishing applied subsequently. The experimental results of SMM indicate a reduction in hole taper angle, improved circularity, and better surface quality. The change of phase of material due to sequencing of µECDM and µECM processes was analyzed by an XRD analysis of SS-304.
顺序微加工(SMM)是一种应用于微小零件制造的加工策略。由于发现了新的顺序加工组合,作者提出了一种在SS-304不锈钢中生产微孔的微ECDM(µECDM)钻孔和微ECM(µECM)精加工的新组合。自主开发了一个实验装置,在一个工位上进行两种加工过程。在单独执行过程中,采用了具有理想加工参数的顺序过程。µECDM钻孔最理想的参数(如加工电压)是通过研究孔锥角、径向过切等来决定的。µECDM生成重铸层,以克服µECDM的不利影响,随后应用µECM精加工。SMM的实验结果表明,孔锥角减小,圆度提高,表面质量更好。通过SS-304的XRD分析,分析了由于µECDM和µECM工艺的测序而导致的材料相的变化。
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引用次数: 3
Theoretical and Experimental Free Vibration Analysis of a Loaded Curved Beam With Moving Boundaries 带移动边界的受力曲线梁的理论和实验自由振动分析
IF 0.7 Q3 Engineering Pub Date : 2019-10-01 DOI: 10.4018/ijmmme.2019100103
S. Ghuku, K. Saha
The present article theoretically and experimentally investigates free vibration characteristics of generalized curved beams with moving boundaries. The dynamic behavior is characterized about deformed configuration, attained under different concentrated loads, and rigidly connected to the midpoint of the beam. The coupled static and dynamic analysis of the geometric nonlinear problem is decomposed into two parts: the static problem dealing with large deformed configuration and the dynamic problem dealing with small amplitude free vibration of the deformed configuration beam. The analysis is carried out incrementally in embedded curvilinear coordinate frames using variational principle. The governing equation of the static problem is derived for a combined effect of bending and center line extension. The governing equation for free vibration is derived at the particular configuration of the updated beam geometry, using Hamilton's principle. The comparison between the numerical and experimental results successfully validates the proposed semi-analytical model and leads toward some meaningful observations.
本文从理论和实验上研究了具有移动边界的广义曲线梁的自由振动特性。动态行为的特征是变形配置,在不同的集中载荷下获得,并刚性连接到梁的中点。将几何非线性问题的静动力耦合分析分解为两个部分:处理大变形构形的静态问题和处理变形构形梁的小振幅自由振动的动态问题。利用变分原理在嵌入式曲线坐标系中逐步进行分析。在弯曲和中心线延伸的共同作用下,导出了静态问题的控制方程。利用汉密尔顿原理,在更新梁几何结构的特定配置下,导出了自由振动的控制方程。数值结果与实验结果的比较成功地验证了所提出的半解析模型,并得出了一些有意义的观测结果。
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引用次数: 4
Monitoring of Machining in the Cloud as a Cost Management Service and Follow of Cutting Parameters 作为成本管理服务的云加工监控和切削参数跟踪
IF 0.7 Q3 Engineering Pub Date : 2019-07-01 DOI: 10.4018/IJMMME.2019070103
Ferney-Alexis Giraldo-Castrillon, Gabriel-Jaime Páramo-Bermúdez, Juan-Manuel Muñoz-Betancur
The present work developed an environment in the cloud with IoT tools for the intelligent monitoring of cutting processes in a three-axis CNC machine. To achieve it, a group of sensors incorporated into the machine are connected to a data acquisition card in charge of sending the measurements delivered by the sensors to the IoT environment in the cloud. The data received was processed in real-time, and at the end of the machining, an automatic report was generated that includes: the cost of the operation, total process time, average energy consumption in watts, and positions of the X, Y, Z axes in function of time. The findings of this study bypass production managers from developing a processes sheet, reducing fabrication time, and increasing productivity. The architecture of the system was put to the test raising two case studies, which demonstrate the relevance and the significant impact of the platform in the new era of digital manufacturing.
目前的工作开发了一个使用物联网工具的云中环境,用于智能监控三轴数控机床的切割过程。为了实现这一点,机器中的一组传感器连接到数据采集卡,负责将传感器提供的测量结果发送到云中的物联网环境。接收到的数据被实时处理,在加工结束时,会生成一份自动报告,其中包括:操作成本、总加工时间、平均能耗(瓦特)以及X、Y、Z轴的位置随时间的变化。这项研究的发现绕过了生产经理制定工艺表、减少制造时间和提高生产力的环节。该系统的架构进行了测试,提出了两个案例研究,证明了该平台在数字制造新时代的相关性和重大影响。
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引用次数: 1
A Geometric Model for Tolerance Analysis with Manufacturing Signature and Operating Conditions 具有制造特征和操作条件的公差分析几何模型
IF 0.7 Q3 Engineering Pub Date : 2019-07-01 DOI: 10.4018/IJMMME.2019070101
W. Polini, A. Corrado
In this work, a geometric model for tolerance analysis has been carried out. Geometric reasoning has been implemented in the model to simulate the manufacturing process and, then, the assembly sequence. The proposed geometric model has been applied to a case study consisting of two circular profiles due to the turning process, and a hollow rectangular box. The two circular profiles have been assembled inside the box by considering the gravity, and the friction among the parts and the actual points of contact with and without using the manufacturing signature. Matlab® software has been used to implement the geometric model for tolerance analysis. The results have been compared with those obtained by using a literature model with and without considering the manufacturing signature. This work aims to be a first step towards the integration of the design and the manufacturing in a concurrent engineering approach.
在这项工作中,建立了一个用于公差分析的几何模型。几何推理已在模型中实现,以模拟制造过程,然后模拟装配顺序。所提出的几何模型已应用于一个由车削过程产生的两个圆形轮廓和一个空心矩形盒组成的案例研究。考虑到重力、零件之间的摩擦以及使用和不使用制造签名的实际接触点,两个圆形轮廓已在盒子内组装。Matlab®软件已用于实现公差分析的几何模型。将结果与使用文献模型获得的结果进行了比较,其中考虑了制造特征和不考虑制造特征。这项工作旨在成为在并行工程方法中实现设计和制造集成的第一步。
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引用次数: 0
Design and Feasibility Test of an Indigenous Motorized Wheel for Manual Wheelchair 国产手动轮椅机动轮的设计与可行性试验
IF 0.7 Q3 Engineering Pub Date : 2019-07-01 DOI: 10.4018/IJMMME.2019070104
Sateesh Reddy Avutu, S. Paul, D. Bhatia
The wheelchair is essential for people with either spinal injury, limb injury, or trauma patients. The need at present is to customize the wheelchair based on the requirements of the disabled person. The maintenance and customization of a manual wheelchair is both simple and cost-effective when compared to powered wheelchairs, which are expensive and difficult to maintain in the long run. Accordingly, in this article, an attempt has been made to bring the facilities available in a powered wheelchair into the manual wheelchair, making it affordable to common people. Feasibility of a distinct manual wheelchair rear wheel rim is examined for various hub motor weights. The rear wheel of the manual wheelchair was replaced with an in-wheel direct drive hub-motor system. The proposed wheel model was designed using CATIA – V5 and an analysis was done using ANSYS software. A structural analysis was carried out to check the reliability and durability of the proposed wheel for different materials by changing hub-motor weights at various loading conditions. The nature of vibrations with respect to natural mode frequencies are found through modal analysis. Finally, the dynamic behavior of the proposed motorized wheel was examined using harmonic response analysis. Simulation results show the robustness of the proposed design and viability for real-time implementation.
轮椅对于脊椎损伤、肢体损伤或创伤患者来说是必不可少的。目前的需求是根据残疾人的要求定制轮椅。与电动轮椅相比,手动轮椅的维护和定制既简单又具有成本效益,电动轮椅价格昂贵,长期难以维护。因此,在这篇文章中,试图将电动轮椅上的可用设施纳入手动轮椅,使普通人负担得起。针对不同轮毂电机重量,研究了不同手动轮椅后轮轮辋的可行性。手动轮椅的后轮被轮毂电机系统取代。所提出的车轮模型使用CATIA–V5进行设计,并使用ANSYS软件进行分析。通过在不同载荷条件下改变轮毂电机的重量,进行了结构分析,以检查所提出的车轮在不同材料下的可靠性和耐久性。通过模态分析发现了振动相对于固有模态频率的性质。最后,利用谐波响应分析对所提出的电动车轮的动力学行为进行了检验。仿真结果表明了所提出的设计的稳健性和实时实现的可行性。
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引用次数: 6
Analysis on the Impact Behaviors of E and S-glass Composite Elbow Pipe Joints Exposed to Impact Loading Followed by Axial Compression 冲击载荷后轴压作用下E、s玻璃复合材料弯头管接头冲击性能分析
IF 0.7 Q3 Engineering Pub Date : 2019-07-01 DOI: 10.4018/IJMMME.2019070102
Sujith Bobba, Z. Leman, S. Sapuan, E. S. Zainudin
This article investigates the effects of impact and compressive behaviors of impacted E-glass/epoxy and S-glass/epoxy composite elbow pipe joints. In a bid to measure the transverse impact and residual compressive strength, the composite elbow pipe joints were subjected to impact test at room temperature, followed by the axial compression test. Moreover, various impact energy levels of 10, 12.5, and 15 J were utilized to test the elbow pipe joints using an instrumented impact testing machine at room temperature. Results indicated that the force–deflection behavior and failure mechanism was more than impact energy with the type of material used. Compressive strength commonly decreases with the increase in the impact energy and the type of material used.
本文研究了冲击E玻璃/环氧树脂和S玻璃/环氧复合弯管接头的冲击和压缩性能的影响。为了测量横向冲击和残余抗压强度,对复合材料弯管接头进行了室温冲击试验,然后进行了轴向压缩试验。此外,在室温下,使用装有仪器的冲击试验机,利用10、12.5和15J的各种冲击能级对弯管接头进行试验。结果表明,在所使用的材料类型下,力-挠度行为和破坏机制大于冲击能量。抗压强度通常随着冲击能量和所用材料类型的增加而降低。
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引用次数: 0
Parametric Study and Optimization of Pulsed Laser Thermal Micro-Forming of Thin Sheets 薄板脉冲激光热微成形的参数研究与优化
IF 0.7 Q3 Engineering Pub Date : 2019-04-01 DOI: 10.4018/IJMMME.2019040103
K. Maji
This article presents the investigations on deformation behavior in precision forming of thin sheet metal by laser pulses using finite element analysis. The temperature and deformation fields were estimated and analyzed in pulsed laser micro-forming of AISI 304 stainless steel sheet of rectangular and circular shape considering the effects of different process parameters such as laser power, spot diameter and pulse on time. Response surface models based on finite element simulation results were developed to study the effects of the process parameters on deformations for the rectangular and circular workpieces. The amount of deformation was increased with the increase in laser power and pulse on time, and it was decreased with the increase in spot diameter. The effects of pulse frequency and sample size on deformations were also explained. Experiments were conducted on pulsed laser micro-forming of stainless-steel sheet to validate the finite element results. The results of finite element simulations were in good agreement with the experimental results.
本文采用有限元分析方法研究了激光脉冲精密成形薄板的变形行为。考虑到激光功率、光斑直径和脉冲对时间的影响,对AISI304矩形和圆形不锈钢板脉冲激光微成形过程中的温度场和变形场进行了估算和分析。基于有限元模拟结果建立了响应面模型,研究了工艺参数对矩形和圆形工件变形的影响。变形量随着激光功率和脉冲接通时间的增加而增加,而随着光斑直径的增加而减小。还解释了脉冲频率和样本大小对变形的影响。对不锈钢薄板进行了脉冲激光微成形实验,验证了有限元结果。有限元模拟结果与实验结果吻合较好。
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引用次数: 2
Young's Modulus and Poisson's Ratio Estimation Based on PSO Constriction Factor Method Parameters Evaluation 基于PSO收缩因子法的杨氏模量和泊松比估计
IF 0.7 Q3 Engineering Pub Date : 2019-04-01 DOI: 10.4018/IJMMME.2019040102
G. Dias, R. Magalhães, D. Ferreira, B. Barbosa
The knowledge of materials' mechanical properties in design during product development phases is necessary to identify components and assembly problems. These are problems such as mechanical stresses and deformations which normally cause plastic deformation, early fatigue or even fracture. This article is aimed to use particle swarm optimization (PSO) and finite element inverse analysis to determine Young's Modulus and Poisson's ratio from a cantilever beam, manufactured in ASTM A36 steel, subjected to a load of 19.6 N applied to its free end. The cantilever beam was modeled and simulated using a commercial FEA software. Constriction Factor Method (PSO variation) was used and its parameters were analyzed in order to improve errors. PSO results indicated Young's Modulus and Poisson's ratio errors of around 1.9% and 0.4%, respectively, when compared to the original material properties. Improvement in the data convergence and a reduction in the number of PSO iterations was observed. This shows the potentiality of using PSO along with Finite Element Inverse Analysis for mechanical properties evaluation.
在产品开发阶段的设计中,了解材料的机械性能对于识别零部件和装配问题是必要的。这些是诸如通常引起塑性变形、早期疲劳甚至断裂的机械应力和变形的问题。本文旨在使用粒子群优化(PSO)和有限元逆分析来确定由ASTM A36钢制造的悬臂梁的杨氏模量和泊松比,悬臂梁的自由端承受19.6N的载荷。使用商业有限元分析软件对悬臂梁进行建模和模拟。采用收缩因子法(PSO-variation)对其参数进行分析,以改善误差。PSO结果表明,与原始材料性能相比,杨氏模量和泊松比误差分别约为1.9%和0.4%。观察到数据收敛性的改善和PSO迭代次数的减少。这表明了将粒子群算法与有限元逆分析一起用于力学性能评估的潜力。
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引用次数: 2
Optimal Design and Fabrication of Shoe Lasts for Ankle Foot Orthotics for Patients With Diabetes 糖尿病患者踝足矫形器鞋楦的优化设计与制作
IF 0.7 Q3 Engineering Pub Date : 2019-04-01 DOI: 10.4018/IJMMME.2019040104
P. Anggoro, M. Tauviqirrahman, J. Jamari, A. Bayuseno, J. Wibowo, Y. D. Saputro
Patients with diabetes often desperately need ankle foot orthotics (AFO) to perform daily activities. In Indonesia, experienced shoemakers employ manual procedures and follow the prescriptions given by a doctor or orthopaedic technician. This process remains traditional in that each pair of AFO is handmade, not precise, and is time consuming. This article describes the development of the design process and fabrication of a new AFO product for patients with diabetes based on a computer aided reverse engineering system (CARESystem). The reverse innovative design approach method discussed in this paper sought to achieve the best shoe last. The results also shows a functional test with highly satisfactory results. The shape of the shoe fit the standard AFO and the first patient experienced comfort for the 4-week long testing period. This article proves that the CARESystem technology successfully reduced the time for both the design and fabrication of the AFOs by 64%.
糖尿病患者通常迫切需要踝足矫形器(AFO)来进行日常活动。在印度尼西亚,经验丰富的鞋匠采用手工程序,并遵循医生或整形外科医生的处方。这一过程仍然是传统的,因为每双AFO都是手工制作的,不精确,而且很耗时。本文介绍了基于计算机辅助逆向工程系统(CARES系统)的糖尿病患者新型AFO产品的设计过程和制造。本文所讨论的逆向创新设计方法旨在获得最佳鞋楦。结果还显示了具有非常令人满意的结果的功能测试。鞋的形状符合标准AFO,第一位患者在长达4周的测试期间感到舒适。本文证明,CARES系统技术成功地将AFO的设计和制造时间缩短了64%。
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引用次数: 12
期刊
International Journal of Manufacturing Materials and Mechanical Engineering
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