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Low-Temperature Direct Bonding of 3D-IC Packages and Power IC Modules Using Ag Nanotwinned Thin Films 利用银纳米孪晶薄膜低温直接键合3D-IC封装和功率IC模块
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.313037
T. Chuang, Po-Ching Wu, Y. Lai, Pei-Ing Lee
Ag has the lowest stacking fault energy of all metals, which allows twin formation to occur more easily. The (111)-preferred orientation Ag nanotwinned films is fabricated by either sputtering or evaporation method exhibit columnar Ag grains grown vertically on Si substrates. Ag nanotwinned films have a (111)-preferred orientation with a density about 98% and diffusivity that is 2 to 5 orders of magnitude higher than those of (100) and (110) surfaces. Low temperature direct bonding with (111)-oriented Ag nanotwins films is proposed to fulfil the requirements for wafer-on-wafer (WoW), chip-on-wafer (CoW), and chip-on-wafer-on-substrate (CoWoS) advanced 3D-IC packaging, with the process temperature drastically reduced to 100°C. Such an innovative bonding method also provides a promising solution for die attachment of Si chips with DBC-ceramic substrates for power module packaging.
Ag具有所有金属中最低的层错能,这使得孪晶更容易发生。采用溅射法或蒸发法制备了(111)-择优取向的Ag纳米孪晶薄膜,在Si衬底上垂直生长出柱状Ag晶粒。Ag纳米孪晶膜具有(111)-优选取向,密度约为98%,扩散率比(100)和(110)表面高2-5个数量级。提出了用(111)取向的Ag纳米孪晶薄膜进行低温直接键合,以满足晶片上晶片(WoW)、晶片上芯片(CoW)和衬底上晶片(CoWoS)高级3D-IC封装的要求,工艺温度大幅降低至100°C。这种创新的接合方法也为功率模块封装用DBC陶瓷基板的Si芯片的管芯连接提供了一种有前途的解决方案。
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引用次数: 0
Forming of tailor welded blanks through centerline and offset laser welding 通过中心线和偏置激光焊接成形定制焊坯
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.299059
The forming of low and high strength tailor welded steel sheets into preferred three-dimensional shapes by a homogeneous distribution of plastic strain is highly difficult. In this work, the formability of tailor-welded blanks prepared using laser welding of low (IS 513 CR2, IS 513 CR3) and high tensile strength (AISI 304) steel sheets were analyzed and the formation of the edge profile and weld line movement was also examined. The results showed a decrease in formability characteristics owing to the increase in Strength Ratio. Scanning Electron Microscope analysis of the fracture locations within unsuccessfully formed tailor welded blanks showed the presence of tempered martensite in the soft zone was found to be the most predominant factor affecting its failure. The formability characteristics of investigated tailored blanks were predicted using finite element simulation and compared with experimented results for validation.
通过塑性应变的均匀分布将低强度和高强度定制焊接钢板成形为理想的三维形状是非常困难的。分析了低强度钢板(is513 CR2、is513 CR3)和高抗拉强度钢板(AISI 304)激光焊接拼焊板的成形性能,并对边缘轮廓的形成和焊缝运动进行了研究。结果表明,随着强度比的增大,成形性能有所降低。对未成形拼焊板断裂部位的扫描电镜分析表明,软区回火马氏体的存在是影响拼焊板断裂的最主要因素。采用有限元模拟方法预测了所研究的定制坯料的成形特性,并与试验结果进行了对比验证。
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引用次数: 0
Comparison of Constitutive Models for predicting the formability of SS 304 by tubular hydroforming process 预测管状高压成形性能的本构模型比较
IF 0.7 Q3 Engineering Pub Date : 2022-01-01 DOI: 10.4018/ijmmme.293227
P. V. Reddy
Finite Element (FE) simulation of sheet/tube forming precision depends mainly on the accuracy of the constitutive modeling. The present paper aim is to compare the constitutive models to fit the stress-strain curves. The accurate deformation behavior of the SS 304 tubes depends on the constitutive modeling of hardening behavior. Deformation data of the tensile specimens cut from tubular sample were collected by conducting Uniaxial tensile tests (UTT) at three different rolling directions. Five constitutive relationships were then recognized by fitting the true stress and strain data with the constitutive models of Hollomon, Power, Krupowsky, Voce and Ghosh, and the fitting accuracy were analyzed and compared. Effects of hardening models on Forming Limit Curves (FLC), pressure loading and bulge height of the hydroformed tube were then studied. The obtained FLC from the simulations were compared with experimental FLC to predict the accuracy of the hardening models.
板管成形的有限元模拟精度主要取决于本构建模的精度。本文的目的是比较本构模型来拟合应力-应变曲线。SS 304管的精确变形行为取决于硬化行为的本构建模。通过三种不同轧制方向的单轴拉伸试验(UTT),采集了管状试样的拉伸试样变形数据。将真实应力应变数据与Hollomon、Power、Krupowsky、Voce和Ghosh的本构模型进行拟合,识别出5种本构关系,并对拟合精度进行了分析比较。研究了硬化模型对高压成形管成形极限曲线(FLC)、压力载荷和胀高的影响。将模拟得到的FLC与实验FLC进行了比较,以预测硬化模型的精度。
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引用次数: 0
Dynamic Analysis and Simulation of the Hydraulic Control System on the Remote-Controlled Explosive Ordnance Disposal Machine 遥控排爆机液压控制系统动力学分析与仿真
IF 0.7 Q3 Engineering Pub Date : 2021-07-01 DOI: 10.4018/IJMMME.2021070103
D. D. Nguyen, Dat Van Chu, Le Van Sy
The remote-controlled explosive ordnance disposal machine, an important device used in the military, has been developed in many countries. It has become more intelligent and multi-functional due to being integrated with many functional components. New generations have been equipped with a completely remote-controlled system and high-resolution cameras. In bomb disposal work, this integrated machine can be used to replace other single-operating machines which allow to reduce greatly consuming time and labor effort as well as safety for operators. There are significant distinctions in design among well-known manufacturers. One of important components of this machine is hydraulic system that drives operating equipment of the machine. This paper focuses on analyzing and simulating dynamic model of the hydraulic system during the bomb laying process. The main target of this study is to meet the requirements for controlling a remote-controlled explosive ordnance disposal machine with high specific power, low hysteresis, high precision control, which ensures precision operation and safety.
遥控排爆机是一种重要的军事设备,在许多国家都得到了发展。由于集成了许多功能组件,它变得更加智能和多功能。新一代配备了完全遥控系统和高分辨率相机。在拆弹工作中,这种一体化的机器可以取代其他单一操作的机器,大大减少了操作人员的时间和劳动,同时也提高了操作人员的安全性。知名制造商在设计上存在显著差异。液压系统是该机的重要组成部分之一,它驱动着该机的操作设备。本文着重分析和仿真了投弹过程中液压系统的动力学模型。本文研究的主要目标是满足高比功率、低迟滞、高精度控制的遥控爆破排爆机的控制要求,保证其精确操作和安全。
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引用次数: 1
Battery Management for Small Hydroponic Systems and Cultivation Experiments 小型水培系统的电池管理及栽培试验
IF 0.7 Q3 Engineering Pub Date : 2021-07-01 DOI: 10.4018/IJMMME.2021070102
S. Yamaguchi, Takuya Motosugi, Yoshihiko Takahashi
A small hydroponic system that can use sustainable energy such as solar power has been developed. However, the amount of power generated is not constant, and in the case of unstable weather, enough power cannot be obtained. Therefore, it is necessary to store the generated energy in a battery. In order to design low-cost charging equipment, it is necessary to use a smaller battery and to estimate the remaining charge capacity (state of charge: SOC) accurately. To provide an accurate SOC estimation for such systems, a fusion of CI (current integral) and OCV (open circuit voltage) methods is proposed. When using this method, it is necessary to frequently disconnect the electronic load. In these experiments, the optimum disconnection duration, the effects on plants of frequent battery disconnection, and cutting off of the lighting were investigated.
一种可以使用太阳能等可持续能源的小型水培系统已经开发出来。然而,发电量不是恒定的,在天气不稳定的情况下,无法获得足够的电力。因此,有必要将产生的能量储存在电池中。为了设计低成本的充电设备,必须使用更小的电池,并准确地估计剩余充电容量(充电状态:SOC)。为了对此类系统提供准确的SOC估计,提出了一种融合CI(电流积分)和OCV(开路电压)的方法。使用这种方法时,需要经常断开电子负载。在这些实验中,研究了最佳断电时间、频繁断电和切断照明对植物的影响。
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引用次数: 1
Classification and Automatic Feature-Based Extraction Approach for Cylindrical and Milling Parts 基于特征的圆柱和铣削零件分类与自动提取方法
IF 0.7 Q3 Engineering Pub Date : 2021-07-01 DOI: 10.4018/IJMMME.2021070104
Sathish Kumar Adapa, D. Sreeramulu, Jagadish
This paper reports classification and automatic extraction of various cylindrical and milling features in conventional machining process parts. In this work, various algorithms like hole recognition algorithm (HRA) and milling feature recognition algorithm (MFRA) have been used for identification of different cylindrical and milling features. A cylindrical feature is identified based on specific logical rules, and milling feature is identified based on the concept of concave decomposition of edges. In-house developed JAVA program is used to write algorithm, and then validation of the algorithm is done through two case studies. The HRA and MFRA algorithms extract the cylindrical features (through holes, blind holes, taper holes, and bosses) and milling features (slot, blind slot, step, blind step, pockets) precisely. The current work is well suitable to extract the features in conventional machining parts and thereby improve the downstream applications likes process planning, CAPP, CAM, etc.
本文报告了传统加工零件中各种圆柱和铣削特征的分类和自动提取。在这项工作中,各种算法,如孔识别算法(HRA)和铣削特征识别算法(MFRA),已被用于识别不同的圆柱和铣削特征。基于特定的逻辑规则识别圆柱特征,基于边的凹分解概念识别铣削特征。使用内部开发的JAVA程序编写算法,并通过两个实例对算法进行验证。HRA和MFRA算法精确地提取圆柱形特征(通孔、盲孔、锥形孔和凸台)和铣削特征(槽、盲槽、台阶、盲步、凹坑)。目前的工作非常适合于提取传统加工零件的特征,从而改进工艺规划、CAPP、CAM等下游应用。
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引用次数: 0
Turning SKD 11 Steel Using Silver Nanofluids With Minimum Quantity Lubrication 用最少润滑量的银纳米流体车削skd11钢
IF 0.7 Q3 Engineering Pub Date : 2021-07-01 DOI: 10.4018/IJMMME.2021070105
M. N. Babu, V. Anandan, M. Babu, N. Muthukrishnan
The influence of lubrication has an effect on health, surroundings, and manufacturing regions. In the current analysis, the impact of turning parameters such as cutting speed, feed rate and cutting conditions on surface roughness (Ra), cutting temperature, tool wear, and chip morphology are examined on SKD 11 steel. The experiments were performed with Taguchi's L18 orthogonal-array. The significance of the investigation involved in comparing the effect of dry, oil machining, and nano lubricants with minimum quantity lubrication (MQL) in turning process. Additionally, simple additive weighting method (SAW) has been utilized to enhance the turning parameters in SKD 11 steel for improved machining performance. Results indicate that the use of nanoparticles as cutting fluids serve in reducing the surface roughness, cutting temperature, and wear on the tool.
润滑的影响对健康、环境和生产区域都有影响。在当前的分析中,车削参数(如切削速度、进给速度和切削条件)对SKD 11钢的表面粗糙度(Ra)、切削温度、刀具磨损和切屑形貌的影响进行了研究。实验采用田口L18正交阵列。研究的意义在于比较干式、油式加工和纳米润滑在车削加工中的效果。此外,采用简单加性加重法(SAW)提高skd11钢的车削参数,以提高其加工性能。结果表明,使用纳米颗粒作为切削液有助于降低表面粗糙度、切削温度和刀具磨损。
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引用次数: 0
Strength Optimization of Infant Pop-Up Seat Frame Using Discrete Material and Thickness Optimization 基于离散材料和厚度优化的婴儿弹出式座椅骨架强度优化
IF 0.7 Q3 Engineering Pub Date : 2021-07-01 DOI: 10.4018/IJMMME.2021070101
Y. Ju, E. Jeon
In this paper, the authors proposed an optimal design method for the strength design of infant pop-up seat frame combined with rear seats for infants, children, and adults, not removable booster seats or car seats. Frame strength design was performed using discrete material and thickness optimization (DMTO) method considering high strength steel (HSS) and advanced high strength steel (AHSS). Structural design using the Section 4 link mechanism was performed, and the weakness of the seat frame due to static load was confirmed through finite element analysis. An optimal design criterion was established by carrying out a case study to derive the limiting conditions according to static and dynamic loads. In consideration of these criteria, the optimal design according to d-optimal and discrete Latin-hypercube (DLH) was performed among the design of experiments (DOE). And the strength of the pop-up seat frame for infants according to each DOE was checked, and the strength optimization method was suggested by comparing the lightweight ratio.
在本文中,作者提出了一种婴儿弹出式座椅框架与婴儿、儿童和成人后排座椅结合的强度设计的优化设计方法,而不是可拆卸的加高座椅或汽车座椅。框架强度设计采用离散材料和厚度优化(DMTO)方法,考虑了高强度钢(HSS)和先进高强度钢材(AHSS)。采用第4节连杆机构进行结构设计,并通过有限元分析确定了座椅骨架因静载荷而产生的薄弱环节。通过实例研究,建立了一个优化设计准则,根据静态和动态载荷推导出极限条件。考虑到这些标准,在实验设计(DOE)中,根据d最优和离散拉丁超立方体(DLH)进行了优化设计。并根据每个DOE对婴儿弹出式座椅骨架的强度进行了校核,并通过比较轻量化比提出了强度优化方法。
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引用次数: 0
High Temperature Mechanical and Creep Performance of AA7075/TaC/Si3N4/Ti Hybrid Metal Matrix Composites AA7075/TaC/Si3N4/Ti复合金属基复合材料的高温力学和蠕变性能
IF 0.7 Q3 Engineering Pub Date : 2021-01-01 DOI: 10.4018/ijmmme.2021010104
D. Smart, J. Kumar, Joses Jenish Smart
An effort was contrived to incorporate aluminium alloy (AA) 7075 reinforced with Silicon Nitride (Si3N4), Tantalum Carbide (TaC), and Titanium (Ti) particulates using conventional stir casting technique. The tension and creep investigations of these composite materials were analysed at room and elevated temperature to regulate their strain to failure and ultimate tensile strength (UTS). The data obtained inferred that addition of these ceramic reinforcements was naturally enhanced the mechanical and creep properties. Strength due to elongation was observed as high as 111.41 N/mm2 at 120°C when compared to unalloyed aluminium alloy. The load tests analysis reveals that the increase in reinforcement wt% of TaC and Ti combinations leads to increase in resistance for deformation failure and the composite is able to with stand 500 kg load at 120°C. The results of the creep tests shows that the ability of the material to with stand an higher cycle time of more than 30,000 seconds when the strain value is 0.02 wt% of reinforcement are 0.5% of TaC, 6% of Si3N4, and 1% of Ti.
试图使用传统的搅拌铸造技术结合用氮化硅(Si3N4)、碳化钽(TaC)和钛(Ti)颗粒增强的铝合金(AA)7075。对这些复合材料在室温和高温下的拉伸和蠕变研究进行了分析,以调节其破坏应变和极限抗拉强度(UTS)。所获得的数据推断,这些陶瓷增强材料的添加自然地增强了机械性能和蠕变性能。与非合金铝合金相比,在120°C下,由于伸长率导致的强度高达111.41 N/mm2。载荷试验分析表明,TaC和Ti组合的增强wt%的增加导致变形破坏阻力的增加,并且该复合材料能够在120°C下承受500 kg的载荷。蠕变试验的结果表明,当应变值为0.02wt%时,材料承受超过30000秒的较高循环时间的能力。增强材料为0.5%的TaC、6%的Si3N4和1%的Ti。
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引用次数: 2
Evaluation of a Suitable Material for Soft Actuator Through Experiments and FE Simulations 通过实验和有限元模拟评估适用于软致动器的材料
IF 0.7 Q3 Engineering Pub Date : 2020-04-01 DOI: 10.4018/ijmmme.2020040104
Elango Natarajan, M. Razif, A. Faudzi, K. Palanikumar
Soft actuators are generally built to achieve extension, contraction, curling, or bending motions needed for robotic or medical applications. It is prepared with a cylindrical tube, braided with fibers that restrict the radial motion and produce the extension, contraction, or bending. The actuation is achieved through the input of compressed air with a different pressure. The stiffness of the materials controls the magnitude of the actuation. In the present study, Silastic-P1 silicone RTV and multi-wall carbon nanotubes (MWCNT) with reinforced silicone are considered for the evaluation. The dumbbell samples are prepared from both materials as per ASTM D412-06a (ISO 37) standard and their corresponding tensile strength, elongation at break, and tensile modulus are measured. The Ogden nonlinear material constants of respective materials are estimated and used further in the finite element analysis of extension, contraction, and bending soft actuators. It is observed that silicone RTV is better in high strain and fast response, whereas, silicone/MWCNT is better at achieving high actuation.
软致动器通常用于实现机器人或医疗应用所需的伸展、收缩、卷曲或弯曲运动。它是用一个圆柱形的管,用纤维编织,限制径向运动,产生拉伸、收缩或弯曲。通过输入不同压力的压缩空气来实现驱动。材料的刚度控制着驱动的大小。本研究考虑了硅橡胶- p1硅橡胶RTV和增强硅橡胶的多壁碳纳米管(MWCNT)进行评价。哑铃样品由两种材料按照ASTM D412-06a (ISO 37)标准制备,并测量其相应的拉伸强度,断裂伸长率和拉伸模量。估计了相应材料的奥格登非线性材料常数,并将其进一步应用于伸缩、收缩和弯曲软执行器的有限元分析中。结果表明,硅酮RTV在高应变和快速响应方面表现较好,而硅酮/MWCNT在高驱动方面表现较好。
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引用次数: 4
期刊
International Journal of Manufacturing Materials and Mechanical Engineering
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