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Numerical study for reliability assessment of a corroding pipe to flange weld joint over its lifetime 腐蚀管道与法兰焊接接头全寿命可靠性评估的数值研究
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/ER.1371
M. Nahal, A. Lakehal, R. Khelif
Numerical model of a corroded weld joint connecting pipe to flange using a finite element method was developed, and coupled with usual stress models. The structure material has been characterized experimentally. Monte Carlo simulations, FORM and SORM methods have been applied for estimating reliability and failure probability under corrosion and residual stress effects. A numerical case with various corrosion rates was conducted to determine the reliability of the welded connection pipe to flange. The obtained results show that the heat affected zone is very sensitive to corrosion effects due to the welding process.
建立了管道与法兰连接锈蚀焊缝的有限元数值模型,并与常用的应力模型进行了耦合。对结构材料进行了实验表征。蒙特卡罗模拟、FORM和SORM方法已被用于估计腐蚀和残余应力作用下的可靠性和失效概率。通过不同腐蚀速率下的数值计算,确定了法兰焊接连接管的可靠性。结果表明,由于焊接过程的原因,热影响区对腐蚀影响非常敏感。
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引用次数: 0
Simultaneous parametric optimization of micro-EDM drilling of brass C360 using Taguchi based grey relation analysis 基于田口灰色关联分析的C360黄铜微细电火花加工同步参数优化
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/ER.1377
P. Kumar, L. N. Pattanaik, Ritesh K. Singh
Micro-EDM (Electro Discharge Machining) is widely used for precision manufacturing and drilling micro-holes in materials used in fuel nozzles, micro sensors and robots, surgical instruments, turbines etc. Present paper deals with drilling common C360 brass components by micro-machining and optimizing the process parameter using a hybrid approach of design of experiments (DoE) and grey relation analysis (GRA) concept. The three process responses considered are material removal rate (MRR), tool wear rate (TWR) and taper in drilled hole while the four selected controllable process parameters are capacitance(C), voltage(V), feed rate(f) and rotational speed of electrode (N). Significance of input factors on each response is analyzed with the help of a 24 full factorial by conducting 16 experiments at two levels for factors. Optimum levels of robustness for each process response are established through Taguchi’s S/N ratio. A combined grey relation grade is applied to find the process levels conducive for optimizing MRR and TWR simultaneously.
微细电火花加工广泛用于燃料喷嘴、微型传感器和机器人、手术器械、涡轮机等材料的精密制造和微孔钻削。本文采用实验设计(DoE)和灰色关联分析(GRA)的混合方法,研究了常用C360黄铜零件的微加工工艺参数优化问题。考虑的三个过程响应是材料去除率(MRR)、刀具磨损率(TWR)和钻孔锥度,而选择的四个可控过程参数是电容(C)、电压(V)、进给速度(f)和电极转速(N)。通过在两个因素水平上进行16次实验,利用24全因子分析了输入因素对每个响应的意义。通过田口的信噪比建立了每个过程响应的最佳鲁棒性水平。采用组合灰色关联度来寻找有利于同时优化MRR和TWR的工艺等级。
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引用次数: 2
Frontal resistance coefficient of the buses with the different ventilation equipment 不同通风设备母线的正面阻力系数
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/ER.1443
O. Voznyak, O. Dovbush, P. Kapalo, M. Adamski, F. Domniţa, C. Bacotiu
The article presents the results of the investigation of the influence of natural and mechanical ventilation in a passenger compartment and in a driver's compartment on the air flow around the bus. The experimental research was carried out in aerodynamic tunnels. Based on the measurements, the air velocities distribution in the boundary layer was determined. Furthermore, the effect of natural ventilation of the interior space on the thickness of the air boundary layer was analysed. The results are presented in the form of distribution diagram and analytical dependencies. The aim of this research was to define the thickness of the boundary layer when the air flows through a vehicle model.
本文介绍了自然通风和机械通风对客车客舱和驾驶舱内空气流动影响的研究结果。在气动隧道中进行了实验研究。在此基础上,确定了边界层内的风速分布。进一步分析了室内空间自然通风对空气边界层厚度的影响。结果以分布图和分析相关性的形式给出。本研究的目的是确定空气流过车辆模型时边界层的厚度。
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引用次数: 2
Corrosion investigations of Al-Si casting alloys in 0.6 M NaCl solution Al-Si铸造合金在0.6 M NaCl溶液中的腐蚀研究
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/ER.1577
S. S. Hanza, L. Vrsalović, L. Štic, L. Liverić
This paper presents results of the corrosion investigations of specimens made from finished parts for the automotive industry, produced by high-pressure die casting and gravity die casting process of six Al-Si alloys (40000 series). Open circuit potential and potentiodynamic polarization measurements have been performed using a potentiostat with three-electrode set-up in 0.6 M NaCl naturally aerated solution. Microstructural characterization before and after electrochemical investigations has been carried out with optical microscope to establish the connection between microstructure and corrosion parameters of investigated alloys and to analyze and record surface changes of each sample due to electrochemical corrosion. All alloys show good corrosion resistance, which manifests with low values of corrosion rates, calculated from the corrosion current densities obtained from potentiodynamic polarization measurements. Differences in electrochemical behavior appear due to the distinctions in their chemical composition and microstructure. The type of casting process does not affect electrochemical behavior of Al-Si alloys.
本文介绍了用高压压铸法和重力压铸法生产的6种铝硅合金(40000系列)汽车用成品件试样的腐蚀研究结果。在0.6 M NaCl自然曝气溶液中,使用三电极定位器进行了开路电位和动电位极化测量。利用光学显微镜对电化学研究前后的微观组织进行表征,建立微观组织与被研究合金腐蚀参数之间的联系,分析并记录各试样在电化学腐蚀作用下的表面变化。根据动电位极化测量得到的腐蚀电流密度计算,所有合金均表现出良好的耐蚀性,表现为较低的腐蚀速率。电化学行为的不同是由于它们的化学成分和微观结构的不同。铸造工艺的类型对铝硅合金的电化学行为没有影响。
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引用次数: 6
Fracture analysis of a nonhomogeneous beam with two concentric cylindrical longitudinal cracks 具有两个同心圆柱形纵向裂纹的非均匀梁断裂分析
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/er.1497
V. Ri̇zov
This paper is concerned with the analysis of the fracture behaviour of a nohomogeneous cantilever beam with two concentric longitudinal cracks. The beam has a circular cross-section with linearly varying radius along the beam length. Moreover, the beam exhibits continuously varying material inhomogeneity in the radial direction. The fracture is analyzed in terms of strain energy release rate assuming nonlinear mechanical behaviour of the material. For this purpose, solutions for the strain energy release rate are derived by considering the energy balance. Two cantilever beam configurations with different lengths of longitudinal cracks are analysed. Moreover, the two cracks are arranged arbitrarily in the radial direction. The longitudinal fracture behaviour of the beam is also analysed by considering the complementary strain energy for verification. The strain energy release rate solutions are used to investigate the influence of varying radius of the cross section along the length of the beam on the longitudinal fracture behaviour. The effects of crack lengths and the location of the two concentric cracks in the radial direction on fracture are also studied. The influences of the loading conditions of the beam and the inhomogeneity of the material in the radial direction on the fracture behaviour are also evaluated.
本文对具有两个同心纵向裂纹的非均匀悬臂梁的断裂行为进行了分析。光束具有沿光束长度线性变化半径的圆形截面。此外,光束在径向上表现出连续变化的材料不均匀性。假设材料力学行为为非线性,用应变能释放率对断裂进行分析。为此,考虑能量平衡,导出应变能释放率的解。分析了两种具有不同纵裂缝长度的悬臂梁结构。此外,两个裂纹在径向上是任意排列的。考虑补充应变能对梁的纵向断裂行为进行了分析验证。采用应变能释放率解研究了沿梁长截面半径变化对纵向断裂行为的影响。研究了裂纹长度和径向上两个同心裂纹的位置对断裂的影响。分析了梁的加载条件和材料径向不均匀性对断裂行为的影响。
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引用次数: 0
Strength and durability properties of waste steel slag mixed concrete 废钢渣混合混凝土的强度和耐久性
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/er.1628
A. Warudkar, S. Elavenil
The exploration of natural aggregates for construction leads to the degradation of the environment; thus, the development of environment-friendly construction materials, such as steel slag, is being promoted. Disposal of steel slag without affecting ecology is the central issue of concern, as steel industries produce a million tonnes of steel slags as a by-product every year. To address this issue, we studied the potential of a waste steel slag to use as a replacement of coarse aggregate in the cement concrete. We observed that the mixing of waste steel slag with concrete improves the mechanical and durability properties of the concrete. The abrasion properties of steel slag concrete are comparable with a coarse aggregate concrete. The study concludes that the use of steel slag in concrete improves the physical properties of the cement concrete, and thus, steel slag concrete can be used for building floorings, pavements, or concrete surfaces, which expose to the external forces and severe weather conditions.
开发天然骨料用于建筑导致环境退化;因此,促进了钢渣等环保建筑材料的开发。在不影响生态的情况下处理钢渣是人们关注的核心问题,因为钢铁工业每年产生100万吨钢渣作为副产品。为了解决这一问题,我们研究了废钢渣作为水泥混凝土中粗骨料替代品的潜力。研究发现,废钢渣掺入混凝土中,提高了混凝土的力学性能和耐久性。钢渣混凝土的耐磨性与粗骨料混凝土相当。研究认为,在混凝土中使用钢渣可以改善水泥混凝土的物理性能,因此,钢渣混凝土可以用于暴露在外力和恶劣天气条件下的建筑地板、路面或混凝土表面。
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引用次数: 2
Dual-mode multifunction filter realized with a single voltage differencing gain amplifier (VDGA) 用单压差增益放大器(VDGA)实现双模多功能滤波器
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/er.1441
W. Tangsrirat, T. Pukkalanun, O. Channumsin
This article presents the dual-mode multifunction biquad filter realized employing only a single voltage differencing gain amplifier (VDGA), one resistor and three capacitors. The proposed filterwith one input and three outputs can configure as voltage-mode or current-mode filter circuit with the appropriate input injection choice. It can also synthesis the three standard filter functions, which are highpass, bandpass, and lowpass responses without modifying the circuit configuration. Orthogonal adjustment between the natural angular frequency (o) and the quality factor (Q) of the filter is achieved. Detail analysis of non-ideal VDGA effects and circuit component sensitivity are included. The circuit principle is verified by means of simulation results with TSMC 0.35-m CMOS process parameters.
本文介绍了一种仅用一个压差增益放大器(VDGA)、一个电阻和三个电容实现的双模多功能双路滤波器。该滤波器具有一个输入和三个输出,可以配置为具有适当输入注入选择的电压模式或电流模式滤波器电路。它还可以合成三种标准滤波器函数,即高通、带通和低通响应,而无需修改电路配置。实现了滤波器的固有角频率(o)与质量因子(Q)之间的正交调节。详细分析了非理想VDGA效应和电路元件灵敏度。通过TSMC 0.35-m CMOS工艺参数的仿真结果验证了电路原理。
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引用次数: 2
Adaptive proportional-integral fuzzy logic controller of electric motor drive 电动机驱动的自适应比例积分模糊控制器
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/er.1446
C. B. Regaya, Fethi Farhani, A. Zaafouri, A. Chaari
This paper presents the indirect field vector control of induction motor (IM) which is controlled by an adaptive Proportional-Integral (PI) speed controller. The proposed solution can overcome the rotor resistance variation, which degrades the performance of speed control. To solve this drawback, an adaptive PI controller is designed with gains adaptation based on fuzzy logic in order to improve the performances of IM with respect to parameters variations, particularly the rotor resistance (Rr). The proposed control algorithm is validated by simulation tests. The obtained results show the robustness towards the load torque disturbances and rotor resistance variation of the adaptive Proportional-Integral fuzzy logic control with respect to classical PI control, and adaptive control based on rotor resistance observer.
本文提出了一种由自适应比例积分速度控制器控制的异步电动机间接场矢量控制方法。该方法克服了转子电阻变化对转速控制性能的影响。为了解决这一缺点,设计了一种基于模糊逻辑的增益自适应PI控制器,以提高IM在参数变化方面的性能,特别是转子电阻(Rr)。仿真实验验证了该控制算法的有效性。结果表明,自适应比例积分模糊控制相对于经典PI控制和基于转子电阻观测器的自适应控制,对负载转矩扰动和转子电阻变化具有较强的鲁棒性。
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引用次数: 3
The analysis of material removal rate of WEDM miniature gears 电火花加工微型齿轮的材料去除率分析
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/ER.1520
A. Goyal, Vyom Singh, Abhishek J Patel
Gear fabrication in wire electrical discharge machining (WEDM) plays an important role in manufacturing industries. This paper describes the analysis and optimization of process parameters for the fabrication of spur gear on brass spur gear on brass workpiece (10cmx15cmx6mm) material by wire EDM process. The experiments were performed by using the design of experiment (DoE) approach and the material removal rate (MRR) was analyzed by response surface methodology technique. The effect of input parameters i.e. pulse on time, pulse off time and feed rate on MRR has been investigated. The surface geometry of the gears has been analysed by the Scanning Electron Microscopy (SEM). This study found that 0.4 μs for pulse on time, 60 μs for pulse-off time and 6 mm/min for feed rate provides improved material removal rate. The analysis of variance shows that pulse on time and feed rate are the significant parameters for the wire EDM process. The SEM image exhibits the capability of WEDM to machined miniature gear with a uniform distribution of regular-shaped craters and defect-free flank surface.
电火花线切割齿轮加工在制造业中占有重要地位。介绍了在黄铜工件(10cmx15cmx6mm)上采用线切割加工工艺加工黄铜直齿轮的工艺参数分析与优化。采用实验设计法(DoE)进行实验,采用响应面法分析材料去除率(MRR)。研究了输入参数即脉冲开启时间、脉冲关闭时间和进给速率对MRR的影响。用扫描电子显微镜(SEM)分析了齿轮的表面几何形状。研究发现,当脉冲开启时间为0.4 μs,脉冲关闭时间为60 μs,进料速度为6 mm/min时,材料去除率提高。方差分析表明,脉冲时间和进给速度是影响线材电火花加工的重要参数。SEM图像显示了电火花线切割加工具有均匀分布的规则形凹坑和无缺陷齿面的微型齿轮的能力。
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引用次数: 1
Development and tribological characterization of fly ash reinforced iron based functionally gradient friction materials 粉煤灰增强铁基梯度功能摩擦材料的研制及摩擦学特性研究
IF 0.4 Q4 Engineering Pub Date : 2021-01-01 DOI: 10.30765/er.1501
Kasi Rajesh Kannan, R. Vignesh, K. Kalyan, Myilsamy Govindaraju
The tribological and thermal properties enable iron based sintered materials with hard phase ceramic reinforcements as promising friction material for heavy-duty wind turbines. In wind turbines, the braking system consists of aerodynamic and mechanical braking systems. During application of mechanical brakes, the friction materials are pressed against the rotating low-speed shaft. The desired braking efficiency is achieved by utilizing a number of friction materials, which in turn are joined in a steel backing plate. Though this arrangement increases the braking efficiency, the hard phase ceramic reinforcement particles reduces the bonding strength between the friction material and steel backing plate. The joint failure leads to catastrophic failure of wind turbine. Therefore, the need of the hour is to develop friction materials with functional gradients that have high wear resistance (contact area) and high bond strength (interface). In this study, an attempt is made to fabricate and characterize a friction material with gradient profile of composition along the cross section to provide functional gradient property. The functional gradient friction material is synthesized by gradient deposition of Fe, Cu, Cg, SiC and fly ash powders which is then compacted and sintered. The prepared functional gradient friction material was characterized in terms of microstructure and microhardness. The tribological performance (wear rate and coefficient of friction) of the developed functionally gradient friction material was investigated at various loads using pin-on disc apparatus. The results show that as the load increases, the wear rate decreases and at the same time the COF tends to increase at higher loads. The predominant wear mechanism was deduced from the morphology of the worn surface.
铁基烧结材料的摩擦学和热性能使其具有硬相陶瓷增强,成为重型风力涡轮机的有前途的摩擦材料。在风力涡轮机中,制动系统由气动制动系统和机械制动系统组成。在使用机械制动器时,摩擦材料被压在旋转的低速轴上。所需的制动效率是通过利用一些摩擦材料,而这些摩擦材料又被连接在一个钢背板上。这种布置虽然提高了制动效率,但硬相陶瓷增强颗粒降低了摩擦材料与钢衬板之间的结合强度。这种联合失效导致了风力发电机组的灾难性失效。因此,当务之急是开发具有高耐磨性(接触面积)和高结合强度(界面)的功能梯度摩擦材料。在本研究中,试图制造并表征具有沿横截面梯度组成的摩擦材料,以提供功能梯度特性。将Fe、Cu、Cg、SiC和粉煤灰粉末进行梯度沉积,压实烧结,合成了功能梯度摩擦材料。对制备的功能梯度摩擦材料进行了显微组织和显微硬度表征。采用销盘式装置研究了所研制的功能梯度摩擦材料在不同载荷下的摩擦学性能(磨损率和摩擦系数)。结果表明:随着载荷的增加,磨损率降低,同时COF在高载荷下呈增加趋势;从磨损表面形貌推断出主要的磨损机理。
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引用次数: 3
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Engineering Review
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