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Fatigue Life of Compacted Wire Ropes for Applications in Deep Mining 深部采矿用压实钢丝绳疲劳寿命研究
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-18 DOI: 10.2478/mspe-2023-0012
B. Kubiś, G. Olszyna, Piotr Szade, A. Tytko
Abstract Recent months have highlighted the progressing energy crisis across Europe in connection with the severe sanctions imposed on the import of hydrocarbons and coal from Russia. This is particularly visible in Poland, where over 40% of electricity is generated from coal, while in individual households it is the primary source of heat. This situation puts the already enigmatic plans of shutting down coal mining in Poland into question. Therefore, work aimed at increasing the extraction capacity of existing shafts while maintaining the highest level of operational safety is still valid. This article concerns the issues of the fatigue life of compacted ropes used as hoist ropes in mine shafts. The discussion regarding the use of these ropes among shaft hoist users has been going on for several years. This paper presents the unique results of compacted rope fatigue tests carried out at the Central Mining Institute in Katowice. In the authors’ view, these results and their interpretation should serve to clarify several important aspects that arouse the interest of users.
摘要近几个月来,由于对从俄罗斯进口碳氢化合物和煤炭实施严厉制裁,欧洲各地的能源危机愈演愈烈。这在波兰尤为明显,那里40%以上的电力来自煤炭,而在个别家庭中,煤炭是主要的热源。这种情况使波兰本已神秘莫测的关闭煤矿的计划受到质疑。因此,旨在提高现有竖井的开采能力,同时保持最高操作安全水平的工作仍然有效。本文讨论了矿井提升用压实钢丝绳的疲劳寿命问题。竖井提升机用户之间关于使用这些绳索的讨论已经进行了几年。本文介绍了卡托维兹中央矿业研究所进行的压实绳索疲劳试验的独特结果。在作者看来,这些结果及其解释应该有助于澄清引起用户兴趣的几个重要方面。
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引用次数: 1
Social Manufacturing On Integrated Production System: A Systematic Literature Review 集成生产系统中的社会制造:系统文献综述
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-02-18 DOI: 10.2478/mspe-2023-0003
Marti Widya Sari, Herianto, I. B. Dharma, A. Tontowi
Abstract Currently, the development of information technology in all fields is very rapid, including in the manufacturing sector, thus making the social environment of manufacturing change a lot. Traditional manufacturing research focuses on applying technology, such as production models, supplier arrangements, automation, advanced machines in the manufacturing industry, etc. Global competition and increasingly diverse customer demands are a phenomenon that occurs today. Social manufacturing is a new distributed, collaborative, and intelligent manufacturing, that every consumer can participate in the entire process of product design, manufacture, and even marketing. This study aims to examine the development of social manufacturing systems and the latest research in social manufacturing. The method used is to review the latest papers related to social manufacturing that provide a new paradigm for the manufacturing industry, then map based on the concepts, frameworks, and technologies used. The results of this review paper are in the form of mapping research papers taken from the database of a reputable international journal, Scopus. The mapping includes data on the author, co-author, terms on social manufacturing paper, year of publication, type of document and publisher. This systematic literature review can be one of the references for basic research on social manufacturing.
摘要当前,信息技术在各个领域的发展都非常迅速,包括制造业,从而使制造业的社会环境发生了很大变化。传统的制造业研究侧重于应用技术,如生产模式、供应商安排、自动化、制造业的先进机器等。全球竞争和日益多样化的客户需求是当今出现的现象。社会制造是一种新型的分布式、协作式和智能制造,每个消费者都可以参与到产品设计、制造甚至营销的整个过程中。本研究旨在考察社会制造系统的发展和社会制造的最新研究。所使用的方法是回顾与社会制造业相关的最新论文,这些论文为制造业提供了新的范式,然后根据所使用的概念、框架和技术进行绘制。这篇综述论文的结果是从著名国际期刊Scopus的数据库中提取的测绘研究论文。该地图包括作者、合著者、社会制造论文术语、出版年份、文件类型和出版商的数据。这一系统的文献综述可作为社会制造基础研究的参考之一。
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引用次数: 0
The Rural Development Program as an Instrument to Support the Technological Modernization of Agriculture. Lubuskie Case Study 农村发展计划作为支持农业技术现代化的工具。卢布斯基案例研究
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0045
Leszek Kaźmierczak-Piwko, Arkadiusz Dąbrowski, R. Janiak, Patrycja Świstak
Abstract The article deals with the issue of supporting the technological modernization of agriculture by investing in infrastructure surrounding the farms with the use of a financial instrument in the form of the Rural Development Program (RDP) based on the Lubuskie Voivodeship. The article describes, among other things, the importance of infrastructure and support for its development in rural areas in the process of functioning and modernization of the agricultural sector. For the purposes of the article, the data obtained from the Department of Rural Development Programs of the Lubuskie Marshal’s Office on expenditure and effects of RDP use in 2007-2020, in infrastructure investments in rural areas of the Lubuskie Voivodeship was analysed. In the article, the authors attempted to present the instrument in the form of the Rural Development Program as a tool for indirect impact on the process of modernization and transformation of agriculture in the Lubuskie Voivodeship, primarily by changing the infrastructural conditions for the functioning and development of agricultural production in rural areas.
摘要:本文讨论了支持农业技术现代化的问题,通过使用基于Lubuskie省农村发展计划(RDP)形式的金融工具,投资于农场周围的基础设施。除其他事项外,这篇文章描述了基础设施的重要性以及在农业部门运作和现代化进程中对农村地区基础设施发展的支持。为了本文的目的,从卢布斯基元帅办公室农村发展计划部获得的数据分析了2007-2020年在卢布斯基省农村地区基础设施投资中使用RDP的支出和效果。在文章中,作者试图以农村发展计划的形式提出这一工具,作为对卢布斯基省农业现代化和转型进程产生间接影响的工具,主要是通过改变农村地区农业生产运作和发展的基础设施条件。
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引用次数: 1
Rotors of Vertical-Axial Wind Turbines Assembled in Bearings and Aerodynamic Characteristics of a Blade with Unclosed Wing Profile 立式轴向风力机转子轴承装配及非封闭翼型叶片气动特性研究
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0038
A. Panda, L. Rozhkova, E. Kuznetsov, V. Nahornyi
Abstract In world practice, traditional blades used in high-speed wind turbines, both horizontal-axial and vertical-axial, have a wing-shaped profile. However, for horizontal-axial wind turbines, blades with such a profile have a fairly narrow range of operating values of the angle of attack of the incoming air flow and a low value of the moment of pulling from place. As for vertical-axial wind turbines, the self-starting of the rotor with wing blades is completely absent and additional devices are needed to start the rotor into operation. In order to ensure the self-starting of the rotor and the operation of the wind turbine at high and low wind speeds, a new shape of the blade profile was developed, called non-closed wing profile. The concept of the development is that the blade should have a configuration in which the pulling force is involved at the beginning of the movement, and then, with the establishing of the movement, a lifting force would arise, which acquires a prevailing character in the operating mode. The article presents the results of experimental studies of the aerodynamic characteristics of the developed non-closed wing blades. One of the results obtained is to determine the effect of the thickness of the blade profile on the range of values of subcritical angles of attack of the incoming air flow and the differences between the nature and range of changes in the coefficients of lifting force and pulling force in a traditional wing blade and a blade with a non-closed wing profile. Studies of the rotor model of a vertical-axial wind turbine with non-closed wing blades have confirmed the presence of its self-starting and operability even at low wind speeds.
在国际实践中,用于高速风力发电机的传统叶片,无论是水平轴向还是垂直轴向,都采用翼型。然而,对于水平轴向风力机来说,这种叶型的叶片来风攻角的工作值范围很窄,离地牵拉力矩的值也很低。对于垂直轴向风力机,完全没有带翼叶转子的自启动,需要额外的装置来启动转子。为了保证转子的自启动和风机在高、低风速下的运行,研制了一种新的叶片型线形状,称为非封闭翼型线。发展的概念是,叶片应该具有一种在运动开始时参与拉力的配置,然后,随着运动的建立,将产生升力,这在操作模式中获得主导特征。本文介绍了研制的非封闭翼叶气动特性的实验研究结果。得到的结果之一是确定了叶型厚度对来风亚临界迎角取值范围的影响,以及传统翼型叶片和非封闭翼型叶片升力和拉力系数的性质和变化范围的差异。对一种非封闭翼叶垂直轴向风力机的转子模型进行了研究,证实了其在低风速下仍具有自启动和可操作性。
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引用次数: 0
Assessment of the Stability of Bev Lhd Loader 重型装载机的稳定性评价
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0048
Ł. Bołoz, A. Kozłowski, W. Horak
Abstract The article concerns the computational model for analysing the stability of the BEV LHD loader. Works were carried out to develop an innovative, light battery-powered loader, which was the subject of an R&D project implemented in cooperation with Bumech S. A. Compared to the existing solutions of loaders with similar load capacity, this one is distinguished by the use of an individual electric drive in each wheel and a replaceable battery. A physical and mathematical model was developed taking into account the specificity of the BEV LHD loader. In the model, the masses of the battery, individual drives, the platform and excavated material are taken into account separately. The developed model allows determining the loader wheel pressure on the floor, depending on the location of its components’ centres of gravity, the turning angle of the machine, the amount of excavated material in the bucket and the position of the bucket. The input parameters also include the longitudinal and transverse excavation slope angles. In addition, the model enables determining the inner and outer turning radius of the loader. To verify the theoretical model, dynamic simulation tests were carried out. The results of simulation analyses confirmed the correctness of the developed theoretical model. The model was used to prepare a calculation sheet for analysing the stability on the basis of the adopted parameters. In the article, selected results of the conducted stability analyses have been presented, along with the proposed parameters ensuring the loader’s stability. The developed theoretical model enables a quick assessment of the loader’s stability, which, due to a number of innovative solutions, differs from existing designs. The structure of the loader at the design stage is subject to numerous modifications, which affect the distribution of the centres of gravity of individual components. The developed model of the loader is a useful, parameterized tool that allows assessing the stability and the values of the turning radii of the machine.
本文介绍了分析纯电动汽车LHD装载机稳定性的计算模型。开展了开发创新型轻型电池驱动装载机的工作,这是与Butech S.A.合作实施的一个研发项目的主题。与负载能力相似的装载机的现有解决方案相比,该解决方案的特点是每个车轮使用单独的电驱动和可更换电池。考虑到纯电动汽车LHD装载机的特殊性,建立了一个物理和数学模型。在模型中,分别考虑了电池、单个驱动器、平台和挖掘材料的质量。开发的模型允许根据其部件重心的位置、机器的转向角度、铲斗中挖掘材料的数量和铲斗的位置来确定装载机在地面上的车轮压力。输入参数还包括纵向和横向开挖边坡角度。此外,该模型能够确定装载机的内部和外部转弯半径。为了验证理论模型,进行了动态仿真试验。仿真分析结果证实了所建立的理论模型的正确性。该模型用于根据所采用的参数编制稳定性分析计算书。本文介绍了进行稳定性分析的选定结果,以及确保装载机稳定性的建议参数。开发的理论模型能够快速评估装载机的稳定性,由于许多创新的解决方案,装载机的稳定与现有设计不同。装载机的结构在设计阶段需要进行多次修改,这些修改会影响单个部件的重心分布。开发的装载机模型是一种有用的参数化工具,可以评估机器的稳定性和转弯半径值。
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引用次数: 3
Numerical Simulations of the Exploitation Parameters of the Rotary Feeder 旋转给料机开采参数的数值模拟
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0044
B. Karwat, Piotr Rubacha, Emil Stańczyk
Abstract The article presents the problems of determining the mass efficiency of a rotary feeder depending on the selection of design parameters of the device, such as outer diameter, number of blades and rotational speed of the rotor. The hitherto theoretical methods of calculating the feeder efficiency were presented, as well as a new method of determining the device operation parameters was proposed. For this purpose, the numerical Discrete Element Method was used, which allowed simulating the transport of limestone powder in a cell feeder with various design variants. The results of the tests showed that the above design parameters affect the instantaneous efficiency of the feeder and thus impact the distribution of the dosed material during the operation of the device. Depending on the design solution, the simulation results gave information on the fill factor of the feeders. The study showed a significant potential of DEM simulation in the design of circular feeders intended for dosing bulk materials.
摘要本文介绍了根据装置的设计参数(如外径、叶片数量和转子转速)的选择来确定旋转给料机的质量效率的问题。介绍了迄今为止计算给料机效率的理论方法,并提出了确定设备运行参数的新方法。为此,使用了数值离散元方法,该方法可以模拟具有各种设计变体的细胞给料机中石灰石粉末的输送。试验结果表明,上述设计参数影响给料器的瞬时效率,从而影响装置运行期间定量材料的分布。根据设计方案,模拟结果给出了馈线填充系数的信息。该研究表明,DEM模拟在设计用于定量给料散装材料的圆形给料机方面具有巨大潜力。
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引用次数: 1
Comparative Analysis of Combustion of Qualified Composite Fuel for the Transitional Period in the Household and Communal Sector in Poland 波兰家庭和公共部门过渡时期合格复合燃料燃烧的比较分析
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0046
M. Bembenek, Tomasz Dzik, Jarosław Smyła, A. Kozłowski, P. Wojtas
Abstract The article presents the results of laboratory combustion tests of the microbriquette obtained from useless coal (grain class of < 5 mm) generated in the production of “eco-pea” (eko-groszek) coal. The briquettes of 1.5 and 2.5 cm3 were made in a roller press of crushed coal granulation down to 2 mm, mixed with a binder and/or catalytic additives and sorbents, then dried to final moisture of about 7%. The tests were carried out on a specially designed stand enabling to determine the differential curve of the weight loss of samples heated to the ignition temperature and then burnt with laminar airflow by natural chimney draft. Comparative tests were carried out with ecopea coal from the “ZG Sobieski” mine. The results indicate that composite fuels, in the form of microbriquette, ignite faster, burn at a higher temperature and leave less ash when burned than lump coal. The greater reactivity of the briquette concerning the lump coal allows for minimizing the air rate by about 10%, which also reduces the exhaust gas volume by the same amount and the stack losses. It reduces the velocity of dust lifting, which leads to the reduction of their emission.
摘要本文介绍了“生态豌豆”(eko-groszek)煤生产过程中产生的废煤(颗粒级< 5mm)制备的微型煤的室内燃烧试验结果。将粉碎后的煤制粒至2mm,在辊压机中制成1.5和2.5 cm3的型煤,与粘合剂和/或催化添加剂和吸附剂混合,然后干燥至最终水分约为7%。试验是在一个专门设计的支架上进行的,该支架可以确定样品被加热到点火温度,然后在自然烟囱气流的层流下燃烧的失重差曲线。与“ZG Sobieski”煤矿的ecopea煤进行了对比试验。结果表明,与块煤相比,微型煤形式的复合燃料燃烧速度快,燃烧温度高,燃烧时留下的灰分少。对于块煤,型煤的较大反应性允许将空气率最小化约10%,这也减少了相同数量的废气量和堆损。它降低了粉尘提升的速度,从而减少了粉尘的排放。
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引用次数: 0
Multivariate Nonconformity Analysis for Paving Stone Manufacturing Process Improvement 铺路石生产工艺改进的多因素不合格分析
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0042
K. Knop
Abstract The article presents the result of multidimensional analysis of ‘Behaton’ type paving stones’ nonconformities for improving the production process by improving the quality of the final product. Statistical tools, including SPC tools and quality tools, both basic and new, were used to analyse nonconformities in the spatial-temporal system, i.e. according to the type of nonconformity and according to the examined months. The purpose of using the data analysis tools was to thoroughly analyse the cases of nonconformities of the tested product, obtain information on the structure of these nonconformities in the various terms, and information on the stability and predictability of the numerical structure of nonconformity over time. Potential causes influencing a large percentage of paving stone defects were identified, factors and variables influencing the most frequently occurring nonconformities were determined, and improvement actions were proposed. As a result of the multidimensional and multifaceted analyses of paving stone nonconformities, it was shown that in the structure of nonconformity there were cases that were unusual in terms of the number of occurrences, and the lack of stability in the number of nonconformities in terms of the examined months was proven. Three critical nonconformities of the tested product were identified: side surface defects, vertical edge defects, and scratches and cracks. It was determined that the most important factor causing a large percentage of nonconformity was the time of shaking and vibrating the concrete, which was significantly related to the technical condition of the machines, and the most important reason for a large percentage of paving stone nonconformity was the lack of efficient maintenance. Machine, method, and man turned out to be the most important categories of problem factors and specific remedial actions were proposed. A multidimensional look at the structure of paving stone nonconformity as well as the factor and causes causing them has brought a lot of valuable information for the management staff of the analysed company, thanks to which it is possible to improve the production process and improve the quality of the final product.
摘要本文介绍了对“贝哈顿”型铺路石不合格品进行多维分析的结果,旨在通过提高最终产品的质量来改进生产工艺。统计工具,包括SPC工具和新的质量工具,用于分析时空系统中的不符合项,即根据不符合项的类型和检查月份。使用数据分析工具的目的是彻底分析测试产品的不合格情况,获得各种不合格结构的信息,以及不合格数值结构随时间变化的稳定性和可预测性信息。确定了影响大部分铺路石缺陷的潜在原因,确定了影响最常见不合格的因素和变量,并提出了改进措施。对铺路石不符合项进行了多维和多方面的分析,结果表明,在不符合项的结构中,存在发生次数不寻常的情况,并且证明了不符合项数量在检查月份方面缺乏稳定性。测试产品的三个关键不合格项被确定:侧面缺陷、垂直边缘缺陷、划痕和裂纹。经确定,造成大部分不合格的最重要因素是混凝土的振捣时间,这与机器的技术条件有很大关系,而造成大部分铺路石不合格的主要原因是缺乏有效的维护。机器、方法和人被证明是最重要的问题因素类别,并提出了具体的补救措施。对铺路石不合格的结构以及造成不合格的因素和原因进行多维度的研究,为被分析公司的管理人员带来了许多有价值的信息,有助于改进生产流程,提高最终产品的质量。
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引用次数: 0
Logistics Aspect of Organizational Culture and Normative Commitment in Electric Energy Supply Chain 电能供应链中组织文化与规范承诺的物流层面
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0041
Sebastjan Lazar, V. Potočan, S. M. Kač, Gozde Yanginlar, D. Klimecka-Tatar, Matevž Obrecht
Abstract Companies are increasingly aware that employees are an important factor in success, so they pay more and more attention to them. Because of that, organizational culture and normative commitment are also included as extremely important factors. The research includes a systematic and comprehensive review of the literature and at the same time obtaining and analysing data from practice through a survey. The research focuses on employees from the logistics departments in the supply chain of electronic component production and supply. Group of companies across Europe were included in the survey (Austria, Bosnia and Herzegovina, Bulgaria, Croatia, Czech Republic, Germany, Hungary, Latvia, Lithuania, North Macedonia, Poland, Romania, Russia, Serbia, Slovenia and Ukraine). The research demonstrates the realization that the types of classification of organizational culture have different effects on direct and indirect normative commitment. Gender differences were also found. The research-based on the calculated average mean values shows the classifications of organizational culture and normative commitment. The latter follows the organizational culture with minor deviations. The order of classification of organizational culture follows the current economic situation, where according to the studied criteria, the first is a culture of the market. The research shows that men’s rate of normative commitment is better than women’s, while in organizational culture the situation is exactly the opposite. One of the most significant findings is based on the Pearson correlation coefficient with the SPSS program was found that, according to the classification, Hierarchy culture has a positive effect on indirect normative commitment.
企业越来越意识到员工是成功的重要因素,因此越来越重视员工。正因为如此,组织文化和规范性承诺也被列为极其重要的因素。本研究包括系统、全面的文献综述,同时通过调查从实践中获取和分析数据。本研究以电子元件生产供应供应链中物流部门的员工为研究对象。欧洲的一些公司被纳入调查(奥地利、波斯尼亚和黑塞哥维那、保加利亚、克罗地亚、捷克共和国、德国、匈牙利、拉脱维亚、立陶宛、北马其顿、波兰、罗马尼亚、俄罗斯、塞尔维亚、斯洛文尼亚和乌克兰)。研究表明,组织文化分类类型对直接和间接规范性承诺的影响是不同的。性别差异也被发现。基于计算平均值的研究显示了组织文化和规范承诺的分类。后者遵循组织文化,偏差较小。组织文化的分类顺序遵循当前的经济形势,其中根据研究的标准,首先是市场文化。研究表明,男性的规范性承诺率高于女性,而在组织文化中,情况正好相反。其中最显著的发现是基于Pearson相关系数与SPSS程序的分析发现,根据分类,等级文化对间接规范承诺有正向影响。
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引用次数: 2
The Impact of Psychophysical Factors on the Level of Occupational Risk in Small-Sized Enterprises with Particular Emphasis on the Manufacturing Sector 心理物理因素对以制造业为重点的小型企业职业风险水平的影响
IF 1.5 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2022-10-29 DOI: 10.2478/mspe-2022-0047
Marta Niciejewska, A. Idzikowski
Abstract In this paper, the authors focused on the analysis and evaluation of factors affecting the level of occupational risk in “small” enterprises, with a particular emphasis on psychophysical factors in the manufacturing sector. The study was conducted using a self-administered questionnaire. The results were verified using the strucla interview method with elements of observation. The purpose of the paper was to draw attention to – often overlooked in the assessment of occupational risks by employers – psychophysical hazards with particular emphasis on psychosocial hazards. Respondents – employees of enterprises with a particular focus on the manufacturing sector – point to psycho-physical hazards as those that, right after hazardous (accident) hazards, significantly affect the level of occupational risk. However, the assessment of factors determining the level of occupational risk changes with the age of respondents. Older workers, more often than younger ones, perceive the factors that affect the level of occupational risk. Their experience and ability to reliably identify risks can be very useful in creating awareness of safe behavior among the youngest workers, who are most vulnerable to occupational accidents. The article also presents analyses and assessments of the symptoms of occupational stress, which is one of the factors shaping psycho-physical risk that is so often underestimated by many workers and employers.
摘要在本文中,作者重点分析和评估了影响“小型”企业职业风险水平的因素,特别是制造业的心理物理因素。这项研究使用了一份自我管理的问卷。结果用strucla访谈法和观察元素进行了验证。该文件的目的是提请注意——雇主在评估职业风险时经常忽视——心理物理危害,特别强调心理社会危害。受访者——特别关注制造业的企业员工——指出心理-身体危害是指在危险(事故)危害之后,对职业风险水平产生重大影响的危害。然而,决定职业风险水平的因素的评估随着受访者的年龄而变化。老年工人比年轻工人更容易察觉到影响职业风险水平的因素。他们的经验和可靠识别风险的能力对于在最容易发生职业事故的最年轻工人中提高安全行为意识非常有用。文章还对职业压力症状进行了分析和评估,职业压力是形成心理-身体风险的因素之一,许多工人和雇主经常低估这种风险。
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引用次数: 0
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Management Systems in Production Engineering
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