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Work Accident Analysis Using Hirarc Method (Hazard Identification, Risk Assessment And Risk Control) In Maintenance Division CV. Prosperous Utama Dira 用Hirarc方法(危害识别、风险评估和风险控制)分析维修部门CV中的工作事故。繁荣的乌塔玛·迪拉
Pub Date : 2022-04-01 DOI: 10.55445/jt.v9i01.32
A. Purwanto, Akhmad Wasiur Rizqi, Hidayat
Human resources are an important asset in a company and need to be developed. Human resource development is related to the performance generated in achieving the company's targets. The sustainability of human resource performance cannot be separated from work accidents. Many factors often cause work accidents such as: human error, electric shock, etc. This study aims to identify potential hazards, calculate risk level values, analyze the results of risk assessment calculations, and propose controls and solutions to reduce potential hazards and work accidents. The research was conducted in the maintenance division of CV. Dira Utama Sejahtera. It’s a manufacturing company engaged in the field of line pipe. The research was conducted using the Hazard Identification, Risk Assessment, and Risk Control (HIRARC) method. The results showed that there were 9 potential hazards, namely collision on the feet or head, electric shock, falling from the pipeline, pinched between pipelines, chemical explosion, hands hit by hot pipes, splashed by material, hands hit by drill bits, and slipped until the leg is sprained. The results of the risk level assessment that 11,1% fall into the category of low risk and extreme, 33,3% moderate risk, and 44,4% high risk. For risk control, it is proposed by elimination, administrative control, engineering control, and the use of Personal Protective Equipment (PPE).
人力资源是一个公司的重要资产,需要开发。人力资源开发与实现公司目标所产生的绩效有关。人力资源绩效的可持续性离不开工作事故。造成作业事故的因素很多,如:人为失误、触电等。本研究旨在识别潜在危险,计算风险等级值,分析风险评估计算结果,并提出控制和解决方案,以减少潜在危险和工作事故。研究是在CV维修部进行的。Dira Utama Sejahtera。是一家从事管道制造的公司。本研究采用危害识别、风险评估和风险控制(HIRARC)方法进行。结果表明,存在足部或头部碰撞、触电、从管道坠落、夹在管道之间、化学爆炸、手被热管道碰伤、被物料溅伤、手被钻头碰伤、滑倒直至腿部扭伤等9种潜在危险。风险等级评估结果表明,11.1%属于低风险和极端,33.3%属于中度风险,44.4%属于高风险。对于风险控制,建议通过消除、行政控制、工程控制和个人防护装备(PPE)的使用来控制。
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引用次数: 1
QUALITY CONTROL ANALYSIS OF CARDBOARD PRODUCTS USING SIX SIGMA METHOD IN CV. AGZ 用6西格玛方法分析纸板制品的质量控制。AGZ
Pub Date : 2022-04-01 DOI: 10.55445/jt.v9i01.34
M. Fachrurrozi, Deny
Quality control is an activity that is used by companies to monitor and evaluate production activities and ensure that production activities meet production process standards. The purpose of this study is to help companies find out the causes of defects and create suggestions for improvement using the six sigma method. The six sigma method is one of the tools used to control quality. By using several stages, namely define, measure, analyze, improvement, control. From data processing and analysis, the total production is 160,800 pcs and the number of defects is 4303 pcs. Based on the results of the calculation of DPMO found as many as 80,280 per one million productions. Based on the Pareto diagram, the percentage of the most dominant types of defects is the type of paint defects that are not neat, so quality improvements are focused on these types of defects using fishbone diagrams.
质量控制是企业用来监督和评价生产活动,确保生产活动符合生产过程标准的一种活动。本研究的目的是帮助企业找出缺陷的原因,并利用六西格玛方法提出改进建议。六西格玛方法是用于控制质量的工具之一。通过几个阶段,即定义、测量、分析、改进、控制。经过数据处理和分析,生产总量为160800件,次品数量为4303件。根据DPMO的计算结果,发现每百万产量中有80,280个。基于Pareto图,最主要的缺陷类型的百分比是不整洁的油漆缺陷类型,因此使用鱼骨图将质量改进集中在这些类型的缺陷上。
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引用次数: 0
CONTROL OF RAW MATERIALS INVENTORY PROBABILISTIC MODEL USING MONTE CARLO SIMULATION AND DYNAMIC SYSTEM 基于蒙特卡罗仿真和动态系统的原材料库存控制概率模型
Pub Date : 2022-04-01 DOI: 10.55445/jt.v9i01.36
Muhammad Enggar, Moch Nuruddin, Efta Dhartikasari3
Increasing efficiency and effectiveness is a fundamental problem for every company. Optimization of raw material inventory is an effort for this problem. PT XYZ is a company engaged in manufacturing various flavors of beverages, one of which is sugar. The level of sugar usage in each month is probabilistic and dynamic. PT XYZ's raw material inventory is determined based on field assumptions, causing a shortage or excess of raw material inventory. This study aims to determine the policy of raw material inventory P backorder model with the integration of Monte Carlo simulation and Dynamic System. The raw material inventory policy is determined based on the order time interval, safety stock, and maximum capacity and compares the actual total inventory cost with the Monte Carlo simulation. Dynamic system simulation is carried out to ensure that the P backorder model inventory policy can be applied. The results showed that the total inventory without Monte Carlo was better than the total cost of the Monte Carlo simulation of Rp198.846.582,98 with an order time interval of 0,30929 years, a maximum inventory capacity of 11149,8 kg and a safety stock of 4335,83 kg. From the results of the comparison using the one sample T-test, it was found that there was no statistical difference between the results of the dynamic system simulation and the results from the calculation of the P backorder model so that the P backorder model policy could be applied to PT XYZ to determine the minimum inventory cost.
提高效率和效益是每个公司的基本问题。原材料库存的优化就是针对这一问题所做的努力。PT XYZ是一家生产各种口味饮料的公司,其中一种是糖。每个月的糖用量是概率性的和动态的。PT XYZ的原材料库存是根据现场假设确定的,导致原材料库存短缺或过剩。本研究旨在将蒙特卡罗仿真与动态系统相结合,确定原材料库存P缺货模型的策略。原材料库存策略是根据订单时间间隔、安全库存和最大容量确定的,并将实际的总库存成本与蒙特卡罗模拟进行比较。为保证P缺货模型的库存策略能够适用,进行了动态系统仿真。结果表明:无蒙特卡罗模型的总库存优于Rp198.846.582,98蒙特卡罗模型的总成本,订货时间间隔为0,30929年,最大库存容量为11149,8 kg,安全库存为4335,83 kg。从单样本t检验的比较结果来看,动态系统仿真的结果与P缺货模型的计算结果之间没有统计学差异,因此可以将P缺货模型策略应用于PT XYZ以确定最小库存成本。
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引用次数: 1
ANALISIS RISIKO KESEHATAN DAN KESELAMATAN KERJA (K3) PADA PROSES PEMASANGAN JARINGAN INTERNET FTTH (FIBER TO THE HOME) DENGAN METODE HIRARC (HAZARD IDENTIFICATION, RISK ASSESSMENT, AND RISK CONTROL) STUDI KASUS DI PT. JINDE GRUP INDONESIA FTTH互联网建立过程中的工作健康和安全风险分析(K3),使用层次分析、风险评估和风险控制的案例研究
Pub Date : 2022-04-01 DOI: 10.55445/jt.v9i01.37
Mohammad Lathoiful Minan, Mohammad Jufriyanto, Hidayat, Muhammadiyah Gresik
The industrial sector is one of the fastest growing sectors today. This means that many workers are absorbed in the industrial sector, both the manufacturing industry and the service industry. The workers acts as a driving force for the company to achieve its goals. Every process that goes through to achieve company goals cannot be separated from the risk of work accidents. This study aims to determine the potential risks of K3 through hazard identification, risk assessment, and proposed risk control so as to reduce or minimize work accidents. The research was conducted at PT. Jinde Group Indonesia especially in installation of a new fiber to the home (FTTH) internet network division. PT. Jinde Group Indonesia is a company engaged in internet service providers (ISP) that prioritizes quality and customer satisfaction, especially in the Gresik-East Java area. The method used in this research is HIRARC (Hazard Identification, Risk Assessment, and Risk Control). The results showed that there were 7 work activities with 9 potential hazards, that are falling from the ceiling of the house, being scratched by a cutter, punctured by fiber optics, falling from stairs when tidying fiber cable installations and alternating ties, electrocuted when tidying fiber cable installations and alternating ties, exposed to splintered bricks, and crushed by the foot of the stairs. The results of the risk assessment show that 44,44% of the potential hazards are in the moderate category, 22.22% of low risk, and 33.33% of high risk. The proposed risk controls are engineering control, Personal Protective Equipment (PPE), and administrative control.
工业部门是当今增长最快的部门之一。这意味着许多工人被工业部门吸收,包括制造业和服务业。工人是公司实现目标的推动力。实现公司目标的每一个过程都离不开工作事故的风险。本研究旨在通过危害识别、风险评估,并提出风险控制建议,确定K3的潜在风险,从而减少或最大限度地减少工作事故。这项研究是在PT. Jinde集团印度尼西亚进行的,特别是在安装新的光纤到户(FTTH)互联网网络部门。PT. Jinde Group Indonesia是一家从事互联网服务提供商(ISP)的公司,优先考虑质量和客户满意度,特别是在Gresik-East Java地区。本研究使用的方法是HIRARC (Hazard Identification, Risk Assessment, and Risk Control)。结果显示,有7项工作活动存在9项潜在危险,分别为从房屋天花板坠落、被割刀划伤、被光纤刺穿、在整理光缆装置和交变带时从楼梯上摔下、在整理光缆装置和交变带时触电、暴露在碎砖上、被楼梯脚压碎等。风险评估结果显示,44.44%的潜在危害为中度,22.22%的潜在危害为低风险,33.33%的潜在危害为高风险。建议的风险控制包括工程控制、个人防护装备(PPE)和行政控制。
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引用次数: 0
Analysis of the Effect of Labor on Work Safety, Working Conditions and Work Environment at Sinar Pratama SMEs 新光中小企业劳动对安全生产、劳动条件和劳动环境的影响分析
Pub Date : 2021-10-01 DOI: 10.55445/jt.v8i02.27
Jabandi Arya Pratama, Risma Fitriani
Safety is very important for every individual, UKM Sinar Pratama is an UKM that sells various kinds of electrical equipment, such as in the field of lighting and electrical installations. Sinar Pratama UKM has implemented an occupational safety and health program, even though it has implemented several safety standards or procedures in its implementation there are still several potential hazards that can cause work accidents. If the potential hazards that arise can be identified and controlled, then the incidence of accidents can decrease. Identification and control of potential hazards can be carried out using the Job Safety Analysis (JSA) method. This study produces recommendations for improvements in the form of making a Standard Operating Procedure (SOP), as well as the proper use of Personal Protective Equipment (PPE).
安全对每个人来说都非常重要,UKM Sinar Pratama是一家销售各种电气设备的UKM,例如在照明和电气装置领域。Sinar Pratama UKM已经实施了一项职业安全和健康计划,尽管它在实施过程中实施了一些安全标准或程序,但仍然存在一些可能导致工作事故的潜在危险。如果潜在的危险可以被识别和控制,那么事故的发生率就可以降低。潜在危险的识别和控制可以使用工作安全分析(JSA)方法进行。本研究以制定标准作业程序(SOP)以及正确使用个人防护装备(PPE)的形式提出了改进建议。
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引用次数: 0
INVENTORY MODEL BETWEEN MANUFACTURERS AND DISTRIBUTORS INTEGRATED IN THE FERTILIZER PRODUCTION SUPPLY CHAIN 化肥生产供应链中制造商和分销商之间的库存模型
Pub Date : 2021-10-01 DOI: 10.55445/jt.v8i02.30
K. Khotimah
Along with the development of an increasingly competitive industrial environment, it takes a disciplined supply chain management that aims to optimize the availability of products from a company. Thus, the balancing of planning, production and inventory figures of products is important in a business activity. The model of optimizing procurement and production sizes is integrated into a model that provides optimal results for all parties involved in the supply chain. This research proposes the development of a supply chain model of one manufacturer and 3 distributor components with the aim of minimizing total inventory costs (TIC) and determining the length of time of one production cycle so that producers can meet each distributor's needs and achieve the best coordination between producers and distributors so as to allow for no delays in delivery and the total amount of optimal inventory costs to each distributor. A simple algorithm is used to determine the optimal cycle time and total cost of supply to each distributor. A simple algorithm is used to determine the optimal cycle time and total cost of supply to each distributor. At the end of this study came a numerical example of the use of models that have been built based on case study data of a fertilizer industry as a producer and 3 components of distributors, namely subsidies, in-house and commercial. The results of numerical examples that have been done show that the optimal distributor is subsidized with optimal production of 274,773 units for 4 working days to run one production cycle. The optimal distributor selection is determined by the lowest TIC value of the three trials that have been conducted, namely obtained the value of TIC n = 1 of $ 1,905,651.
随着竞争日益激烈的工业环境的发展,需要有纪律的供应链管理,旨在优化公司产品的可用性。因此,在商业活动中,平衡产品的计划、生产和库存数字是很重要的。优化采购和生产规模的模型被整合到一个为供应链中所有相关方提供最优结果的模型中。本研究提出了一个由一个制造商和三个分销商组成的供应链模型,其目标是最小化总库存成本(TIC),确定一个生产周期的时间长度,使生产商能够满足每个分销商的需求,并实现生产商和分销商之间的最佳协调,以允许不延迟交货和每个分销商的最优库存成本总额。一个简单的算法被用来确定最优周期时间和总成本的供应给每个分销商。一个简单的算法被用来确定最优周期时间和总成本的供应给每个分销商。在本研究的最后是一个使用模型的数值例子,该模型是基于肥料行业作为生产者和分销商的三个组成部分(即补贴,内部和商业)的案例研究数据建立的。数值算例的结果表明,最优分配者在4个工作日内运行一个生产周期的最优产量为274,773台。最优分销商选择由已进行的三个试验中TIC值最低的一个决定,即得到TIC n = 1的值为1,905,651美元。
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引用次数: 0
ANALYSIS OF THE EFFECT OF ADDING ECO RACING ON PERTAMAX FUEL ON THE PERFORMANCE OF 2 STOCK MOTOR ENGINES 添加超限燃油对2种发动机性能的影响分析
Pub Date : 2021-10-01 DOI: 10.55445/jt.v8i02.29
Dwi Hermawan
The technology of saving and reducing air pollution on motorized vehicles with fuel originating from petroleum continues to be researched. Fuel savings occur due to the depletion of petroleum supplies so that humans find technology to streamline engine performance, research is also carried out to find alternatives or add additives to motor vehicles. Materials that were not previously considered as additional fuel were tested and assessed for their feasibility as saving substances and reducing air pollution in vehicle exhaust emissions. Eco racing is one of the appropriate fuels to be used as an additive to vehicle fuel. The purpose of this study is to determine the changes in power and torque on the engine after using. Pertamax and Eco Racing. Specific fuel consumption produced by fuel. Pertamax and Eco Racing blends Pertamax and eco racing fuels. Based on the results of the tests that have been carried out, it can be concluded that.The phenomenon obtained from this test is that the power and torque produced are greater using pure Pertamax fuel, namely at 4000 rpm to 4200 rpm rotation, producing 8.6 kW of power, after 4200 rpm the power generated decreases at 4400 rpm. with the resulting power of 8.3 kW, then in the next round, namely at 5400 to 5600 rpm the power generated increases by 9 kW.
以石油为燃料的机动车辆节约和减少空气污染的技术仍在研究中。燃料的节省是由于石油供应的枯竭,使人类找到技术来简化发动机的性能,研究也进行了寻找替代品或添加添加剂的机动车辆。对以前不被认为是额外燃料的材料进行了测试和评估,以确定它们在节省物质和减少汽车尾气排放中的空气污染方面的可行性。环保赛车是一种合适的燃料,可以用作汽车燃料的添加剂。本研究的目的是确定发动机在使用后的功率和扭矩的变化。Pertamax和Eco Racing。燃料产生的比燃料消耗量。Pertamax和Eco Racing混合了Pertamax和Eco Racing燃料。根据已进行的试验结果,可以得出结论:从本试验中得到的现象是,使用纯Pertamax燃料产生的功率和扭矩更大,即在4000转/分至4200转/分旋转时,产生8.6千瓦的功率,在4200转/分后,产生的功率在4400转/分时下降。由此产生的功率为8.3 kW,然后在下一轮,即在5400至5600 rpm时,产生的功率增加了9 kW。
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引用次数: 0
PULVERIZER MAINTENANCE PLANNING ON STEAM POWER PLANT USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD 采用以可靠性为中心的维修(rcm)方法对蒸汽电厂粉碎机进行维修规划
Pub Date : 2021-10-01 DOI: 10.55445/jt.v8i02.31
N. Hidayanti, Said Salim Dahda
Competition between companies today requires companies to continue to improve by improving the industrial system. Machine reliability is one of the programs to increase the competitiveness of a company in meeting consumer demand. The pulverizer machine is a very important supporting machine for producing electricity. The pulverizer has several components that are often damaged, such as the coal feeder, gearbox, hydraulic pump, and grinding roller, which causes the production process to experience downtime. This research is about planning the maintenance of machine components. This problem will be solved by using the FMEA approach with Reliability Centered Maintenance (RCM) to determine the failure mode and the effect of failure on critical components. There is 1 failure mode that has the highest Risk Priority Number value. The failure mode is a torn V-Belt. The results of the MTTR and MTTF calculations are used to determine the time interval for the torn V-Belt failure mode, the MTTF value is 735.32 hours or 30.6 days, MTTR is 44.84 hours or 1.8 days. Recommendations for appropriate action through the Task Selection V-Belt failure mode fall into category A, namely Safety Problem with Time Directed (TD) action and optimal scheduling planning of 15 days.
今天公司之间的竞争要求公司通过改善工业体系来不断改进。机器可靠性是提高公司竞争力以满足消费者需求的方案之一。粉碎机是生产电力的重要配套设备。粉碎机有几个部件经常损坏,如给煤机、齿轮箱、液压泵、磨辊等,导致生产过程经历停机。本研究是关于机械部件的维修计划。利用FMEA方法和以可靠性为中心的维修(RCM)来确定故障模式和故障对关键部件的影响,可以解决这一问题。有1种故障模式具有最高的风险优先级值。故障模式为v带撕裂。MTTR和MTTF计算结果用于确定撕裂v带故障模式的时间间隔,MTTF值为735.32小时(30.6天),MTTR值为44.84小时(1.8天)。通过任务选择v带故障模式提出的适当行动建议属于A类,即具有时间导向(TD)行动的安全问题和15天的最优调度计划。
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引用次数: 0
Application of the Hungarian Method (Assignment) in Optimizing the Division of Working Hours at CV. Comrade Gemilang's Participation (PKG) 匈牙利法(分配)在CV优化工时分配中的应用。葛梅朗同志的参加(PKG)
Pub Date : 2021-10-01 DOI: 10.55445/jt.v8i02.28
Forry Fortuna Survio S
The purpose of writing "Application of the hungarian method (assignment) in optimizing the division of work hours at CV. Partpresisi Kawan Gemilang (PKG)" is to calculate the assignment problem so that work can be done evenly and minimize losses due to unemployed workers. As well as to streamline the division of tasks so that time is more optimal. With so many requests for brake bolts and components, they are trying to solve the problem with the duration of the process from checking to smoothing being shorter. In order not to delay the time until the refinement time is delayed. Then obtained the results of solving the assignment problem with the Hungarian method Mr. Agus with a small bolt smoothing job, Mr. Susanto with a nut smoothing job, Mr. Yanto with a matic motorbike brake lining job, Mr. Ahmad with a motorbike brake cap smoothing job, Mr. Wardi with a big bolt smoothing job.
写作“匈牙利方法(作业)在优化CV工作时间分配中的应用”的目的。PKG (Partpresisi Kawan Gemilang)是计算分配问题,使工作能够均匀完成,并最大限度地减少由于失业工人造成的损失。以及精简任务分工,使时间更优化。由于对制动螺栓和部件的要求如此之多,他们正试图用更短的时间来解决从检查到平滑的过程。为了不耽误时间,直到细化时间被耽误。然后得到了用匈牙利方法求解分配问题的结果:Agus先生用小螺栓光滑作业,Susanto先生用螺母光滑作业,Yanto先生用matic摩托车刹车衬里光滑作业,Ahmad先生用摩托车刹车盖光滑作业,Wardi先生用大螺栓光滑作业。
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引用次数: 0
Implementation Of Augmented Reality To The Seven World World Using Marker Based Tracking Method (MBT) Android Based 基于Android的基于标记的跟踪方法(MBT)实现七世界世界增强现实
Pub Date : 2021-04-01 DOI: 10.55445/jt.v8i01.26
Yesy Afrillia, Dasril
The wonder of the world is cultural wisdom placed in the form of a list of the most important man- made creations. The seven wonders of the world are extraordinary masterpieces that make people think that beauty seems impossible to make in its time. With the advancement of multimedia technology, it needs to be developed into a learning medium about the introduction of the seven wonders of the world 3D using Augmented Reality (AR) technology. Augmented Reality (AR) technology is a technology that combines a two- or three-dimensional virtual object into a real three- dimensional environment and then projects those virtual objects into real time. This research aims to attract students who want to see more real how the original form of the monument of the seven wonders of the world. The design uses sketchup software for object creation, Vuforia Augmented Reality app to create android apps and Unity app to process images, sounds, and graphics. The development of this application uses augmented reality technology with Marker Based Tracking method. This method will track marker patterns that have been saved to display digital elements. The ideal distance for marker detection is 20 -90 cm with an angle slope between 0o - 90o.
世界的奇迹是以最重要的人类创造的清单形式呈现出来的文化智慧。世界七大奇迹是非凡的杰作,使人们认为美似乎不可能在它的时代创造出来。随着多媒体技术的进步,它需要发展成为使用增强现实(AR)技术介绍世界七大奇观3D的学习媒体。增强现实(AR)技术是一种将二维或三维的虚拟物体组合到真实的三维环境中,然后将这些虚拟物体实时投影到现实中的技术。本研究旨在吸引学生们想要看到更多真实的世界七大奇迹纪念碑的原始形态。该设计使用sketchup软件进行对象创建,Vuforia增强现实应用程序创建android应用程序,Unity应用程序处理图像,声音和图形。该应用程序的开发使用了增强现实技术和基于标记的跟踪方法。此方法将跟踪已保存以显示数字元素的标记模式。标记检测的理想距离为20 -90厘米,角度坡度在00 -90度之间。
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引用次数: 0
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