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Proceedings of the 2001 IEEE International Symposium on Electronics and the Environment. 2001 IEEE ISEE (Cat. No.01CH37190)最新文献

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How can experiences from reuse activities influence the development of DFE-tools 重用活动的经验如何影响dfe工具的开发
M. Hoffmann, R. Knoth, B. Kopacek, P. Kopacek
Design for environment (DFE) is becoming more and more important, especially as there is a tremendous need to increase resource productivity because of the decreasing capacities of nonrenewable resources. One way to achieve this goal is to enhance a product's lifetime. Therefore the Austrian Society for Systems Engineering and Automation started to build a demonstration plant within the Strategic CARE initiative: "/spl Sigma/! 1592-Disassembly Factory". The idea of this project is to develop a flexible semiautomatic disassembling cell for extracting valuable and reusable components from printed circuit boards (PCB). Furthermore design impacts for a concept of a "disassembly-oriented product structure" is investigated. This paper illustrates how the experience of the Disassembly Factory will influence DFE methodologies in the future.
环境设计(Design for environment, DFE)变得越来越重要,尤其是在不可再生资源容量不断减少的情况下,提高资源生产率的需求越来越大。实现这一目标的一种方法是延长产品的生命周期。因此,奥地利系统工程和自动化协会开始在战略关怀计划中建立一个示范工厂:“/spl Sigma/!”1592 -拆卸工厂”。这个项目的想法是开发一种灵活的半自动拆卸单元,用于从印刷电路板(PCB)中提取有价值的和可重复使用的组件。进一步研究了“面向拆卸的产品结构”概念对设计的影响。本文阐述了拆卸工厂的经验将如何影响未来的DFE方法。
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引用次数: 6
Comparison of major environmental performance metrics and their application to typical electronic products 主要环境绩效指标的比较及其在典型电子产品中的应用
Y. Luo, P. Wirojanagud, R. Caudill
Various performance metrics have been developed to evaluate quantitatively the environmental impact of products, processes and activities. Much attention has been given to developing a stronger scientific basis for comprehensive environmental performance metrics. Eco-indicator 95, Eco-indicator 99, ecological footprints, and EcoPro developed by Lucent Technologies in collaboration with MERC at NJIT, are four environmental performance metrics representing this group. This paper compares the scientific implications, implementation framework, and relative performance of these metrics using various electronic products as case studies. Since each metric is based on different methodological structures, weighting techniques, and assumptions, the absolute magnitude of the output cannot be compared; however, in the context of assessments for competing products with equivalent functionality, the final results can be examined on a relative basis.
已经制定了各种绩效指标来定量评价产品、过程和活动对环境的影响。人们十分注意为全面的环境绩效指标建立更有力的科学基础。朗讯科技与新泽西理工大学MERC合作开发的Eco-indicator 95、Eco-indicator 99、生态足迹和EcoPro是代表这一组的四个环境绩效指标。本文使用各种电子产品作为案例研究,比较了这些指标的科学含义、实施框架和相对性能。由于每个指标都基于不同的方法结构、加权技术和假设,因此无法比较产出的绝对幅度;然而,在对具有同等功能的竞争产品进行评估的情况下,可以在相对的基础上检查最终结果。
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引用次数: 20
Lead-free soldering-toxicity, energy and resource consumption 无铅焊接-毒性,能源和资源消耗
O. Deubzer, H. Hamano, T. Suga, H. Griese
Toxicity, energy consumption and economical effects of applying SnPb/sub 37/ solder and PCB finish, SnAg/sub 3.0/Cu/sub 0.5/ solder, SnCu/sub 0.75/ solder, SnZn/sub 9/ solder and Sn as well as Ni/Au PCB finishes were compared to the respective tin-lead soldering materials. All assessed lead-free materials, besides the Ni/Au PCB finish, considerably reduce the toxic releases from PCBs into the environment. Lead-free soldering with SnAgCu and SnCu solders and current equipment increases the energy consumption in reflow soldering. To a minor degree it also enhances the energy demand for metal production. The energy consumption of the reflow oven is an environmental hot spot in the life cycle. The situation will improve with already available new oven technology. Evaluation with the Eco Indicator 95 and the Eco Point method show, that lead-free soldering with current soldering equipment and with the assessed lead-free solders and the tin PCB finish considerably reduces the overall burden to the environment. Surplus energy cost and, especially in case of SnAgCu solder, increased solder cost will hardly affect the total cost of a PCB, as solder and energy cost are only a minor part of the total PCB cost. Due to the silver content, the SnAgCu solder decreases the recycling cost.
比较了采用SnPb/sub 37/焊料、SnAg/sub 3.0/Cu/sub 0.5/焊料、SnCu/sub 0.75/焊料、SnZn/sub 9/焊料、Sn和Ni/Au等不同锡铅焊接材料的毒性、能耗和经济效果。所有评估的无铅材料,除了Ni/Au PCB表面处理,都大大减少了多氯联苯向环境中的毒性释放。SnAgCu和SnCu焊料和电流设备的无铅焊接增加了回流焊接的能耗。在较小程度上,它还增加了金属生产的能源需求。回流烘箱的能耗是其全生命周期中的一个环境热点问题。随着新烤箱技术的出现,这种情况将得到改善。Eco Indicator 95和Eco Point方法的评估表明,使用当前的焊接设备以及评估的无铅焊料和锡PCB表面的无铅焊接大大减少了对环境的总体负担。多余的能量成本,特别是在SnAgCu焊料的情况下,增加的焊料成本几乎不会影响PCB的总成本,因为焊料和能量成本只是PCB总成本的一小部分。由于含银,SnAgCu焊料降低了回收成本。
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引用次数: 6
The evolution of design for environment in electronics firms 电子企业环境设计的演变
J. Fava, D. Noble, A. Russell
The electronics sector is a recognized leader in developing and adopting design for environment (DfE) practices. However, there is no standard way of implementing DfE and few guidelines for designing successful DfE programs. Research was done to document and analyze existing DfE programs and the key external and internal drivers shaping the evolution of these DfE programs in several leading electronics firms. The goal of the research was to understand how and why DfE has evolved differently in different electronics firms. A combination of primary (interviews with managers responsible for DfE programs) and secondary research methods using published materials was used. The range of programs examined included companies that developed entirely new DfE programs, to others that modified existing environmental frameworks. Findings indicate that the strengths and weaknesses of a particular DfE program can only be judged by understanding the factors influencing its evolution and by examining how a particular program contributes to implementing the environmental strategy of the specific firm.
电子行业在开发和采用环境设计(DfE)实践方面是公认的领导者。然而,没有标准的方法来实现DfE,也没有多少指导方针来设计成功的DfE项目。在几家领先的电子公司中,对现有的DfE程序以及影响这些DfE程序演变的关键外部和内部驱动因素进行了记录和分析。这项研究的目的是了解DfE在不同的电子公司中如何以及为什么会有不同的发展。结合初级(与负责DfE项目的管理人员的访谈)和使用出版材料的二级研究方法。调查的项目范围包括开发全新DfE项目的公司,以及修改现有环境框架的公司。研究结果表明,一个特定的DfE计划的优势和劣势只能通过了解影响其发展的因素和检查一个特定的计划如何有助于实施特定公司的环境战略来判断。
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引用次数: 2
Assessing product design alternatives with respect to environmental performance and sustainability: a case study for circuit pack faceplates 从环境性能和可持续性方面评估产品设计方案:电路封装面板的案例研究
J. Mosovsky, J. Dispenza, D. Dickinson, J. Morabito, R. Caudill, N. Alli
Environmental lifecycle assessment (LCA) must be integrated into design systems to achieve continuous improvement in the environmental performance of products. This provides the designer feedback on the lifecycle environmental impacts of an evolving design, emphasizing material, process or form substitution to decrease environmental impact. The New Jersey Institute of Technology (NJIT) has developed a prototype design for environment (DFE) and environmental LCA software tool that interfaces with Pro/Engineer (CAD tool) to extract product description and bill of materials data in order to conduct an environmental LCA inventory analysis. The inventory analysis is modeled to account for materials flows, energy usage, and environmental burdens, as well as costs associated with the product life cycle. Environmental impact assessment of the inventory analysis and interpretation of the results are performed with EcoPro, a universal lifecycle metric developed at Lucent Technologies that can provide the designer quantified feedback on environmental performance and sustainability in the form of single indicators for resource productivity (RP) and eco-efficiency (EE). Two different circuit pack faceplate designs were evaluated. Pro/Engineer files representing a proposed "two-shot" molded thermoplastic faceplate and a current metal (aluminum) assembly design were evaluated using the NJIT software tool and EcoPro. Results for RP and EE of the two designs and comparison of cost data demonstrate the benefits of the proposed design as well as the advantages of using this approach to evaluate alternative designs, construction, processes and materials.
环境生命周期评价(LCA)必须集成到设计系统中,以实现产品环境性能的持续改进。这为设计师提供了关于不断发展的设计的生命周期环境影响的反馈,强调材料,过程或形式替代以减少对环境的影响。新泽西理工学院(NJIT)开发了一个环境设计原型(DFE)和环境LCA软件工具,该软件工具与Pro/Engineer (CAD工具)接口,提取产品描述和物料清单数据,以便进行环境LCA库存分析。对库存分析进行建模,以说明物料流、能源使用和环境负担,以及与产品生命周期相关的成本。EcoPro是朗讯科技开发的一种通用生命周期指标,能够以资源生产率(RP)和生态效率(EE)的单一指标形式,为设计师提供环境绩效和可持续性的量化反馈。评估了两种不同的电路包面板设计。使用NJIT软件工具和EcoPro对代表拟议的“双镜头”模压热塑性面板和当前金属(铝)装配设计的Pro/Engineer文件进行了评估。两种设计的RP和EE的结果以及成本数据的比较表明了所建议设计的好处,以及使用这种方法评估替代设计、结构、工艺和材料的优势。
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引用次数: 8
Product environmental care, a praxis-based system uniting ISO 14001, ISO 14062, IPP, EEE and ecolabel elements 产品环境保护,一个以实践为基础的体系,结合了ISO 14001, ISO 14062, IPP, EEE和生态标签元素
A. Stevels
Approaches, addressing environmental care in products have been assessed according to requirements which were derived on the basis of practical experiences when implementing Ecodesign/Design for Environment in the electronic industry. Systems examined include ISO standard 14001, ISO technical report (draft) 14062, the European EEE (Environmental conformity initiative) and IPP approaches and ecolabels. None of the approaches as such fulfils all requirements in a satisfactory way. However, if elements with the best scores are combined into one system a very good basis for further tool development is created.
在电子工业中实施生态设计/环境设计时,根据实际经验得出的要求,对解决产品环境保护问题的方法进行了评估。审查的系统包括ISO标准14001,ISO技术报告(草案)14062,欧洲EEE(环境合格倡议)和IPP方法和生态标签。没有一种方法能以令人满意的方式满足所有要求。然而,如果将得分最高的元素组合到一个系统中,就为进一步的工具开发创造了一个非常好的基础。
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引用次数: 2
Disassembly complexity and recyclability analysis of new designs from CAD file data 从CAD文件数据分析新设计的拆卸复杂性和可回收性
V. Mani, S. Das, R. Caudill
It is well known that most decisions that effect the end-of-life disposal and recycling of a product are made during the product design phase. The premise of a design for environment (DfE) approach is that product designers will evaluate and improve their designs from an environmental perspective. The authors' survey of designers indicates they are typically overburdened with product functionality and cost reduction objectives. This more or less eliminates any serious DfE analysis, particularly in small and medium sized companies. There is therefore a need for DfE tools that require minimal user input and hence can be run automatically in the shadow of the design process. At MERC, the authors are involved in the development of such a suite of tools, which evaluate several life-cycle analysis dimensions simultaneously. In this paper, they present DfD-Compact, a design tool that evaluates disassembly complexity and material recyclability. The only input data required by this tool is readily extracted from common CAD programs. Specifically, this data includes a part relationship tree, part weight and part material composition. All other data is stored in standardized libraries. The CAD file data does not typically include all the data required to make a detailed analysis. The authors have developed a procedure that is able to use this core data to estimate other product data and then combine this with the library data to generate a reliable DfD-Ratio. This ratio evaluates the product in three dimensions: (i) material separation and recyclability; (ii) unfastening difficulty; and (iii) disassembly accessibility. The DfD-Ratio is measured on an open-ended scale starting from zero, with zero indicating the worst case. The higher the ratio the better the design. This ratio can be used by the designer to compare design alternatives, improve the design, and/or meet minimum DfE objectives. The procedure is illustrated by an example.
众所周知,影响产品生命周期结束处理和回收的大多数决策都是在产品设计阶段做出的。环境设计(DfE)方法的前提是产品设计师将从环境的角度评估和改进他们的设计。作者对设计师的调查表明,他们通常对产品功能和降低成本的目标负担过重。这或多或少消除了任何严肃的DfE分析,特别是在中小型公司中。因此,需要DfE工具,这些工具需要最少的用户输入,因此可以在设计过程的阴影下自动运行。在MERC,作者参与了这样一套工具的开发,这些工具可以同时评估几个生命周期分析维度。在本文中,他们提出了DfD-Compact,一种评估拆卸复杂性和材料可回收性的设计工具。该工具所需的唯一输入数据很容易从常见的CAD程序中提取。具体来说,这些数据包括零件关系树、零件权重和零件材料组成。所有其他数据都存储在标准化库中。CAD文件数据通常不包括进行详细分析所需的所有数据。作者开发了一个程序,可以使用该核心数据来估计其他产品数据,然后将其与库数据相结合,以生成可靠的dfd比率。该比率从三个方面评估产品:(i)材料分离和可回收性;(ii)松开难度;(iii)可拆卸性。dpd比率是在一个从零开始的开放式量表上测量的,零表示最坏的情况。比例越高,设计越好。这个比率可以被设计师用来比较设计方案,改进设计,和/或满足最小DfE目标。通过一个例子说明了这个过程。
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引用次数: 16
The DBOM standard: a specification for efficient product data transfer between manufacturers and demanufacturers DBOM标准:在制造商和非制造商之间有效传输产品数据的规范
S. Das, S. Naik
In this paper we present the DBOM (Disassembly Bill of Materials) standard, which attempts to facilitate the transfer of product disassembly and recycling data from OEMs to the recycling community. We believe this standard will not only improve disassembly and recycling economics, but will also increase the number of product types that are demanufactured. The DBOM provides a representation of the physical structure of the product in a disassembly context. Our analysis reveals that to facilitate efficient disassembly, the DBOM must contain information about the parts, the fasteners, and the fastening structure. We present a standard coding structure for documenting and transmitting this knowledge. The DBOM part list is usually an aggregated version of the assembly bill of materials, since details about all parts is typically not required. We provide guidelines to determine whether a group of mating parts should be listed as one part in the DBOM. The DBOM also relates each part to a material recycling stream and provides an estimate of its purity. In the future we expect the product manufacturer to create and distribute the DBOM to potential collection and disassembly facilities through product labeling or a public access website.
在本文中,我们提出了DBOM(拆卸物料清单)标准,该标准试图促进将产品拆卸和回收数据从原始设备制造商转移到回收社区。我们相信,这一标准不仅会提高拆解和回收经济效益,还会增加拆解产品类型的数量。DBOM在拆解上下文中提供了产品物理结构的表示。我们的分析表明,为了便于高效拆卸,DBOM必须包含有关部件、紧固件和紧固结构的信息。我们提出了一个标准的编码结构来记录和传输这些知识。DBOM零件清单通常是装配物料清单的汇总版本,因为通常不需要所有零件的详细信息。我们提供指导方针,以确定一组配合部件是否应在DBOM中作为一个部件列出。DBOM还将每个部件与材料回收流联系起来,并提供其纯度的估计。在未来,我们希望产品制造商通过产品标签或公共访问网站创建并分发DBOM给潜在的收集和拆卸设施。
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引用次数: 8
A system for integrating design for environment (DFE) criteria into the new product introduction process 一个将环境设计(DFE)标准整合到新产品引入过程中的系统
T. L. Neal, M. Heintz
Environmental design needs for new products are becoming more demanding and diverse. They are changing as new concepts emerge and existing concepts are modified. Some design for environment (DFE) needs have or will become legal and regulatory requirements, while many remain as "preferred practices" that need to be recognized and addressed. As a result, ith can sometimes be difficult to get design groups to take responsibility for the wide variety of DFE objectives. Thus, a product steward faces the challenge of trying to inject desired environmental characteristics into new product design objectives.
新产品的环境设计需求变得越来越苛刻和多样化。它们随着新概念的出现和现有概念的修改而变化。一些环境设计(DFE)需求已经或将成为法律和法规要求,而许多仍然是“首选实践”,需要得到认可和解决。因此,有时很难让设计团队对各种各样的DFE目标负责。因此,产品管理员面临着尝试将所需的环境特征注入新产品设计目标的挑战。
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引用次数: 7
A logistic concept to improve the re-usability of electric and electronic equipment 提高电气和电子设备再使用性的物流概念
R. Knoth, M. Hoffmann, B. Kopacek, P. Kopacek
If one considers the huge amounts of WEEE (waste from electrical and electronic equipment) which will become available for recovery, one has to strengthen various end-of-life possibilities such as upgrade, re-use, recondition, re-manufacture, resale or recycling of materials. The quality of these end-of-life possibilities are decisively determined by the quality of the logistic systems. Today the end-of-life electric and electronic equipment is mostly regarded as scrap and treated like it is usual for scrap-in a destructive way. This makes it impossible to re-use equipment, components and parts. This paper describes the development of a logistic solution which meets the demands for several re-use strategies and also increases the effectiveness in material recycling.
如果考虑到将有大量的电子电气设备废物可供回收,我们必须加强各种各样的报废可能性,例如升级、再用、修复、再制造、转售或回收材料。这些生命周期结束的可能性的质量决定性地取决于物流系统的质量。今天,报废的电气和电子设备大多被视为废品,并以一种破坏性的方式像往常一样对待废品。这使得设备、组件和部件无法重复使用。本文描述了一种物流解决方案的开发,该解决方案既满足多种再利用策略的需求,又提高了材料回收的有效性。
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引用次数: 8
期刊
Proceedings of the 2001 IEEE International Symposium on Electronics and the Environment. 2001 IEEE ISEE (Cat. No.01CH37190)
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