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A Numerical Investigation for TBM Disc Cutter Life Prediction in Hard Rocks 硬质岩石中TBM盘形滚刀寿命预测的数值研究
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-09-29 DOI: 10.22044/JME.2020.9933.1922
Masood Zahiri, K. Goshtasbi, J. Hamidi, K. Ahangari
There is a direct relationship between the efficiency of mechanized excavation in hard rocks and that of disc cutters. Disc cutter wear is an important effective factor involved in the functionality of tunnel boring machines. Replacement of disc cutters is a time-consuming and costly activity that can significantly reduce the TBM utilization and advance rate, and has a major effect on the total time and cost of the tunneling projects. When these machines bore through hard rocks, the cutter wear considerably affects the excavation process. To evaluate the performance of the cutters, first, it is essential to figure out how they operate the rock cutting mechanism; secondly, it is important to identify the key factors that cause the wear. In this work, we attempt to introduce a comprehensive numerical method for estimation of disc cutter wear. The field data including the actual cutter wear more than 1000 pieces and the geological parameters along the Kani-Sib transmission tunnel in the northwest of Iran are compiled in a special database that is subjected to a statistical analysis in order to reveal the genuine wear rule. The results obtained from the numerical method indicate that with an increase in the wear of disk cutter up to 25 mm, the applied normal and rolling forces can be multiplied by 2.9 and 2.7, respectively, and by passing the critical wear, the disk cutters lose their optimal performance. This method also shows that confining pressure will increase the wear of the disc cutter. By the proposed formulation, the cutter consumption rate can be predicted with a high accuracy.
硬质岩石机械化挖掘的效率与圆盘刀具的效率直接相关。圆盘刀具磨损是影响隧道掘进机性能的一个重要因素。更换圆盘刀具是一项耗时且成本高昂的活动,可显著降低TBM的利用率和推进率,并对隧道工程的总时间和成本产生重大影响。当这些机器在坚硬的岩石中钻孔时,刀具磨损会对挖掘过程产生很大影响。为了评估刀具的性能,首先,必须弄清楚它们是如何操作岩石切削机构的;其次,确定造成磨损的关键因素很重要。在这项工作中,我们试图引入一种综合的数值方法来估计圆盘刀具的磨损。现场数据,包括伊朗西北部Kani-Sib输电隧道沿线1000多个实际刀具磨损和地质参数,都被汇编在一个专门的数据库中,该数据库经过统计分析,以揭示真正的磨损规律。数值方法的结果表明,随着圆盘刀具磨损量增加到25mm,施加的法向力和滚动力可分别乘以2.9和2.7,通过临界磨损,圆盘刀具失去了最佳性能。该方法还表明,围压会增加圆盘刀具的磨损。通过所提出的公式,可以高精度地预测刀具消耗率。
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引用次数: 0
Evaluation of Mine Reclamation Criteria Using Delphi-Fuzzy Approach 用德尔菲模糊方法评价矿山复垦标准
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-08-22 DOI: 10.22044/JME.2020.9674.1880
Narges Hajkazemiha, M. Shariat, M. Monavari, M. Ataei
Mining and mineral industry have important role in supporting sustainable development of countries. Many countries rely on the income derived from natural resources, but the exploitation of the natural resources may impact the environment and destroy the ecosystem. Mining activities usually affect the surrounding lands and ecosystems. The natural, social, and economic environments are part of this ecosystem that are directly involved in these activities. In order to reduce environmentally destructive effects of mining on ecosystem, some important measures must be taken to minimize the negative impacts of mining and related industries. In this paper, for the first time in Iran, a study was conducted to define and categorize the reclamation criteria in three largest iron ore mines. During this research, an attempt was made to establish, define and evaluate forty reclamation criteria. Since the number of criteria is high, to adopt the best practice in mine reclamation program, these criteria should be prioritized. The defined criteria ranked by mining experts, mining managers and related university professors according to their experience and knowledge. The raw collected data were evaluated, processed by Delphi-Fuzzy process and finally analyzed using the Multi-Criteria Decision Making (MCDM) method. The prioritized criteria can provide the authorities with a guideline to start reclamation planning based on the mining and environment requirements and budgeting and also to make the most fruitful, effective and low-cost decisions.
矿业和矿物工业在支持各国可持续发展方面具有重要作用。许多国家依赖自然资源的收入,但自然资源的开采可能会影响环境,破坏生态系统。采矿活动通常会影响周围的土地和生态系统。自然、社会和经济环境是生态系统的一部分,与这些活动直接相关。为了减少采矿对生态系统的环境破坏,必须采取一些重要措施,尽量减少采矿及其相关产业的负面影响。本文首次在伊朗对三个最大铁矿的复垦标准进行了界定和分类研究。在这项研究中,试图建立、界定和评价40项填海标准。由于标准数量多,为了在矿山复垦方案中采用最佳做法,应优先考虑这些标准。这些标准由矿业专家、矿业管理人员和相关大学教授根据他们的经验和知识进行排名。对采集的原始数据进行评价,采用德尔菲-模糊过程进行处理,最后采用多准则决策(MCDM)方法进行分析。优先标准可以为当局提供一个指导方针,根据采矿和环境要求和预算开始填海规划,并作出最富有成效、最有效和最低成本的决定。
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引用次数: 3
Determination of an optimum interface between open pit and underground mining activities in Mazinu coal mine of Tabas power plant 塔巴电厂马兹努煤矿露天与地下开采最佳界面的确定
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-08-03 DOI: 10.22044/JME.2020.9819.1904
A. S. Khaboushan, M. Osanloo
Due to the gradual deepening of the Mazinu coal seams from the ground surface, both the open-pit (OP) and underground (UG) mining methods can be applied for extracting them. Thus, it is a necessity to determine the interface of these mining methods optimally. The present paper aims to determine this interface by generating different scenarios using the OP phases and their relative underground stopes, and comparing them with each other. In this regard, an economic block model is created based on the calorific value of the coal portions involved by each block along with the required economic and technical parameters. Then using the Lerchs-Grossman algorithm, the OP phases are created. Proportional to each phase, the production scheduling of underground stopes is executed. Finally, in order to opt the best scenario, the net present value of the whole project (OP & UG) achieved from different scenarios are compared with each other. The results obtained indicate that the optimum interface of the OP and UG mining activities correspond to the ultimate OP limit with a maximum depth of 200 m from the ground surface.
由于马子奴煤层从地表逐渐加深,可以采用露天(OP)和地下(UG)开采方法开采。因此,有必要以最佳方式确定这些采矿方法的界面。本文旨在通过使用OP阶段及其相对地下采场生成不同的场景,并将其相互比较,来确定这种界面。在这方面,基于每个区块所涉及的煤炭部分的热值以及所需的经济和技术参数,创建了经济区块模型。然后使用Lerchs-Grossman算法,创建OP相位。与每个阶段成比例,执行地下采场的生产调度。最后,为了选择最佳场景,对不同场景下整个项目(OP&UG)的净现值进行了比较。结果表明,OP和UG采矿活动的最佳界面对应于距地表最大深度为200 m的极限OP。
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引用次数: 0
Investigation of Mechanism of Adsorption of Xanthate and Hydroxamate on Malachite 黄原酸酯和羟肟酸酯在孔雀石上的吸附机理研究
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.9755.1895
M. Mohammadkhani, M. Abdollahy, M. Khalesi
Copper oxide minerals such as malachite do not respond well to the traditional copper sulfide collectors, and require alternative flotation schemes. In many copper ore mines, significant copper oxide minerals, especially malachite, are associated with sulfide minerals. Considering that xanthates are most widely used in the flotation of sulfide minerals as well as copper sulfide minerals and, hydroxamate has shown a good selectivity for copper oxide minerals. Use of the synergistic effect of xanthate and hydroxamate can be an effective way to increase the flotation efficiency of copper oxide minerals along with sulfide minerals. In this work, we investigate the individual interactions of potassium amyl xanthate (PAX) and potassium alkyl hydroxamate (HXM) with the natural malachite and explore their synergistic effects on the malachite flotation. The results of solubility of malachite in collector solutions, changes in the malachite surface potential, adsorption kinetics, adsorption densities, dynamic contact angles, FT-IR analyses, and small-scale flotations, are discussed. The results obtained demonstrate that PAX and HXM are chemically co-adsorbed on the malachite surface, and the amount of PAX adsorbed on the malachite surface is considerably increased in the mixed PAX/HXM systems because of the co-adsorption mechanism. The flotation results confirm that the mixed PAX/HXM exhibit a superior flotation performance of malachite compared to the individual system of PAX or HXM. Based on these results, the mixed PAX/HXM exhibit a remarkable synergism effect on malachite surface hydrophobicity.
孔雀石等氧化铜矿物对传统的硫化铜捕收剂反应不佳,需要替代浮选方案。在许多铜矿中,重要的氧化铜矿物,特别是孔雀石,与硫化物矿物有关。考虑到黄原酸酯在硫化物矿物和硫化铜矿物的浮选中应用最为广泛,并且羟肟酸盐对氧化铜矿物表现出良好的选择性。利用黄原酸酯和羟肟酸盐的协同作用是提高氧化铜矿物和硫化物矿物浮选效率的有效途径。在这项工作中,我们研究了戊基黄原酸钾(PAX)和烷基氢xamate钾(HXM)与天然孔雀石的单独相互作用,并探讨了它们对孔雀石浮选的协同作用。讨论了孔雀石在捕收剂溶液中的溶解度、孔雀石表面电位的变化、吸附动力学、吸附密度、动态接触角、FT-IR分析和小规模浮选的结果。结果表明,PAX和HXM在孔雀石表面化学共吸附,在PAX/HXM混合体系中,由于共吸附机制,PAX在孔雀石上的吸附量显著增加。浮选结果证实,与PAX或HXM的单独系统相比,混合PAX/HXM表现出优异的孔雀石浮选性能。基于这些结果,混合PAX/HXM对孔雀石表面疏水性表现出显著的协同作用。
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引用次数: 2
A Comprehensive Study of Several Meta-Heuristic Algorithms for Open-Pit Mine Production Scheduling Problem Considering Grade Uncertainty 考虑品位不确定性的露天矿生产调度问题的几种元启发式算法的综合研究
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.9127.1803
Kamyar Tolouei, E. Moosavi, A. H. B. Tabrizi, P. Afzal, A. A. Bazzazi
It is significant to discover a global optimization in the problems dealing with large dimensional scales to increase the quality of decision-making in the mining operation. It has been broadly confirmed that the long-term production scheduling (LTPS) problem performs a main role in mining projects to develop the performance regarding the obtainability of constraints, while maximizing the whole profits of the project in a specific period. There is a requirement for improving the scheduling methodologies to get a good solution since the production scheduling problems are non-deterministic polynomial-time hard. The current paper introduces the hybrid models so as to solve the LTPS problem under the condition of grade uncertainty with the contribution of Lagrangian relaxation (LR), particle swarm optimization (PSO), firefly algorithm (FA), and bat algorithm (BA). In fact, the LTPS problem is solved under the condition of grade uncertainty. It is proposed to use the LR technique on the LTPS problem and develop its performance, speeding up the convergence. Furthermore, PSO, FA, and BA are projected to bring up-to-date the Lagrangian multipliers. The consequences of the case study specifies that the LR method is more influential than the traditional linearization method to clarify the large-scale problem and make an acceptable solution. The results obtained point out that a better presentation is gained by LR–FA in comparison with LR-PSO, LR-BA, LR-Genetic Algorithm (GA), and traditional methods in terms of the summation net present value. Moreover, the CPU time by the LR-FA method is approximately 16.2% upper than the other methods.
发现大维尺度问题的全局优化对提高采矿作业决策质量具有重要意义。已经广泛证实,长期生产调度(LTPS)问题在采矿项目中发挥着主要作用,以发展关于约束可获得性的性能,同时在特定时期内最大化项目的整体利润。由于生产调度问题是非确定性多项式时间难题,因此需要改进调度方法以获得良好的解决方案。本文介绍了拉格朗日松弛(LR)、粒子群优化(PSO)、萤火虫算法(FA)和蝙蝠算法(BA)的混合模型,以解决等级不确定条件下的LTPS问题。事实上,LTPS问题是在等级不确定的情况下解决的。建议将LR技术用于LTPS问题,并发展其性能,加快收敛速度。此外,PSO、FA和BA预计将带来最新的拉格朗日乘子。案例研究的结果表明,LR方法比传统的线性化方法更有影响力,可以澄清大规模问题并给出可接受的解决方案。结果表明,与LR-PSO、LR-BA、LR遗传算法(GA)和传统方法相比,LR–FA在求和净现值方面有更好的表现。此外,LR-FA方法的CPU时间比其他方法高大约16.2%。
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引用次数: 3
Development of a New Experimental Technique for Dynamic Fracture Toughness Measurement of Rocks using Drop Weight Test 落锤试验测定岩石动态断裂韧性试验新技术的发展
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.9818.1903
G. Khandouzi, H. Memarian, M. Khosravi
The dynamic fracture characteristics of rock specimens play an important role in analyzing the fracture issues such as blasting, hydraulic fracturing, and design of supports. Several experimental methods have been developed for determining the dynamic fracture properties of the rock samples. However, many used setups have been manufactured for metal specimens, and are not suitable and efficient for rocks. In this work, a new technique is developed to measure the dynamic fracture toughness of rock samples and fracture energy by modifying the drop weight test machine. The idea of wave transmission bar from the Hopkinson pressure bar test is applied to drop weight test. The intact samples of limestone are tested using the modified machine, and the results obtained are analyzed. The results indicate that the dynamic fracture toughness and dynamic fracture energy have a direct linear relationship with the loading rate. The dynamic fracture toughness and dynamic fracture energy of limestone core specimens under the loading rates of 0.12-0.56kN/µS are measured between 9.6-18.51MPa√m and 1249.73-4646.08J/m2, respectively. In order to verify the experimental results, a series of numerical simulation are conducted in the ABAQUS software. Comparison of the results show a good agreement where the difference between the numerical and experimental outputs is less than 4%. It can be concluded that the new technique on modifying the drop weight test can be applicable for measurement of the dynamic behavior of rock samples. However, more tests on different rock types are recommended for confirmation of the application of the developed technique for a wider range of rocks.
岩石试件的动态断裂特性对爆破、水力压裂、支护设计等断裂问题的分析具有重要意义。为了确定岩石试样的动态断裂特性,已经发展了几种实验方法。然而,许多使用的装置都是为金属样品制造的,而不适合和有效地用于岩石。本文提出了一种通过改进落锤试验机来测量岩石试样动态断裂韧性和断裂能的新方法。将霍普金森压杆试验中的传波杆思想应用于落锤试验。利用改进后的机器对完整的石灰石样品进行了测试,并对测试结果进行了分析。结果表明:动态断裂韧性和动态断裂能与加载速率成直接的线性关系;加载速率为0.12-0.56kN/µS时,石灰岩岩心试样的动态断裂韧性和动态断裂能分别为9.6-18.51MPa /m和1249.73-4646.08J/m2。为了验证实验结果,在ABAQUS软件中进行了一系列数值模拟。数值计算结果与实验结果的差异小于4%,结果吻合较好。结果表明,改进落锤试验的新技术可以应用于岩样动力特性的测量。然而,建议对不同的岩石类型进行更多的试验,以确认所开发的技术在更广泛的岩石上的应用。
{"title":"Development of a New Experimental Technique for Dynamic Fracture Toughness Measurement of Rocks using Drop Weight Test","authors":"G. Khandouzi, H. Memarian, M. Khosravi","doi":"10.22044/JME.2020.9818.1903","DOIUrl":"https://doi.org/10.22044/JME.2020.9818.1903","url":null,"abstract":"The dynamic fracture characteristics of rock specimens play an important role in analyzing the fracture issues such as blasting, hydraulic fracturing, and design of supports. Several experimental methods have been developed for determining the dynamic fracture properties of the rock samples. However, many used setups have been manufactured for metal specimens, and are not suitable and efficient for rocks. In this work, a new technique is developed to measure the dynamic fracture toughness of rock samples and fracture energy by modifying the drop weight test machine. The idea of wave transmission bar from the Hopkinson pressure bar test is applied to drop weight test. The intact samples of limestone are tested using the modified machine, and the results obtained are analyzed. The results indicate that the dynamic fracture toughness and dynamic fracture energy have a direct linear relationship with the loading rate. The dynamic fracture toughness and dynamic fracture energy of limestone core specimens under the loading rates of 0.12-0.56kN/µS are measured between 9.6-18.51MPa√m and 1249.73-4646.08J/m2, respectively. In order to verify the experimental results, a series of numerical simulation are conducted in the ABAQUS software. Comparison of the results show a good agreement where the difference between the numerical and experimental outputs is less than 4%. It can be concluded that the new technique on modifying the drop weight test can be applicable for measurement of the dynamic behavior of rock samples. However, more tests on different rock types are recommended for confirmation of the application of the developed technique for a wider range of rocks.","PeriodicalId":45259,"journal":{"name":"Journal of Mining and Environment","volume":"11 1","pages":"909-920"},"PeriodicalIF":0.8,"publicationDate":"2020-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44000004","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Application of Sequential Gaussian Conditional Simulation to Underground Mine Design Under Grade Uncertainty 序贯高斯条件模拟在品位不确定条件下地下矿山设计中的应用
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2019.7333.1582
F. Sotoudeh, M. Ataei, R. Kakaie, Y. Pourrahimian
In mining projects, all uncertainties associated with a project must be considered to determine the feasibility study. Grade uncertainty is one of the major components of technical uncertainty that affects the variability of the project. Geostatistical simulation, as a reliable approach, is the most widely used method to quantify risk analysis to overcome the drawbacks of the estimation methods used for an entire ore body. In this work, all the algorithms developed by numerous researchers for optimization of the underground stope layout are reviewed. After that, a computer program called stope layout optimizer 3D is developed based on a previously proposed heuristic algorithm in order to incorporate the influence of grade variability in the final stope layout. Utilizing the sequential gaussian conditional simulation, 50 simulations and a kriging model are constructed for an underground copper vein deposit situated in the southwest of Iran, and the final stope layout is carried out separately. It can be observed that geostatistical simulation can effectively cope with the weakness of the kriging model. The final results obtained show that the frequency of economic value for all realizations varies between 6.7 M$ and 30.7 M$. This range of variation helps designers to make a better and lower risk decision under different conditions.
在采矿项目中,必须考虑与项目有关的所有不确定因素,以确定可行性研究。等级不确定性是影响项目可变性的技术不确定性的主要组成部分之一。地质统计模拟作为一种可靠的方法,是目前应用最广泛的风险量化分析方法,克服了整个矿体估计方法的不足。在这项工作中,回顾了众多研究人员开发的用于地下采场布局优化的所有算法。在此基础上,根据提出的启发式算法,开发了采场布置优化3D程序,将品位变化的影响纳入最终的采场布置中。利用序贯高斯条件模拟方法,对伊朗西南部某地下铜脉矿床进行了50次模拟,建立了kriging模型,并分别进行了最终采场布置。可以看出,地质统计模拟可以有效地弥补克里格模型的不足。得到的最终结果表明,所有实现的经济价值频率在670万美元和3070万美元之间变化。这种变化范围有助于设计师在不同条件下做出更好、更低风险的决策。
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引用次数: 4
Effect of Segmental Joint on Internal Forces in Tunnel Lining under Seismic Loading by Numerical Method 地震荷载作用下节理对隧道衬砌内力影响的数值计算
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.8979.1785
G. Ranjbar, K. Shahriar, K. Ahangari
Although segmental tunnel linings are often used for seismic areas, the influence of segment joints on the segmental lining behavior under seismic loading has not been thoroughly considered in the literature. This paper presents the results of a numerical study investigating the effects of the rotational, axial, and radial joint stiffness of the longitudinal joints on the structural forces in segmental tunnel lining under seismic loading. A 3D finite element method is adapted to establish elaborate numerical models of the segments. The validity of the numerical model was tested by comparing the results obtained with the well-known analytical methods presented by Wang and Penzien. The results demonstrate that by increasing the rotational stiffness of the segmental joint, the bending moment increases. When the rotational stiffness ratio is less than 0.5, the positive and negative bending moment variations are more. The numerical modeling results show the variations in the bending moment and the difference between the positive and negative bending moment values increased by increasing the acceleration of seismic loading. Moreover, it is significant for the   values. By increasing the rotational stiffness ratio of the segmental joint, the axial force ratio decreases. By increasing the axial and shear stiffness ratio of segmental joint, the variations in the bending moment and axial force in segmental lining is not significant and is ignorable in designing segmental lining.
尽管节段式隧道衬砌经常用于地震区,但文献中并未充分考虑节段接头对地震荷载下节段式衬砌性能的影响。本文介绍了一项数值研究的结果,研究了地震荷载作用下纵向接缝的旋转、轴向和径向接缝刚度对管片隧道衬砌结构力的影响。三维有限元方法适用于建立分段的精细数值模型。通过与王和彭齐恩提出的著名分析方法的比较,验证了数值模型的有效性。结果表明,通过增加节段节点的转动刚度,弯矩增大。当转动刚度比小于0.5时,正弯矩和负弯矩的变化较大。数值模拟结果表明,随着地震荷载加速度的增加,弯矩的变化以及正负弯矩值之间的差异也会增加。此外,它对价值观具有重要意义。通过增加节段接头的转动刚度比,轴向力比减小。通过增加节段节点的轴向刚度和剪切刚度比,节段衬砌中弯矩和轴向力的变化并不显著,在节段衬砌设计中是可以忽略的。
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引用次数: 0
On Applicability of Some Indirect Tests for Estimation of Tensile Strength of Anisotropic Rocks 几种间接试验在各向异性岩石抗拉强度估算中的适用性
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.9220.1813
F. Rastegar, H. Nejati, A. Ghazvinian, M. R. Hadei, A. Nazerigivi
The tensile strength of rocks plays a noteworthy role in their failure mechanism, and its determination can be beneficial in optimizing the design of the rock structures. Schistose rocks due to their inherent anisotropy in different foliation directions show a diverse strength at each direction. The purpose of this work was to compare and assess the tensile strength of phyllite, which was obtained in direct and indirect tensile tests in different foliation directions. To this end, several phyllite specimens with different foliation angles (0o, 30o, 45o, 60o, and 90o) related to the loading axis (β) were prepared. Finally, the direct tensile test, diametrical and axial point load tests, Brazilian test, and Schmidt hammer test were conducted on 188 samples. The results of the experimental tests revealed that the maximum and minimum tensile strengths in direct tensile testing tension were directly related to the angles of 0o and 90o. Also it was observed that the Brazilian tensile strength overestimated the tensile strength. Furthermore, an exponential correlation was introduced between the direct tensile strength and the Brazilian tensile strength.
岩石的抗拉强度在其破坏机制中起着重要的作用,它的确定有助于岩石结构的优化设计。由于片岩在不同的片理方向上具有固有的各向异性,因此片岩在各个方向上表现出不同的强度。本文的目的是比较和评价千叶岩在不同理向上的直接和间接拉伸试验所得的抗拉强度。为此,制备了与加载轴(β)相关的不同叶理角(0、30、45、60、90)的千粒岩样品。最后,对188个试件进行了直接拉伸试验、直径和轴向点载荷试验、巴西试验和施密特锤试验。试验结果表明,直接拉伸试验张力的最大和最小抗拉强度与0°和90°角直接相关。同时发现巴西抗拉强度高估了抗拉强度。此外,引入了直接抗拉强度与巴西抗拉强度之间的指数相关关系。
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引用次数: 0
Dissolution of Nickel and Cobalt from Iron-Rich Laterite Ores Using Different Organic Acids 用不同有机酸从富铁红土矿中溶解镍和钴
IF 0.8 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-07-01 DOI: 10.22044/JME.2020.9564.1869
M. H. Nasab, M. Noaparast, H. Abdollahi
Due to the decreasing production of nickel and cobalt from sulfide sources, the Ni and Co extraction from the oxide ores (laterites) have become more prevalent. In this research work, the effects of calcination prior to leaching, acid concentration, percent solid, pH, and stirring speed on the nickel and cobalt recoveries from an iron-rich laterite ore sample were investigated using different organic acids. Then the response surface methodology was implemented in order to optimize the various parameters. By the design of experiments, the compound optimal concentrations of the three different organic acids (gluconic acid: lactic acid: citric acid with a ratio of 1:2:3) were 3.18 M, and S/L = 0.1, pH = 0.5, and the stirring speed = 386 rpm. With the aid of kinetic studies, a temperature of 75 °C, and a test time of 120 minutes, the highest nickel and cobalt recoveries were 25.5% and 37.6%, respectively. In the optimal conditions, the contribution of the percent solids to the nickel recovery was the most and negative, after which the contribution of pH was negative, and finally, the acid concentration had a positive effect. In the optimal conditions, the acid concentration, pH, and solid content were, respectively, important in the cobalt recovery. The SEM results showed that the surface of feed and residue particles in the optimal conditions was not significantly different, and the laboratory data was fitted to a shrinking core model. The results obtained indicated that the reaction rate was controlled by the diffusion reaction at the particle surface, and the activation energies of 11.09 kJ/mol for nickel and 28.04 kJ/mol for cobalt were consistent with this conclusion
由于硫化物来源的镍和钴产量下降,从氧化物矿石(红土)中提取镍和钴变得更加普遍。在这项研究工作中,使用不同的有机酸研究了浸出前煅烧、酸浓度、固体百分比、pH和搅拌速度对富铁红土矿样品中镍和钴回收率的影响。然后采用响应面方法对各种参数进行优化。通过实验设计,三种不同有机酸(葡萄糖酸:乳酸:柠檬酸,比例为1:2:3)的化合物最佳浓度为3.18M,S/L=0.1,pH=0.5,搅拌速度=386rpm。在动力学研究的帮助下,温度为75°C,试验时间为120分钟,镍和钴的最高回收率分别为25.5%和37.6%。在最佳条件下,固含量对镍回收率的贡献最大且为负,之后pH值的贡献为负,最后,酸浓度产生了积极影响。在最佳条件下,酸浓度、pH和固体含量分别对钴回收率很重要。SEM结果表明,在最佳条件下,进料和残渣颗粒的表面没有显著差异,实验室数据符合缩芯模型。结果表明,反应速率受颗粒表面扩散反应的控制,镍和钴的活化能分别为11.09kJ/mol和28.04kJ/mol
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引用次数: 1
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