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Enhancing Vibration Control in Cable–Tip–Mass Systems Using Asymmetric Peak Detector Boundary Control 利用非对称峰值检波器边界控制加强缆尖-质量系统的振动控制
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-11 DOI: 10.3390/act12120463
L. Acho, Gisela Pujol-Vázquez
In this study, a boundary controller based on a peak detector system has been designed to reduce vibrations in the cable–tip–mass system. The control procedure is built upon a recent modification of the controller, incorporating a non-symmetric peak detector mechanism to enhance the robustness of the control design. The crucial element lies in the identification of peaks within the boundary input signal, which are then utilized to formulate the control law. Its mathematical representation relies on just two tunable parameters. Numerical experiments have been conducted to assess the performance of this novel approach, demonstrating superior efficacy compared to the boundary damper control, which has been included for comparative purposes.
在这项研究中,设计了一种基于峰值检测系统的边界控制器,以减少电缆尖端质量系统的振动。控制程序建立在最近对控制器进行的修改基础上,采用了非对称峰值检测机制,以增强控制设计的鲁棒性。关键因素在于识别边界输入信号中的峰值,然后利用这些峰值制定控制法则。其数学表示仅依赖于两个可调参数。为评估这种新方法的性能,我们进行了数值实验,结果表明,与边界阻尼器控制相比,这种方法具有更高的效能。
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引用次数: 0
Design and Unbiased Control of Nine-Pole Radial Magnetic Bearing 九极径向磁悬浮轴承的设计与无偏控制
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-09 DOI: 10.3390/act12120458
Myounggyu D. Noh, Wonjin Jeong
Typical radial active magnetic bearings are structurally symmetric. For example, an eight-pole bearing uses two opposing pairs to control one axis by winding the pair in series. The magnetic force produced by an active magnetic bearing is quadratically proportional to coil currents and inversely proportional to the square of the gap between the bearing and the journal. Bias linearization is widely used to linearize the relationship of coil currents to the magnetic force. However, the bias currents increase ohmic losses and require a larger than necessary capacity of power amplifiers to supply the sum of bias and control currents. Unbiased control of symmetric bearings has the critical issue of slew-rate limiting. Unbiased control of unsymmetrical bearings can eliminate the need for bias currents while avoiding slew-rate singularity except in extreme cases. Although a generalized inversion of the force–current relationship of unbiased unsymmetrical bearings has been proposed previously, no experimental validation is reported. The main objective of this research is to implement the unbiased control strategy and show that exactly the same linear control strategy for eight-pole symmetric bearings can be applied to nine-pole unsymmetrical bearings on industry-scale compressor test rigs. Two test rigs are built: one with eight-pole symmetric bearings and another with nine-pole unsymmetrical bearings. Linear control algorithms are designed and applied. Both control algorithms are linear and consist of lead filters and notch filters. The test results show that the linear control design used for unsymmetrical bearings can achieve the same level of stability that the symmetric bearings provide, satisfying the sensitivity criterion specified by ISO 14839-3.
典型的径向有源磁轴承在结构上是对称的。例如,八极轴承使用两个相对的磁对,通过串联绕组来控制一个轴。有源磁轴承产生的磁力与线圈电流成二次方,与轴承和轴颈之间间隙的平方成反比。偏置线性化被广泛用于线性化线圈电流与磁力的关系。然而,偏置电流会增加欧姆损耗,并要求功率放大器的容量大于提供偏置电流和控制电流总和所需的容量。对称轴承的非偏置控制存在回转速率限制这一关键问题。非对称轴承的非偏置控制可以消除对偏置电流的需求,同时避免回转速率奇异(极端情况除外)。虽然之前有人提出了非偏置非对称轴承力-电流关系的广义反转,但没有实验验证的报道。本研究的主要目的是在工业规模的压缩机试验台上实施无偏控制策略,并证明八极对称轴承的线性控制策略可以完全适用于九极非对称轴承。我们搭建了两个试验台:一个装有八极对称轴承,另一个装有九极不对称轴承。设计并应用了线性控制算法。这两种控制算法都是线性的,由前导滤波器和陷波滤波器组成。测试结果表明,用于非对称轴承的线性控制设计可以达到与对称轴承相同的稳定性水平,满足 ISO 14839-3 规定的灵敏度标准。
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引用次数: 0
Multi-Objective Point Motion Planning for Assembly Robotic Arm Based on IPQ-RRT* Connect Algorithm 基于 IPQ-RRT* 连接算法的装配机械臂多目标点运动规划
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-09 DOI: 10.3390/act12120459
Qinglei Zhang, Haodong Li, Jianguo Duan, Jiyun Qin, Ying Zhou
Six-axis industrial assembly robotic arms are pivotal in the manufacturing sector, playing a crucial role in the production line. The IPQ-RRT* connect motion planning algorithm for the robotic arm is proposed to improve the assembly process by reducing the time of motion planning and improving the assembly efficiency. The new IPQ-RRT* connect algorithm improves the original PQ-RRT* algorithm applied to UAVs in two dimensions by adding a node-greedy bidirectional scaling strategy. An obstacle detection range is set on the node-greedy bidirectional scaling strategy, in which the existence of obstacles is judged, and different sampling strategies are used according to the judgment results to get rid of obstacles faster, while bidirectional sampling can further improve the operation efficiency of the algorithm. In addition, effective collision detection is realized by combining the hierarchical wraparound box method. Finally, the Bezier curve is utilized to smooth the trajectory of the assembly robotic arm, which improves the trajectory quality while ensuring that the assembly robotic arm does not collide with obstacles. This paper takes the actual assembly process of an intelligent assembly platform as an example and proves the feasibility and effectiveness of the algorithm through simulation experiments and real I5 assembly robotic arm experiments.
六轴工业装配机械臂在制造业中举足轻重,在生产线上发挥着关键作用。为改进装配过程,减少运动规划时间,提高装配效率,提出了机械臂的 IPQ-RRT* 连接运动规划算法。新的 IPQ-RRT* connect 算法改进了原有的 PQ-RRT* 算法,增加了节点贪婪双向缩放策略,适用于二维无人机。在节点贪婪双向缩放策略上设置了障碍物检测范围,在此范围内判断障碍物的存在,并根据判断结果采用不同的采样策略,从而更快地清除障碍物,而双向采样可以进一步提高算法的运行效率。此外,结合分层包围盒方法,还能实现有效的碰撞检测。最后,利用贝塞尔曲线对装配机械臂的轨迹进行平滑处理,在提高轨迹质量的同时,确保装配机械臂不会与障碍物发生碰撞。本文以某智能装配平台的实际装配过程为例,通过仿真实验和真实的 I5 装配机械臂实验,证明了该算法的可行性和有效性。
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引用次数: 0
A Review of Nonlinear Mechanisms for Frequency Up-Conversion in Energy Harvesting 能量收集中频率上转换的非线性机制综述
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-08 DOI: 10.3390/act12120456
Michele Rosso, R. Ardito
Vibration-based energy harvesting has garnered considerable attention from researchers over the past two decades, using different transduction mechanisms. In this context, the utilization of piezoelectric materials has proven to be highly successful, due to their power density, across a broad range of voltages. A primary challenge in environmental vibration harvesting lies in the frequency mismatch between the devices, which typically exhibit optimal performance at hundreds or thousands of hertz due to their small size (centimeter or millimeter) and the environmental vibration. The latter has considerable energy density around tens of hertz. For this reason, over the last 15 years, the scientific community has concentrated on exploring techniques for band broadening or frequency up-conversion by intentionally introduced (or designed) nonlinearities. This review, following an introduction to the topic of vibration energy harvesting, provides a description of the primarily developed mechanisms, presenting a chronological development for each, from the initial works to the most recent advancements. Additionally, the review touches upon implementation efforts at the micro-electromechanical systems (MEMS) scale for each described technique. Finally, the incorporation of nonlinearities through electronic circuits to enhance performance is briefly discussed.
在过去的二十年里,基于振动的能量收集已经引起了研究人员的广泛关注,使用了不同的转导机制。在这种情况下,压电材料的利用已被证明是非常成功的,因为它们的功率密度,在很宽的电压范围内。环境振动采集的主要挑战在于设备之间的频率不匹配,由于其小尺寸(厘米或毫米)和环境振动,通常在数百或数千赫兹时表现出最佳性能。后者有相当大的能量密度在几十赫兹左右。因此,在过去的15年里,科学界一直致力于探索通过有意引入(或设计)非线性来扩大频带或频率上变频的技术。这篇综述,在介绍了振动能量收集的主题之后,提供了对主要开发机制的描述,从最初的工作到最近的进展,按时间顺序展示了每种机制的发展。此外,回顾涉及在微机电系统(MEMS)规模的实施工作,为每一个描述的技术。最后,简要讨论了通过电子电路引入非线性来提高性能。
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引用次数: 0
A Review of Piezoelectric Energy Harvesting: Materials, Design, and Readout Circuits 压电能量收集综述:材料、设计和读出电路
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-08 DOI: 10.3390/act12120457
Eugenio Brusa, Anna Carrera, C. Delprete
Mechanical vibrational energy, which is provided by continuous or discontinuous motion, is an infinite source of energy that may be found anywhere. This source may be utilized to generate electricity to replenish batteries or directly power electrical equipment thanks to energy harvesters. The new gadgets are based on the utilization of piezoelectric materials, which can transform vibrating mechanical energy into useable electrical energy owing to their intrinsic qualities. The purpose of this article is to highlight developments in three independent but closely connected multidisciplinary domains, starting with the piezoelectric materials and related manufacturing technologies related to the structure and specific application; the paper presents the state of the art of materials that possess the piezoelectric property, from classic inorganics such as PZT to lead-free materials, including biodegradable and biocompatible materials. The second domain is the choice of harvester structure, which allows the piezoelectric material to flex or deform while retaining mechanical dependability. Finally, developments in the design of electrical interface circuits for readout and storage of electrical energy given by piezoelectric to improve charge management efficiency are discussed.
机械振动能量是一种无限的能量来源,它是由连续或不连续的运动提供的,可以在任何地方找到。由于能量收集器的存在,这种能源可以用来发电来补充电池或直接为电气设备供电。这些新装置是基于压电材料的利用,压电材料可以将振动的机械能转化为可用的电能,因为它们具有固有的特性。本文的目的是强调三个独立但密切相关的多学科领域的发展,从压电材料及其相关制造技术的结构和具体应用开始;本文介绍了具有压电性能的材料的最新进展,从经典的无机物(如PZT)到无铅材料,包括可生物降解和生物相容性材料。第二个领域是收割机结构的选择,它允许压电材料弯曲或变形,同时保持机械可靠性。最后,讨论了用于压电读出和存储电能以提高电荷管理效率的电接口电路的设计进展。
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引用次数: 0
Soft-Coiled Pneumatic Actuator with Integrated Length-Sensing Function for Feedback Control 集成长度感应功能的软线圈气动执行器,用于反馈控制
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-08 DOI: 10.3390/act12120455
Jacob R. Greenwood, Wyatt Felt
SPIRA Coil actuators are formed from thin sheets of PET plastic laminated into a coil shape that unfurls like a “party horn” when inflated, while many soft actuators require large pressures to create only modest strains, SPIRA Coils can easily be designed and fabricated to extend over dramatic distances with relatively low working pressures. Internal metalized PET strips separate in the extended portion of the actuator, creating an electrical circuit with a resistance that corresponds to the actuator length. This paper presents and experimentally validates easy-to-use design models for the actuators’ self-retracting spring stiffness, its pneumatic extension force, and its internal length-sensing electrical resistance. Testing of the self-sensing capabilities demonstrates that the embedded sensor can be used to determine the actuator length with virtually no hysteresis. Feedback control with the resistance-based sensing resulted in length-control errors within 5% of the extended actuator length (i.e., 3 cm of 60 cm).
SPIRA线圈执行器由PET塑料薄片层压成线圈形状形成,膨胀时像“派对喇叭”一样展开,而许多软执行器需要大压力才能产生适度的应变,SPIRA线圈可以很容易地设计和制造,以相对较低的工作压力延伸到戏剧性的距离。内部金属化PET条在致动器的延伸部分分离,形成具有与致动器长度对应的电阻的电路。本文提出并实验验证了易于使用的执行器自缩回弹簧刚度、气动延伸力和内部长度感应电阻的设计模型。自传感能力的测试表明,嵌入式传感器可以用来确定执行器的长度,几乎没有迟滞。反馈控制与基于电阻的传感导致长度控制误差在5%的扩展执行器长度(即,3厘米60厘米)。
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引用次数: 0
Parameter Identification of Permanent Magnet Synchronous Motor with Dynamic Forgetting Factor Based on H∞ Filtering Algorithm 基于 H∞ 滤波算法的带动态遗忘因子的永磁同步电机参数识别
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.3390/act12120453
Tianqing Yuan, Jiu Chang, Yupeng Zhang
To address system parameter changes during permanent magnet synchronous motor (PMSM) operation, an H∞ filtering algorithm with a dynamic forgetting factor is proposed for online identification of motor resistance and inductance. First, a standard linear discrete PMSM parameter identification model is established; then, the discrete H∞ filtering algorithm is derived using game theory reducing state and measurement noise influence. A cost function is defined, solving extremes values of different terms. A dynamic forgetting factor is introduced to the weighted combination of initial and current measurement noise covariance matrices, eliminating identification issues from different initial values. On this basis, a dynamic forgetting factor is added to weigh the combination of the initial measurement noise covariance matrix and the current measurement noise covariance matrix, which eliminates the influence of the discrimination error caused by the different initial values. Finally, the identification model is built in MATLAB/Simulink for simulation analysis to verify the feasibility of the proposed algorithm. The simulation results show the proposed H∞ filtering algorithm rapidly and accurately identifies resistance and inductance values with significantly improved robustness. The forgetting factor enables quick stable recognition even with poor initial values, enhancing PMSM control performance.
针对永磁同步电机运行过程中系统参数的变化,提出了一种带动态遗忘因子的H∞滤波算法,用于电机电阻和电感的在线辨识。首先,建立了标准的线性离散PMSM参数辨识模型;然后,利用博弈论推导了离散H∞滤波算法,减小了状态和测量噪声的影响。定义一个成本函数,求解不同项的极值。在初始和当前测量噪声协方差矩阵的加权组合中引入动态遗忘因子,消除了不同初始值的识别问题。在此基础上,加入动态遗忘因子对初始测量噪声协方差矩阵与当前测量噪声协方差矩阵的组合进行加权,消除了初始值不同导致的判别误差的影响。最后,在MATLAB/Simulink中建立识别模型进行仿真分析,验证了所提算法的可行性。仿真结果表明,提出的H∞滤波算法能够快速准确地识别电阻和电感值,鲁棒性显著提高。遗忘因子即使在初始值较差的情况下也能实现快速稳定的识别,提高了永磁同步电机的控制性能。
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引用次数: 0
An Accurate Dynamic Model Identification Method of an Industrial Robot Based on Double-Encoder Compensation 基于双编码器补偿的工业机器人精确动态模型识别方法
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.3390/act12120454
Xun Liu, Yangshuyi Xu, Xiaogang Song, Tuochang Wu, Lin Zhang, Yanzheng Zhao
Aiming at the challenges to accurately simulate complex friction models, link dynamics, and part uncertainty for high-precision robot-based manufacturing considering mechanical deformation and resonance, this study proposes a high-precision dynamic identification method with a double encoder. Considering the influence of the dynamic model of the manipulator on its control accuracy, a three-iterative global parameter identification method based on the least square method and GMM (Gaussian Mixture Model) under the optimized excitation trajectory is proposed. Firstly, a bidirectional friction model is constructed to avoid using residual torque to reduce the identification accuracy. Secondly, the condition number of the block regression matrix is used as the optimization objective. Finally, the joint torque is theoretically identified with the weighted least squares method. A nonlinear model distinguishing between high and low speeds was established to fit the nonlinear friction of the robot. By converting the position and velocity of the motor-side encoder to the linkage side using the deceleration ratio, the deformation quantity could be calculated based on the discrepancy between theoretical and actual values. The GMM algorithm is used to compensate the uncertainty torque that was caused by model inaccuracy. The effectiveness of the proposed method is verified by a simulation and experiment on a 6-DoF industrial robot. Results prove that the proposed method can enhance the online torque estimation performance by up to 20%.
针对高精度机器人制造中考虑机械变形和共振的复杂摩擦模型、连杆动力学和零件不确定性的精确仿真挑战,提出了一种双编码器高精度动态识别方法。考虑到机械臂动力学模型对其控制精度的影响,提出了一种优化激励轨迹下基于最小二乘法和高斯混合模型的三迭代全局参数辨识方法。首先,建立了双向摩擦模型,避免了使用残余力矩降低识别精度;其次,以分块回归矩阵的条件数作为优化目标;最后,利用加权最小二乘法对关节力矩进行了理论辨识。为了拟合机器人的非线性摩擦,建立了区分高低速的非线性模型。利用减速比将电机侧编码器的位置和速度转换到连杆侧,根据理论值与实际值的差异计算出变形量。采用GMM算法对模型不准确引起的不确定力矩进行补偿。通过一个六自由度工业机器人的仿真和实验验证了该方法的有效性。结果表明,该方法可使在线转矩估计性能提高20%。
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引用次数: 0
A Study on Eddy Current Reduction Shape of Single-Phase Claw-Pole Motor 单相爪极电机涡流抑制形状研究
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-07 DOI: 10.3390/act12120451
Na-Rim Jo, Ye-Seo Lee, Hyun-Jo Pyo, Dong-Hoon Jung, Kwang-Soo Kim, Won-Ho kim
The claw-pole motor, known for its simple structure, is widely used in various fields due to its cost competitiveness. However, a drawback of the fixed-stator-type claw-pole motor is its vulnerability to eddy current losses. Therefore, this paper presents a single-phase claw-pole motor applied as a motor for cooling fans, with the aim of reducing eddy current losses and improving performance based on shape optimization, ultimately resulting in a single-phase claw-pole motor that meets the desired performance. The validity of this approach is verified through 3D finite element analysis (FEA).
爪极电机以其结构简单而著称,具有成本竞争力,被广泛应用于各个领域。然而,固定定子式爪极电机的缺点是易受涡流损耗的影响。因此,本文提出了一种单相爪极电机作为冷却风扇的电机,目的是在形状优化的基础上减少涡流损耗,提高性能,最终得到满足性能要求的单相爪极电机。通过三维有限元分析(FEA)验证了该方法的有效性。
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引用次数: 0
Mechanical Design and Experiments of a New Rotational Variable Stiffness Actuator for Hybrid Passive–Active Stiffness Regulation 用于被动-主动混合刚度调节的新型旋转可变刚度致动器的机械设计与实验
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-12-04 DOI: 10.3390/act12120450
Caidong Wang, Pengfei Gao, Xinjie Wang, Hong Wang, Xiaoli Liu, Huadong Zheng
To improve collision safety in robot–human collaborative applications, increasing attention has been paid to rotational variable stiffness actuators. A new rotational variable stiffness actuator, which works in two stages, is proposed for hybrid passive–active stiffness regulation. The passive stage is based on the motions of springs driven by the rack-and-pinion systems, elastically converting the shaft’s rotation into the inner shell rotation fixed to the internal gear of the active stage. The active stage is designed to achieve the movement of the pivot point located on the roller actuated by the adjustment motor, providing the output angle of the output shaft. The two pairs of rack-and-pinion systems of the passive stage and the two pairs of planetary gears of the active stage are designed for side-by-side placement, improving the stability and balance of the stiffness regulation process. Two symmetrical cam-slider mechanisms acting as leverage pivots ensure the synchronous movements of the two rollers. The variable stiffness actuator is designed and validated by simulations and experiments. Strength analysis and stiffness analysis are presented. The designed actuator can obtain the range of stiffness adjustment of 35–3286 N·mm/deg. The range of the angle difference between the input and output shafts is ±48°.
为了提高人机协作应用中的碰撞安全性,旋转变刚度作动器越来越受到人们的关注。提出了一种两级工作的旋转变刚度执行器,用于混合被动-主动刚度调节。被动平台是基于齿轮齿条系统驱动的弹簧运动,将轴的旋转弹性地转化为固定在主动平台内齿轮上的内壳旋转。主动工作台设计用于实现位于滚筒上的枢轴点的运动,由调节电机驱动,提供输出轴的输出角度。被动工作台的两对齿条齿轮系统和主动工作台的两对行星齿轮设计为并排放置,提高了刚度调节过程的稳定性和平衡性。两个对称凸轮滑块机构作为杠杆轴,确保两个滚子的同步运动。设计了变刚度作动器,并通过仿真和实验对其进行了验证。给出了强度分析和刚度分析。所设计的执行机构可获得35 ~ 3286 N·mm/°的刚度调节范围。输入输出轴的角度差范围为±48°。
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引用次数: 0
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Actuators
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