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Effect of glass and carbon fibres on the compressive and flexural strength of the polymer concrete composite 玻璃纤维和碳纤维对聚合物混凝土复合材料抗压和抗弯强度的影响
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-12-24 DOI: 10.14743/apem2020.4.377
O. Petruška, J. Zajac, D. Dupláková, V. Simkulet, J. Duplák, F. Botko
This article is focused on testing the mechanical properties of polymer concrete testing samples. After a thorough literature search, the basic conditions of the research were determined and under the standards, three types of samples of special new concrete mixtures were created as a building element for special CNC machines. The samples were subjected to the research of the influence of used fillers, binders and additives on their properties. Testing was carried out in a certified laboratory and included checking the dimensions of the test bodies, weighing on the calibrated weight, determining the volumetric weight, determining the maximum load of the testing samples using special devices and then determining the compressive strength, or flexural tensile strength according to the relevant formulas. The final part of the testing also examined the morphology and mapping of the chemical composition with a focus on carbon, oxygen and aluminum using an electron microscope. The obtained results clearly show an increase in tensile and compressive strength using dispersed carbon fibre reinforcement of approximately 4 MPa. The conclusion of the article provides an overall summary of the results obtained and a summary of the features.
本文主要对聚合物混凝土的力学性能进行测试。通过深入的文献检索,确定了研究的基本条件,并根据标准,创建了三种新型特殊混凝土混合料样品,作为专用数控机床的建筑构件。研究了填料、粘结剂和添加剂对样品性能的影响。测试在经过认证的实验室进行,包括检查测试体的尺寸,在校准的重量上称重,确定体积重量,使用专用设备确定测试样品的最大载荷,然后根据相关公式确定抗压强度或弯曲拉伸强度。测试的最后一部分还检查了化学成分的形态和地图,重点是碳、氧和铝,使用电子显微镜。得到的结果清楚地表明,使用分散碳纤维增强的拉伸和抗压强度增加了约4 MPa。文章的结论部分对所获得的结果进行了总体总结,并对其特点进行了总结。
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引用次数: 1
A simulation-based approach to study the influence of different production flows on manufacturing of customized products 基于仿真的方法研究不同生产流程对定制产品制造的影响
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-12-24 DOI: 10.14743/apem2020.4.379
K. Żywicki, P. Rewers
Manufacturing products tailored to the individual requirements of customers is a must if companies want to compete effectively on the market. The production of customized goods poses new challenges for all areas of functioning of production systems. It is necessary to adopt such rules and methods that will allow a flexible response to product design changes and their demand In the organization of production flow (materials and information). The article presents research carried out in the SmartFactory laboratory of the Poznań University of Technology regarding the impact of the structure of products (customization) on the realization of current production orders. The research was carried out using the FlexSim simulation environment. Based on simulation experiments for three forms of organization of production flow with varying degrees of flexibility of production resources, an analysis was made of the time of execution of various sets of production orders and the level of use of available working time. The results of research indicate that in the production of products with low and high planned labor consumption, the use of universal production station is the most advantageous. For such a solution, the degree of utilization of the available working time of production stations is also the highest. It was also found that the principles of scheduling production orders affect the effectiveness of the production system. The best results were obtained for the production schedule, where the sequence of production orders was established from the lowest planned time of resource loading.
如果公司想要在市场上有效竞争,就必须根据客户的个性化要求制造产品。定制产品的生产对生产系统的所有功能领域提出了新的挑战。有必要采用这样的规则和方法,将允许灵活地响应产品设计的变化和他们的需求在生产流程(材料和信息)的组织。本文介绍了在波兹纳斯工业大学智能工厂实验室进行的关于产品结构(定制)对当前生产订单实现的影响的研究。研究采用FlexSim仿真环境进行。通过对生产资源柔性程度不同的三种生产流程组织形式的仿真实验,分析了不同生产订单组的执行时间和可用工作时间的利用水平。研究结果表明,在低计划劳动消耗和高计划劳动消耗的产品生产中,使用通用生产工位是最有利的。对于这种解决方案,生产工位的可用工作时间的利用程度也是最高的。研究还发现,生产订单调度的原则影响着生产系统的有效性。生产计划的结果最好,其中生产订单顺序是从最低计划资源加载时间建立的。
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引用次数: 6
Using a discrete event simulation as an effective method applied in the production of recycled material 将离散事件模拟作为一种有效的方法应用于回收材料的生产
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-12-24 DOI: 10.14743/apem2020.4.376
L. Knapčíková, A. Behúnová, M. Behun
Technological processes play an essential task in the enterprise's production system. The behaviour and functioning of these systems cannot be predicted with certainty as they belong to a group of probable determinate structures. Generally, if we wanted to know precisely the behaviour of this condition in advance, we would have to be able to describe them mathematically or observe the action of the system on a real object. By applying discrete event simulation software, we realize the development of environmentally friendly products and using the simulation, we gain the certainty that the planned tasks can be implemented in a given time frame, while the simulation of the production process can help to clearly clarify and better understand the processes. To choose the optimal manufacturing ways of cleaning the fabrics component from waste tyres, we used the Witness discrete event simulation software to determine the usability and time occupancy of individual machines in the production of new fabric-based material. We simulated the ultrasonic method of cleaning the fabrics component from waste tyres and the subsequent creation of the test specimen. After the simulation, the obtained data can be used by a selection of type and number of machines and auxiliary equipment, by numbers of tools and fixtures, and by numbers of transport equipment. Obtained results bring the best layout of the workplace, the optimal dose of input materials and resources used in production. We have identified bottlenecks in the machines with long waiting times. The research priority was to reduce bottlenecks and increase the effectiveness of the entire of production line.
工艺流程在企业生产系统中起着至关重要的作用。由于这些系统属于一组可能确定的结构,因此它们的行为和功能无法确定地预测。一般来说,如果我们想提前准确地知道这种情况的行为,我们就必须能够用数学方法描述它们,或者观察系统对真实物体的作用。通过应用离散事件仿真软件,我们实现了环保产品的开发,通过仿真,我们获得了在给定的时间框架内可以实现计划任务的确定性,而生产过程的仿真可以帮助我们清晰地阐明和更好地理解过程。为了选择从废轮胎中清洗织物组件的最佳制造方式,我们使用Witness离散事件模拟软件来确定新织物基材料生产中各个机器的可用性和时间占用。我们模拟了从废轮胎中清洗织物成分的超声波方法和随后的测试样品的创建。仿真后得到的数据可用于选择机器和辅助设备的类型和数量、工具和夹具的数量以及运输设备的数量。所获得的结果带来了最佳的工作场所布局,最优的投入材料和生产中使用的资源。我们已经确定了等待时间较长的机器的瓶颈。研究的重点是减少瓶颈,提高整个生产线的效率。
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引用次数: 8
Testing of novel nano gold ink for inkjet printing 喷墨印刷用新型纳米金油墨的测试
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.371
R. Rudolf, P. Majerič, D. Golub, H. R. Tiyyagura
Gold nanoparticles (GNPs) were synthesised by the Ultrasonic Spray Pyrolysis (USP) process and collected in deionised water with the addition of a stabiliser, i.e. PVP (0.1 wt.%). With the use of a rotary evaporator, a highly concentrated GNPs’ suspension was achieved (600 ppm concentration of GNPs), which was used di‐ rectly as novel nano gold ink for inkjet printing. The physical and chemical charac‐ teristics of such prepared nano gold ink were explained in detail by the use of Zeta () Potential, ATR‐FTIR spectroscopy, UV/VIS spectroscopy, and nanoparticle size was identified through SEM. With nano gold ink the chosen pattern was printed onto photo paper, which was characterised for confirming the presence of gold with optical and SEM/EDX observations. The observations revealed that the tested printed nano gold ink on the paper provided a new route for the fabrication of paper‐based electrochemical immunosensors, colorimetric sensors and nano‐ metallic biomedical sensors. © 2020 CPE, University of Maribor. All rights reserved.
通过超声波喷雾热解(USP)工艺合成金纳米颗粒(GNPs),并在加入稳定剂PVP (0.1 wt.%)的去离子水中收集。利用旋转蒸发器,获得了高浓度的GNPs悬浮液(GNPs浓度为600 ppm),该悬浮液直接用作喷墨印刷的新型纳米金油墨。利用Zeta (Zeta)电位、ATR - FTIR光谱、UV/VIS光谱对制备的纳米金墨水的物理化学特性进行了详细的分析,并通过扫描电镜对纳米颗粒的大小进行了表征。用纳米金墨水将选定的图案印在相纸上,其特征是通过光学和扫描电镜/EDX观察来确认金的存在。研究结果表明,在纸上印刷纳米金墨水为制备基于纸的电化学免疫传感器、比色传感器和纳米金属生物医学传感器提供了一条新的途径。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 3
An exact approach for the consistent vehicle routing problem (ConVRP) 一种求解一致车辆路径问题的精确方法
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.363
L. Barros, R. Linfati, J. Escobar
This paper proposes a mathematical model for the Consistent Vehicle Routing Problem (ConVRP). The ConVRP is an extension of the VRP, considering customer satisfaction through consistent service. The consistency may be based on time or on the vehicle that offers the service. This paper proposes a novel mathematical model that allows solving the ConVRP for several companies for which visits to the customers need to be from the same service provider (namely, the same vehicle and driver). The efficiency of the model is tested on structured instances by changing customer distribution (uniform or clustered), depot location, and arrival time to the customer and re‐ moving certain constraints to see if they affect the performance of the objective function. The mathematical model is flexible and could be adapted to any characteristic of instances. The model was devel‐ oped in the AMPL programming language and solved with the solvers CPLEX and Gurobi. The results are promising based on the efficiency of the proposed method at solving the problem. This paper proposes a mathematical mixed‐integer linear programming model to solve the ConVRP. The proposed model can determine the total travel time of a vehicle fleet for a certain number of specific days, which routes should be taken by each vehicle per day, and the vehicles' arrival time for each customer. The mathematical model was tested on structured instances by analyzing changes to aspects such as customer distribution (uniform or clustered), depot loca‐ tion, arrival time at the customer, and removing certain constraints that affect the performance of the objective function. The model was developed in the AMPL programming language and solved with the solvers CPLEX and Gurobi. Although a mathematical model for the ConVRP at‐ tracts growing attention due to the few studies related to the problem. The mathematical struc‐ ture of the model is novel, and to the best of the author's knowledge, this is the first time a model for the ConVRP solves real and structured instances for companies that provide a consistent service over time, such as courier companies, elderly care service companies, and cleaning sec‐ tors, under realistic constraints.
本文提出了一致车辆路径问题(ConVRP)的数学模型。ConVRP是VRP的延伸,通过一致的服务来考虑客户满意度。一致性可能基于时间或提供服务的车辆。本文提出了一种新的数学模型,该模型允许解决几个公司的ConVRP问题,这些公司的客户访问需要来自同一服务提供商(即同一车辆和驾驶员)。通过改变客户分布(统一或集群)、仓库位置和客户到达时间,以及移除某些约束,看看它们是否影响目标函数的性能,在结构化实例上测试了模型的效率。该数学模型是灵活的,可以适应实例的任何特征。该模型是用AMPL编程语言开发的,用CPLEX和Gurobi求解。基于所提出的方法在解决问题上的效率,结果是有希望的。本文提出了一个数学混合整数线性规划模型来求解ConVRP问题。该模型可以确定车辆在特定天数内的总行驶时间,每辆车每天应该走哪条路线,以及每个客户到达车辆的时间。通过分析客户分布(统一或聚集)、仓库位置、到达客户的时间等方面的变化,并消除影响目标函数性能的某些约束,在结构化实例上对数学模型进行了测试。该模型采用AMPL编程语言开发,用CPLEX和Gurobi求解。尽管由于与此问题相关的研究较少,一个关于ConVRP的数学模型正受到越来越多的关注。该模型的数学结构是新颖的,据作者所知,这是第一次为在现实约束下提供一致服务的公司(如快递公司、老年人护理服务公司和清洁行业)解决真实和结构化的实例。
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引用次数: 9
Interactive impacts of overconfidence and fairness concern on supply chain performance 过度自信与公平关注对供应链绩效的交互影响
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.365
Z. J. Zhang, P. Wang, M. Wan, J. H. Guo, C. Luo
For exploring the interactive impacts of overconfidence and fairness concern on optimal decisions of manufacturer and retailer, we establish Stackelberg models with these two behavioural preferences in a two‐echelon supply chain, wherein retailer has two behavioural preferences. The optimal equilibrium results are compared in different scenarios, namely the retailer with no be‐ havioural preference, with single‐behavioural preference and with the two behavioural preferences. Although previous literatures have proven that overconfidence or fairness concern has a negative influence on retailer, we find that the retailer always benefits from these two behavioural preferences, whether it is retail price, sales effort or utility. This is because when the over‐ confident degree is within a reasonable range, overconfidence and fairness concern have a positive influence on retailer's decision‐making, and when the overconfident degree is high, the fairness concern preference can suppress the adverse effects caused by overconfidence. Compared with the preference of fairness concern, the overconfident preference plays a leading role in supply chain performance, which mainly manifests in retailer’s decisions, utility and manufacturer profit. Moreover, the wholesale price and profit of the rational manufacturer may become worsen due to the fairness concern of retailer. © 2020 CPE, University of Maribor. All rights reserved.
为了探讨过度自信和公平关注对制造商和零售商最优决策的交互影响,我们在两级供应链中建立了包含这两种行为偏好的Stackelberg模型,其中零售商有两种行为偏好。最优均衡结果在不同的情况下进行了比较,即零售商没有行为偏好,有单一行为偏好和有两种行为偏好。虽然之前的文献已经证明过度自信或公平关注对零售商有负面影响,但我们发现无论是零售价格、销售努力还是效用,零售商总是从这两种行为偏好中受益。这是因为当过度自信程度在合理范围内时,过度自信和公平关注对零售商的决策有正向影响,而当过度自信程度较高时,公平关注偏好可以抑制过度自信带来的不利影响。与关注公平的偏好相比,过度自信的偏好对供应链绩效起主导作用,主要表现在零售商决策、效用和制造商利润三个方面。此外,由于零售商的公平考虑,理性制造商的批发价格和利润可能会恶化。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 4
Simulation-based time evaluation of basic manual assembly tasks 基于仿真的基本手工装配任务时间评估
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.369
M. Turk, M. Pipan, M. Šimic, N. Herakovič
The paper presents a simple simulation model of the lifting procedure that can be used to predict the total time required for the sequence of basic manu‐ al assembly tasks depending on the various parameters of the load and with regard to the workers’ health. The aim of the research is to determine the appropriateness of using simulation tool for (re)setting time standards for manual assembly tasks. An avatar in the simulation model performs sequenc‐ es of tasks with a handling mass of up to 20.5 kg. The individual times ob‐ tained from the simulation model were analysed and compared with several time prediction methods and validated in laboratory environment. An analy‐ sis of the influence of different load parameters on the total time was also performed. Dependency is mostly linear, so from the practitioner point of view, we can predict with reasonable certainty the total time for any sequence of manual assembly tasks for every size and mass of the box. Based on the results we can confirm that simulation tool JACK is suitable not only for ergo‐ nomic analyses but also for setting time standards for the workers. Further‐ more, with the simulation tool we analyse the process and get the accurate results in shorter time compared to other mentioned methods. © 2020 CPE, University of Maribor. All rights reserved.
本文提出了一个简单的起重过程仿真模型,该模型可用于根据负载的各种参数和工人的健康状况,预测基本手动装配任务序列所需的总时间。研究的目的是确定使用仿真工具(重新)设置人工装配任务的时间标准的适当性。仿真模型中的虚拟角色执行一系列任务,处理质量高达20.5 kg。对仿真模型得到的单个时间进行了分析,并与几种时间预测方法进行了比较,并在实验室环境中进行了验证。分析了不同负载参数对总时间的影响。依赖性大多是线性的,因此从实践者的角度来看,我们可以合理确定地预测每个尺寸和质量的盒子的任何手工组装任务序列的总时间。基于结果,我们可以证实,模拟工具JACK不仅适用于人体经济学分析,也适用于为工人设定时间标准。此外,与其他提到的方法相比,我们使用仿真工具分析过程并在更短的时间内获得准确的结果。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 7
Computational analysis of cavitation at the tongue of the volute of a centrifugal pump at overload conditions 超载条件下离心泵蜗壳舌部空化的计算分析
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.366
Q. Hu, Y. Yang, W. Cao
Volute pump is the most common used centrifugal pump. As cavitation highly contributes to deteriorating the performance of the pump, anti‐cavitation performance is one of its design specifications. To clarify the cavitation evolu‐ tion at the tongue of the volute of a centrifugal pump at overload conditions and its influence on the flow field in the impeller, numerical simulation with ANSYS CFD and a hydraulic test were conducted on a volute pump at several flow rates above optimal value. The cavity distribution and the blade loading distribution were analyzed. And the characteristics of the pressure fluctuation of the monitoring points located in volute casing were obtained and compared with each other. Results showed that cavitation may first emerge at the tongue rather than the impeller inlet at overload conditions. The alternative stress resulting from periodical radial force increases obviously as the extent of cavitation at the tongue. Meanwhile, the mean cavity length grows as each blade comes close to the tongue, and causes a decrease in performance be‐ cause of a reduction or closure of flow passages. The pressure pulsation in the volute is consistent with the blade passing frequency whether cavitation occurs or not, while the pulsation intensity increases obviously after cavita‐ tion inception. From the first section to the eighth section of volute, the pulsa‐ tion intensity of impeller outlet decreases gradually. The results are then compared to provide a reference for the optimum design of the anti‐cavitation performance of centrifugal pump. © 2020 CPE, University of Maribor. All rights reserved.
蜗壳泵是最常用的离心泵。由于汽蚀严重影响泵的性能,因此抗汽蚀性能是泵的设计指标之一。为了弄清离心泵蜗壳舌部在过载工况下的空化演化规律及其对叶轮内流场的影响,利用ANSYS CFD软件对某蜗壳泵在超过最优流量时进行了数值模拟和水力试验。对空腔分布和叶片载荷分布进行了分析。并对蜗壳内各监测点的压力波动特征进行了比较。结果表明:在过载工况下,空化可能首先出现在叶片舌部,而不是叶轮进口;周期性径向力产生的交变应力随舌部空化程度的增大而明显增大。与此同时,平均空腔长度随着每个叶片靠近舌面而增加,并且由于流动通道的减少或关闭而导致性能下降。无论空化与否,蜗壳内压力脉动与叶片通过频率基本一致,空化发生后脉动强度明显增大。从蜗壳第1段到第8段,叶轮出口脉动强度逐渐减小。并对结果进行了比较,为离心泵抗汽蚀性能的优化设计提供参考。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 6
Optimization of process performance by multiple pentagon fuzzy responses: Case studies of wire-electrical discharge machining and sputtering process 基于多重五边形模糊响应的工艺性能优化:以线切割加工和溅射工艺为例
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.367
A. Al-Refaie, N. Lepkova, G. Abbasi, G. Bani Domi
This research developed mathematical models to optimize process perfor‐ mance for multiple pentagon fuzzy quality responses. Initially, each quality response was represented by a pentagon membership function. Then, the combination of optimal factor levels was obtained for each response replicate. Those optimal combinations were then used to construct pentagon regression models for each response. A pentagon fuzzy optimization model was formu‐ lated and solved to determine the combination of optimal factor levels at each element of pentagon response’s fuzzy number. Two real case studies, i.e. wire‐ electrical discharge machining and sputtering process, were provided for illustration. Optimal results of the two case studies revealed that the pro‐ posed procedure effectively optimized performance under uncertainty and provided larger improvement in multiple quality characteristics. In conclu‐ sion, the proposed procedure may enhance the process engineer’s knowledge about effects of uncertainty on process/product performance and help practi‐ tioners decide the proper adjustments of factor levels in order to enhance performance of electrical discharge machining and sputtering process. © 2020 CPE, University of Maribor. All rights reserved.
本研究开发了数学模型来优化多个五边形模糊质量响应的过程性能。最初,每个质量响应由五边形隶属函数表示。然后,对每个响应重复进行最优因子水平组合。然后使用这些最佳组合为每个响应构建五边形回归模型。建立并求解五边形模糊优化模型,确定五边形响应模糊数各元素的最优因子水平组合。两个实际案例研究,即线材放电加工和溅射工艺,提供了说明。两个案例研究的优化结果表明,所提出的程序有效地优化了不确定条件下的性能,并在多个质量特征方面提供了较大的改进。总之,所建议的程序可以提高工艺工程师对不确定性对工艺/产品性能影响的认识,并帮助从业者决定适当调整因素水平,以提高电火花加工和溅射工艺的性能。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 1
An integrated CNC system for chatter suppression in turning 车削颤振抑制的集成数控系统
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2020-09-27 DOI: 10.14743/apem2020.3.368
M. Jasiewicz, K. Miądlicki
Self‐excited chatter vibrations are one of factors affecting the reduction of cutting efficiency, especially while machining highly compliant machine parts. Their occurrence can be limited by the proper technological parameters selec‐ tion. These parameters can be determined by analysing the cutting process stability, which requires knowledge of the machine‐tool‐workpiece system dynamic properties. Normally, these properties are determined experimental‐ ly, which is troublesome in industrial practice. This article presents a method in which dynamic properties are calculated by single‐board computer inte‐ grated with a Computer Numerical Control (CNC) system, with no need to carry out additional experimental tests. It is possible with the receptance coupling approach which allows for obtaining the workpiece geometry by analyzing the machining program and then determining the machine tool – workpiece system dynamic properties. These properties are the input to the presented algorithm that facilitates the selection of cutting parameters ena‐ bling stable turning of highly compliant machine parts. The presented system is dedicated to turning but can also be adapted to determine the stability of milling with flexible tools. © 2020 CPE, University of Maribor. All rights reserved.
自激颤振是影响切削效率降低的因素之一,特别是在加工高度柔顺的机械零件时。它们的发生可以通过适当的工艺参数选择来限制。这些参数可以通过分析切削过程的稳定性来确定,这需要了解机床工件系统的动态特性。通常,这些性质是通过实验来确定的,这在工业实践中是很麻烦的。本文介绍了一种由集成了数控系统的单板计算机计算动态特性的方法,而不需要进行额外的实验测试。采用接收耦合方法可以通过分析加工程序获得工件的几何形状,然后确定机床-工件系统的动态特性。这些特性是所提出的算法的输入,该算法有助于选择切削参数,从而实现高度顺应的机器零件的稳定车削。提出的系统是专用于车削,但也可以适应于确定铣削与柔性刀具的稳定性。©2020 CPE,马里博尔大学。版权所有。
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引用次数: 5
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Advances in Production Engineering & Management
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