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A new solution to distributed permutation flow shop scheduling problem based on NASH Q-Learning 基于NASH q -学习的分布式置换流水车间调度问题的新解决方案
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.399
J. Ren, C. Ye, Y. Li
Aiming at Distributed Permutation Flow-shop Scheduling Problems (DPFSPs), this study took the minimization of the maximum completion time of the workpieces to be processed in all production tasks as the goal, and took the multi-agent Reinforcement Learning (RL) method as the main frame of the solution model, then, combining with the NASH equilibrium theory and the RL method, it proposed a NASH Q-Learning algorithm for Distributed Flow-shop Scheduling Problem (DFSP) based on Mean Field (MF). In the RL part, this study designed a two-layer online learning mode in which the sample collection and the training improvement proceed alternately, the outer layer collects samples, when the collected samples meet the requirement of batch size, it enters to the inner layer loop, which uses the Q-learning model-free batch processing mode to proceed, and adopts neural network to approximate the value function to adapt to large-scale problems. By comparing the Average Relative Percentage Deviation (ARPD) index of the benchmark test questions, the calculation results of the proposed algorithm outperformed other similar algorithms, which proved the feasibility and efficiency of the proposed algorithm.
针对分布式置换流车间调度问题(dpfsp),以所有生产任务中工件的最大完成时间最小化为目标,以多智能体强化学习(RL)方法为求解模型的主要框架,结合NASH均衡理论和RL方法,提出了一种基于平均场(MF)的分布式流车间调度问题(DFSP)的NASH q -学习算法。在强化学习部分,本研究设计了一种两层在线学习模式,其中样本采集和训练改进交替进行,外层采集样本,当采集到的样本满足批量要求时,进入内层回路,采用Q-learning无模型的批量处理模式进行,并采用神经网络逼近值函数以适应大规模问题。通过对比基准试题的平均相对百分比偏差(ARPD)指数,所提算法的计算结果优于其他同类算法,证明了所提算法的可行性和高效性。
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引用次数: 9
Simulation-based optimization of coupled material–energy flow at ironmaking-steelmaking interface using One-Ladle Technique 基于模拟的单钢包炼铁-炼钢界面物质-能量耦合流优化
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.405
Z. Hu, Z. Zheng, L. He, J. Fan, F. Li
The ironmaking-steelmaking interface of the steel manufacturing process involves the hot metal ladle circulation and the energy dissipation which are coupled processes with an interrelated but independent relation. Therefore, the synergistic operation of the material flow and the energy flow at the interface is momentous to the effective production of the ironmaking-steelmaking section. However, there is a lack of solutions to realize the synergy. Here, we presented a coupling simulation model for the material flow and energy flow of the ironmaking-steelmaking interface, based on the mathematical description of their operation behaviors, the operation and technical model of the production equipment and the temperature-decreasing model of the ladle. Further, the coupling simulation model was applied to a concrete ironmaking-steelmaking interface using the One-Ladle Technique. The coupling simulation model proved its performance in providing comprehensive decision-making supports and optimized production management strategies by achieving a solution that results in a decline of 10 °C in the average temperature drop of the hot metal and a reduction in the cost per tonne of steel by CNY 1.02.
炼钢过程的炼铁-炼钢界面涉及铁水循环和能量耗散,这两个过程是相互关联又相互独立的耦合过程。因此,界面处物质流和能量流的协同作用对炼铁炼钢段的有效生产具有重要意义。然而,目前还缺乏实现协同效应的解决方案。本文基于炼铁炼钢界面物质流和能量流运行行为的数学描述、生产设备运行和工艺模型以及钢包降温模型,建立了炼铁炼钢界面物质流和能量流耦合仿真模型。在此基础上,将耦合仿真模型应用于一钢包炼铁-炼钢混凝土界面。耦合仿真模型在提供综合决策支持和优化生产管理策略方面的性能得到了验证,解决方案使铁水平均温度下降10°C,每吨钢成本降低1.02元。
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引用次数: 0
Tactical manufacturing capacity planning based on discrete event simulation and throughput accounting: A case study of medium sized production enterprise 基于离散事件模拟和吞吐量核算的战术制造能力规划——以中型生产企业为例
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.404
M. Jurczyk-Bunkowska
The article presents the application of the original methodology to support tactical capacity planning in a medium-sized manufacturing company. Its essence is to support medium-term decisions regarding the development of the production system through economic assessment of potential change scenarios. It has been assumed that the developed methodology should be adapted to small and medium-sized enterprises (SMEs). Due to their flexibility, they usually have limited time for decision-making, and due to limited financial resources, they rely on internal competencies. The proposed approach that does not require mastery of mathematical modelling but allows streamlining capacity planning decisions. It uses the reasoning of throughput accounting (TA) supported by data obtained based on discrete event simulation (DES). Using these related tools in the design and analysis of change scenarios, make it possible for SME managers to make a rational decision regarding the development of the production system. Case studies conducted in a roof window manufacturing company showed the methodology. The application example presented in the article includes seven change scenarios analyzed based on computer simulations by the software Tecnomatix Plant Simulation. The implementation of the approach under real conditions has shown that a rational decision-making process is possible over time scale and with the resources available to SMEs for this type of decision.
本文介绍了原始方法在中型制造企业战术能力规划中的应用。其本质是通过对潜在变化情景的经济评估来支持有关生产系统发展的中期决策。人们一直认为,所制订的方法应适用于中小型企业。由于他们的灵活性,他们通常有有限的时间来决策,由于有限的财政资源,他们依赖于内部能力。提出的方法不需要掌握数学建模,但允许简化容量规划决策。它采用基于离散事件模拟(DES)的数据支持的吞吐量计费(TA)推理。利用这些相关工具对变更场景进行设计和分析,使中小企业管理者能够对生产系统的发展做出合理的决策。在一家屋顶窗制造公司进行的案例研究展示了该方法。本文给出的应用实例包括在Tecnomatix Plant Simulation软件的计算机模拟基础上分析了7种变化场景。该方法在实际条件下的实施表明,随着时间的推移,在中小企业可获得的资源下,合理的决策过程是可能的。
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引用次数: 5
Increasing Sigma levels in productivity improvement and industrial sustainability with Six Sigma methods in manufacturing industry: A systematic literature review 用六西格玛方法在制造业中提高生产力改进和工业可持续性的西格玛水平:系统的文献综述
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.402
H. Purba, A. Nindiani, A. Trimarjoko, C. Jaqin, S. Hasibuan, S. Tampubolon
Industrial sustainability is an important attribute and becomes a parameter of the business success. Quality improvement with an indicator of increasing process capability will affect productivity improvements and lead to industrial competitiveness and maintain industrial sustainability. The purpose of this paper is to obtain a relationship between the consistency of the DMAIC phase to increase the sigma level in productivity improvement and industrial sustainability. This paper applied for a systematic literature review from various sources of trusted articles from 2006 to 2019 using the keywords “Six Sigma, Productivity, and Industrial Sustainability.” A matrix was developed to provide synthesis and summary of the literature. Six Sigma approach has been successful in reducing product variation, defects, cycle time, production costs, as well as increasing customer satisfaction, cost savings, profits, and competitiveness to maintain industrial sustainability. Extraction and synthesis in this study managed to obtain seven objectives value that found a consistent relationship between the DMAIC phase of increasing sigma levels, productivity, and industrial sustainability. The broad scope of Six Sigma literature is very beneficial for organizations to understand the critical variables and key success factors in Six Sigma implementation, which leads to substantial long-term continuous improvement, the value of money, and business.
工业的可持续性是一个重要的属性,并成为企业成功的一个参数。以提高工艺能力为指标的质量改进将影响生产率的提高,并导致工业竞争力和保持工业的可持续性。本文的目的是获得DMAIC阶段的一致性,以提高西格玛水平的生产力提高和工业可持续发展之间的关系。本文以“六西格玛、生产率和工业可持续性”为关键词,对2006年至2019年的各种可信文章进行了系统的文献综述。开发了一个矩阵来提供文献的综合和总结。六西格玛方法在减少产品变化、缺陷、周期时间、生产成本,以及提高客户满意度、成本节约、利润和保持工业可持续性的竞争力方面取得了成功。本研究的提取和合成获得了七个目标值,发现DMAIC阶段增加西格玛水平,生产力和工业可持续性之间存在一致的关系。六西格玛文献的广泛范围对组织理解六西格玛实施中的关键变量和关键成功因素非常有益,这导致了实质性的长期持续改进,金钱和业务的价值。
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引用次数: 7
A multi-objective selective maintenance optimization method for series-parallel systems using NSGA-III and NSGA-II evolutionary algorithms 基于NSGA-III和NSGA-II进化算法的串并联系统多目标选择性维护优化方法
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.407
E. Xu, M. S. Yang, Y. Li, X. Q. Gao, Z.Y. Wang, L. Ren
Aiming at the problem that the downtime is simply assumed to be constant and the limited resources are not considered in the current selective maintenance of the series-parallel system, a three-objective selective maintenance model for the series-parallel system is established to minimize the maintenance cost, maximize the probability of completing the next task and minimize the downtime. The maintenance decision-making model and personnel allocation model are combined to make decisions on the optimal length of each equipment’s rest period, the equipment to be maintained during the rest period and the maintenance level. For the multi-objective model established, the NSGA-III algorithm is designed to solve the model. Comparing with the NSGA-II algorithm that only considers the first two objectives, it is verified that the designed multi-objective model can effectively reduce the downtime of the system.
针对当前串并联系统选择性维修中简单假定停机时间为常数且不考虑有限资源的问题,以维护成本最小、完成下一任务的概率最大、停机时间最小为目标,建立了串并联系统的三目标选择性维修模型。将维修决策模型与人员配置模型相结合,对每台设备的最佳休整时间、休整期间需要维修的设备以及维修水平进行决策。针对所建立的多目标模型,设计NSGA-III算法对模型进行求解。通过与只考虑前两个目标的NSGA-II算法的比较,验证了所设计的多目标模型能够有效地减少系统的停机时间。
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引用次数: 5
Recharging and transportation scheduling for electric vehicle battery under the swapping mode 换电模式下电动汽车电池的充电与运输调度
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.406
A. Huang, Y. Zhang, Z. He, G. Hua, X. Shi
Electric vehicle battery recharging on the swapping mode has grown up as an important option other than the plug-in recharging mode in China, given that several auto giants have been dedicated in constructing their battery swapping systems. However, the lack of effective operational methods on battery recharging and transportation scheduling has aroused a big challenge on the practical application of the swapping mode, which enables the necessity of our work. This study proposes a joint optimization model of recharging and scheduling of electric vehicle batteries with a dynamic electricity price system which is able to identify the optimal charging arrangement (the recharging time and the quantity of recharging batteries) as well as the optimal transportation arrangement (the transportation time and the quantity of transporting batteries). For the validation purpose, a numerical study is implemented based on dynamic electricity prices in Beijing. A sensitivity analysis of parameters is carried out to increase the robustness and provide more managerial insights of the model.
鉴于几家汽车巨头致力于构建电池交换系统,电动汽车电池交换模式充电已成为中国除插电式充电模式之外的重要选择。然而,由于缺乏有效的电池充电和运输调度的操作方法,对交换模式的实际应用提出了很大的挑战,这使得我们的工作变得必要。本文提出了一种具有动态电价系统的电动汽车电池充电与调度联合优化模型,该模型能够识别最优充电安排(充电时间和充电电池数量)和最优运输安排(运输时间和运输电池数量)。为了验证本文的有效性,本文以北京市的动态电价为例进行了数值研究。进行了参数的敏感性分析,以增加鲁棒性,并提供更多的管理见解的模型。
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引用次数: 6
Using the gradient boosting decision tree (GBDT) algorithm for a train delay prediction model considering the delay propagation feature 采用梯度增强决策树(GBDT)算法建立了考虑延迟传播特征的列车延误预测模型
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.400
Y.D. Zhang, L. Liao, Q. Yu, W. Ma, K. Li
Accurate prediction of train delay is an important basis for the intelligent adjustment of train operation plans. This paper proposes a train delay prediction model that considers the delay propagation feature. The model consists of two parts. The first part is the extraction of delay propagation feature. The best delay classification scheme is determined through the clustering method of delay types for historical data based on the density-based spatial clustering of applications with noise algorithm (DBSCAN), and combining the best delay classification scheme and the k-nearest neighbor (KNN) algorithm to design the classification method of delay type for online data. The delay propagation factor is used to quantify the delay propagation relationship, and on this basis, the horizontal and vertical delay propagation feature are constructed. The second part is the delay prediction, which takes the train operation status feature and delay propagation feature as input feature, and use the gradient boosting decision tree (GBDT) algorithm to complete the prediction. The model was tested and simulated using the actual train operation data, and compared with random forest (RF), support vector regression (SVR) and multilayer perceptron (MLP). The results show that considering the delay propagation feature in the train delay prediction model can further improve the accuracy of train delay prediction. The delay prediction model proposed in this paper can provide a theoretical basis for the intelligentization of railway dispatching, enabling dispatchers to control delays more reasonably, and improve the quality of railway transportation services.
列车延误的准确预测是列车运行计划智能调整的重要依据。提出了一种考虑延迟传播特征的列车延误预测模型。该模型由两部分组成。第一部分是延迟传播特征的提取。基于基于密度的空间聚类应用噪声算法(DBSCAN),通过历史数据延迟类型聚类方法确定最佳延迟分类方案,并将最佳延迟分类方案与k近邻(KNN)算法相结合,设计在线数据延迟类型分类方法。用延迟传播因子来量化延迟传播关系,在此基础上构造水平和垂直延迟传播特征。第二部分是延迟预测,以列车运行状态特征和延迟传播特征作为输入特征,采用梯度增强决策树(GBDT)算法完成预测。利用实际列车运行数据对模型进行了测试和仿真,并与随机森林(RF)、支持向量回归(SVR)和多层感知器(MLP)进行了比较。结果表明,在列车延误预测模型中考虑延误传播特性可以进一步提高列车延误预测的精度。本文提出的延误预测模型可为铁路调度智能化提供理论依据,使调度员更合理地控制延误,提高铁路运输服务质量。
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引用次数: 3
A smart Warehouse 4.0 approach for the pallet management using machine vision and Internet of Things (IoT): A real industrial case study 使用机器视觉和物联网(IoT)进行托盘管理的智能仓库4.0方法:一个真实的工业案例研究
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-09-30 DOI: 10.14743/apem2021.3.401
A. Vukičević, M. Mladineo, N. Banduka, I. Macuzic
Printing companies are commonly SMEs with high flow of materials, which management could be significantly improved through the digitalization. In this study we propose a smart Warehouse 4.0 solution by using QR code, open-source software tools for machine vision and conventional surveillance equipment. Although there have been concerns regarding the usage of QR in logistics, it has shown to be suitable for the particular use-case as pallets are static in the interwarehouse. The reliability of reading of QR codes was achieved by using multiple IP cameras, so that sub-optimal view angle or light reflection is compensated with alternative views. Since surveillance technology and machine vision are constantly evolving and becoming more affordable, we report that more attention needs to be invested into their adaptation to fit the needs and budgets of SMEs, which are the industrial cornerstone in the most developed countries. The demo of proposed solution is available on the public repository https://github.com/ArsoVukicevic/PalletManagement/.
印刷企业一般都是物料流量大的中小企业,通过数字化可以显著改善其管理。在这项研究中,我们提出了一个智能仓库4.0解决方案,利用二维码,开源软件工具的机器视觉和传统的监控设备。尽管有人担心QR在物流中的使用,但由于托盘在仓库间是静态的,因此它已被证明适用于特定的用例。通过使用多个IP摄像头来实现QR码读取的可靠性,因此次优视角或光反射可以通过其他视角来补偿。由于监控技术和机器视觉正在不断发展,并且变得越来越便宜,我们报告说,需要更多地关注它们的适应性,以适应中小企业的需求和预算,中小企业是大多数发达国家的工业基石。建议的解决方案的演示可以在公共存储库https://github.com/ArsoVukicevic/PalletManagement/上获得。
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引用次数: 11
Optimization of disassembly line balancing using an improved multi-objective Genetic Algorithm 基于改进多目标遗传算法的装配线平衡优化
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-06-25 DOI: 10.14743/apem2021.2.397
Y. J. Wang, Nan Wang, S. Cheng, X. C. Zhang, H. Y. Liu, J. L. Shi, Q. Y. Ma, M. J. Zhou
Disassembly activities take place in various recovery operations including remanufacturing, recycling, and disposal. Product disassembly is an effective way to recycle waste products, and it is a necessary condition to make the product life cycle complete. According to the characteristics of the product disassembly line, based on minimizing the number of workstations and balancing the idle time in the station, the harmful index, the demand index, and the number of direction changes are proposed as new optimization objectives. So based on the analysis of the traditional genetic algorithm into the precocious phenomenon, this paper constructed the multi-objective relationship of the disassembly line balance problem. The disassembly line balance problem belongs to the NP-hard problem, and the intelligent optimization algorithm shows excellent performance in solving this problem. Considering the characteristics of the traditional method solving the multi-objective disassembly line balance problem that the solution result was single and could not meet many objectives of balance, a multi-objective improved genetic algorithm was proposed to solve the model. The algorithm speeds up the convergence speed of the algorithm. Based on the example of the basic disassembly task, by comparing with the existing single objective heuristic algorithm, the multi-objective improved genetic algorithm was verified to be effective and feasible, and it was applied to the actual disassembly example to obtain the balance optimization scheme. Two case studies are given: a disassembly process of the automobile engine and a disassembly of the computer components.
拆卸活动发生在各种回收操作中,包括再制造、再循环和处置。产品拆解是回收废旧产品的有效途径,是完成产品生命周期的必要条件。根据产品拆解线的特点,在尽量减少工位数量和平衡工位空闲时间的基础上,提出了有害指标、需求指标和换向次数作为新的优化目标。因此,在分析传统遗传算法进入早熟现象的基础上,本文构建了拆装线平衡问题的多目标关系。拆装线平衡问题属于np困难问题,智能优化算法在解决该问题方面表现出优异的性能。针对传统求解多目标拆解线平衡问题的方法求解结果单一且不能满足多个平衡目标的特点,提出了一种多目标改进遗传算法求解该模型。该算法加快了算法的收敛速度。以基本拆卸任务为例,通过与现有单目标启发式算法的比较,验证了多目标改进遗传算法的有效性和可行性,并将其应用于实际拆卸实例,得到了平衡优化方案。给出了两个实例:汽车发动机的拆卸过程和计算机部件的拆卸。
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引用次数: 9
Improved Genetic Algorithm (VNS-GA) using polar coordinate classification for workload balanced multiple Traveling Salesman Problem (mTSP) 基于极坐标分类的改进遗传算法(VNS-GA)求解负载平衡多重旅行商问题
IF 3.6 3区 工程技术 Q1 Physics and Astronomy Pub Date : 2021-06-25 DOI: 10.14743/apem2021.2.392
Y. Wang, X. Lu, J. Shen
The multiple traveling salesman problem (mTSP) is an extension of the traveling salesman problem (TSP), which has wider applications in real life than the traveling salesman problem such as transportation and delivery, task allocation, etc. In this paper, an improved genetic algorithm (VNS-GA) that uses polar coordinate classification to generate the initial solutions is proposed. It integrates the variable neighbourhood algorithm to solve the multiple objective optimization of the mTSP with workload balance. Aiming to workload balance, the first design of this paper is about generating initial solutions based on the polar coordinate classification. Then a distance comparison insertion operator is designed as a neighbourhood action for allocating paths in a targeted manner. Finally, the neighbourhood descent process in the variable neighbourhood algorithm is fused into the genetic algorithm for the expansion of search space. The improved algorithm is tested on the TSPLIB standard data set and compared with other genetic algorithms. The results show that the improved genetic algorithm can increase computational efficiency and obtain a better solution for workload balance and this algorithm has wild applications in real life such as multiple robots task allocation, school bus routing problem and other optimization problems.
多旅行商问题(mTSP)是旅行商问题(TSP)的扩展,在现实生活中有着比旅行商问题更广泛的应用,如运输配送、任务分配等。本文提出了一种利用极坐标分类生成初始解的改进遗传算法(VNS-GA)。结合变邻域算法解决了负载均衡的多目标优化问题。为了平衡工作负载,本文的第一个设计是基于极坐标分类生成初始解。然后设计了距离比较插入算子作为邻域动作,用于有针对性地分配路径。最后,将变邻域算法中的邻域下降过程融合到遗传算法中,扩大了搜索空间。在TSPLIB标准数据集上对改进算法进行了测试,并与其他遗传算法进行了比较。结果表明,改进后的遗传算法可以提高计算效率,得到较好的负载均衡解决方案,该算法在多机器人任务分配、校车路线问题等优化问题中具有广泛的应用前景。
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引用次数: 5
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Advances in Production Engineering & Management
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