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Online monitoring of autocorrelated multivariate linear profiles via multivariate mixed models 基于多元混合模型的自相关多元线性剖面在线监测
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-03 DOI: 10.1080/16843703.2021.2015834
Somayeh Khalili, R. Noorossana
ABSTRACT Multivariate multiple profile monitoring has been studied extensively over the past few years. Most of these studies assumed that the observations are uncorrelated, which could be violated in practice. In this paper, multivariate linear mixed model is proposed to allow correlation among observations of the multivariate multiple linear profiles. In order to monitor random effects and process variability in phase II, three control charts are suggested. The results of performance comparisons with an existing method show the superiority of the proposed control chart. Finally, the applicability of the proposed method is illustrated using a real case.
在过去的几年里,多变量多剖面监测得到了广泛的研究。这些研究大多假设观测结果是不相关的,这在实践中可能会被违背。本文提出了多元线性混合模型,使多元多元线性剖面的观测值之间具有相关性。为了监测第二阶段的随机效应和过程变异性,建议采用三种控制图。与现有方法的性能比较表明了所提控制图的优越性。最后,通过实例说明了所提方法的适用性。
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引用次数: 5
Simultaneous optimization of quality and censored reliability characteristics with constrained randomization experiment 约束随机化实验中质量和截尾可靠性特性的同步优化
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2022-01-03 DOI: 10.1080/16843703.2021.2015826
Shanshan Lv, Zhen He, Guodong Wang, G. Vining
ABSTRACT Product quality and reliability characteristics are important considerations for all manufacturers in the product and process design. Industrial experiments may include both quality and reliability characteristics with the goal to obtain a compromise optimization of the two responses. In many cases, such experiments do not use a completely randomized design. Instead, they involve a more complicated experimental protocol, for example, subsampling, blocking, and split-plot structure. This paper presents a framework for the simultaneous optimization of quality and reliability characteristics with random effects. The paper provides a linear mixed model for quality characteristic and a nonlinear mixed model for Type I censored lifetime to incorporate random effects in the analysis. Subsequently, the desirability function approach is used to obtain a trade-off between the quality and reliability characteristics. The mixed models in this paper can incorporate information from all censored test stands and random effects. The proposed framework provides engineers with an appropriate approach to simultaneously optimize the quality and reliability characteristics with random effects. The paper used a case study to illustrate the proposed framework. A simulation study is also considered to present the necessary of incorporating random effects in the modelling stage.
摘要产品质量和可靠性特性是所有制造商在产品和工艺设计中的重要考虑因素。工业实验可以包括质量和可靠性特性,目的是获得两种响应的折衷优化。在许多情况下,这样的实验没有使用完全随机的设计。相反,它们涉及更复杂的实验协议,例如,二次采样、块化和分割图结构。本文提出了一个同时优化具有随机效应的质量和可靠性特性的框架。本文提供了一个质量特性的线性混合模型和一个I型截尾寿命的非线性混合模型,在分析中加入了随机效应。随后,使用期望函数方法来获得质量和可靠性特性之间的权衡。本文中的混合模型可以包含来自所有截尾试验台的信息和随机效应。所提出的框架为工程师提供了一种适当的方法来同时优化具有随机效应的质量和可靠性特性。本文通过一个案例来说明所提出的框架。模拟研究也被认为是在建模阶段引入随机效应的必要性。
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引用次数: 2
The PO bootstrap approach for comparing process incapability applied to non-normal process selection 将PO自举法应用于非正常工艺选择中,以比较工艺不能性
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-12-23 DOI: 10.1080/16843703.2021.2015827
Florence Leony, Chen-ju Lin
ABSTRACT Process selection has been a focal task in operation management. This research focuses on finding alternatives to the current process that have to be at least as capable as the current process. Having multiple alternative processes available enables the manufacturers to have better resource utilization and scheduling flexibility. However, selecting the right process under non-normal data remains a challenge. Quality loss is a popular criterion because of its direct relationship with cost objectives. In this research, we propose the Cpp -based PO bootstrap approach to evaluate candidate processes based on quality loss by utilizing the incapability index. The Cpp index represents Taguchi’s Loss function k(x – T)2, which is suitable for the nominal-the-best type of quality characteristic. It measures production loss caused by process inaccuracy and imprecision. The experiments show that the proposed method can loosen up the reliance on normal assumption by controlling type I error and providing higher power compared to the extended method from the literature. The application to amplifier circuits manufacturing showed that the proposed method is effective to identify the inferior processes despite the severe departure of data from normal, while the opposed method built under normality assumption fails to do so.
工艺选择一直是生产管理中的一个重点问题。这项研究的重点是寻找当前过程的替代方案,这些替代方案必须至少与当前过程一样有能力。拥有多个可用的备选流程可以使制造商拥有更好的资源利用率和调度灵活性。然而,在非正常数据下选择正确的过程仍然是一个挑战。质量损失是一个普遍的标准,因为它与成本目标直接相关。在这项研究中,我们提出了基于Cpp的PO自举方法,利用不能力指数来评估基于质量损失的候选过程。Cpp指数代表田口的损失函数k(x - T)2,它适用于标称最优类型的质量特征。它衡量由于工艺不准确和不精确造成的生产损失。实验表明,该方法通过控制I型误差,可以减轻对正态假设的依赖,并提供比文献中推广的方法更高的功率。在放大电路制造中的应用表明,该方法在数据严重偏离正态的情况下仍能有效地识别出不良工艺,而在正态假设下建立的相反方法则不能识别出不良工艺。
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引用次数: 2
Parametric inference of generalized process capability index Cpyk for the power Lindley distribution 功率林德利分布下广义过程能力指标cypyk的参数推断
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-12-13 DOI: 10.1080/16843703.2021.1944966
Sumit Kumar, A. Yadav, S. Dey, Mahendra Saha
ABSTRACT In this article, to estimate the generalized process capability index (GPCI) Cpyk when the process follows the power Lindley distribution, we have used five methods of estimation, namely, maximum likelihood method of estimation, ordinary and weighted least squares method of estimation, the maximum product of spacings method of estimation, and Bayesian method of estimation. The Bayesian estimation is studied with respect to both symmetric (squared error) and asymmetric (linear-exponential) loss functions with the help of the Metropolis-Hastings algorithm and importance sampling method. The confidence intervals for the GPCI Cpyk is constructed based on three bootstrap methods and Bayesian methods. Besides, asymptotic confidence intervals based on maximum likelihood method is also constructed. We studied the performances of these estimators based on their corresponding biases and MSEs for the point estimates of GPCI Cpyk, and coverage probabilities (CPs), and average width (AW) for interval estimates. It is found that the Bayes estimates performed better than the considered classical estimates in terms of their corresponding MSEs. Further, the Bayes estimates based on linear-exponential loss function are more efficient than the squared error loss function under informative prior. To illustrate the performance of the proposed methods, two real data sets are analyzed.In this article, to estimate the generalized process capability index (GPCI) when the process follows the power Lindley distribution, we have used five methods of estimation, namely, maximum likelihood method of estimation, ordinary and weighted least squares method of estimation, the maximum product of spacings method of estimation, and Bayesian method of estimation. The Bayesian estimation is studied with respect to both symmetric (squared error) and asymmetric (linear-exponential) loss functions with the help of the Metropolis-Hastings algorithm and importance sampling method. The confidence intervals for the GPCI is constructed based on three bootstrap methods and Bayesian methods. Besides, asymptotic confidence intervals based on maximum likelihood method is also constructed. We studied the performances of these estimators based on their corresponding biases and MSEs for the point estimates of GPCI , and coverage probabilities (CPs), and average width (AW) Abbreviations: AW : Average width; : Bias-corrected percentile bootstrap; BCI : Bootstrap confidence interval; CDF : Cumulative distribution function; CI : Confidence interval; CK : Coefficient of kurtosis; CP : Coverage probability; CS : Coefficient of skewness; GGD : Generalized gamma distribution; GPCI : Generalized process capability index; GLD : Generalized lindley distribution; SWCI : Shortest width credible interval; IS : Importance sampling; K-S : Kolmogorov-Smirnov; : Lower specification limi; LD : Lindley distribution; LDL : Lower desired limit LLF : Linex loss function; MCMC : Markov Chain Monte Carlo; MH : Metr
摘要在本文中,为了估计过程遵循幂Lindley分布时的广义过程能力指数(GPCI)Cpyk,我们使用了五种估计方法,即最大似然估计法、普通和加权最小二乘估计法、空间最大乘积估计法和贝叶斯估计法。借助Metropolis-Hastings算法和重要性抽样方法,研究了对称(平方误差)和非对称(线性指数)损失函数的贝叶斯估计。GPCI Cpyk的置信区间是基于三种bootstrap方法和贝叶斯方法构建的。此外,还构造了基于最大似然法的渐近置信区间。我们研究了这些估计量的性能,基于它们对GPCI Cpyk的点估计的相应偏差和MSE,以及区间估计的覆盖概率(CP)和平均宽度(AW)。发现贝叶斯估计在其相应的MSE方面比所考虑的经典估计表现得更好。此外,基于线性指数损失函数的贝叶斯估计比信息先验下的平方误差损失函数更有效。为了说明所提出的方法的性能,分析了两个真实的数据集。在本文中,当过程遵循幂Lindley分布时,为了估计广义过程能力指数(GPCI),我们使用了五种估计方法,即最大似然估计法、普通和加权最小二乘估计法、空间最大乘积估计法和贝叶斯估计法。借助Metropolis-Hastings算法和重要性抽样方法,研究了对称(平方误差)和非对称(线性指数)损失函数的贝叶斯估计。GPCI的置信区间是基于三种bootstrap方法和贝叶斯方法构建的。此外,还构造了基于最大似然法的渐近置信区间。我们研究了这些估计量的性能,基于它们对GPCI的点估计的相应偏差和MSE,以及覆盖概率(CP)和平均宽度(AW)缩写:AW:平均宽度偏差校正百分位自举;BCI:Bootstrap置信区间;CDF:累积分布函数;CI:置信区间;CK:峰度系数;CP:覆盖概率;CS:偏斜度系数;GGD:广义伽玛分布;GPCI:广义过程能力指数;GLD:广义lindley分布;SWCI:最短宽度可信区间;IS:重要性抽样;K-S:Kolmogorov Smirnov;:低规格limi;LD:Lindley分布;LDL:所需下限LLF:Linex损失函数;MCMC:马尔可夫链蒙特卡罗;MH:大都会黑斯廷斯;MPSE:空间估计器的最大乘积;MLE:最大似然估计量;MSE:均方误差;OLSE:普通最小二乘估计量百分比自举;PDF:概率密度函数;PCI:过程能力指数;PLD:Power Lindley配电-第四个四分位数;SD:标准偏差标准引导;SELF:平方误差损失函数;:目标值规格上限所需上限;WD:威布尔分布;加权最小二乘估计量
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引用次数: 11
An integrated operating mechanism for lot sentencing based on process yield 基于制程成品率的批量量刑一体化运行机制
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-12-01 DOI: 10.1080/16843703.2021.1927295
Shih-Wen Liu, Chien-Wei Wu, Zih-Huei Wang
ABSTRACT A flexible sampling policy integrated with the consideration of past records is discussed in this paper for the quality evaluation of submission based on process yield. Lot sentencing plays the main role in buyer-seller business contracts for deliveries. A continuous partnership between the vendor and buyer can help in maintaining historically traceable results whereby the recording information is considered valuable. Hence, we propose a new sampling strategy with an integrated operating mechanism that considers the preceding inspection results to lessen the required average sample number based on process yield. Compared with the conventional methods, the proposed modified sampling strategy has the advantage of having a small number of samples for inspection while providing desirable protection under the same quality requirements and tolerable sampling risks. An application taken from the contact lens industry is presented to demonstrate the practicability of this research.
摘要本文讨论了一种考虑历史记录的柔性抽样策略,用于基于工艺良率的提交质量评价。批量量刑在买卖双方的商业合同中起着重要的作用。卖方和买方之间的持续合作关系有助于维护历史上可追溯的结果,从而认为记录信息是有价值的。因此,我们提出了一种新的采样策略,该策略具有集成的操作机制,该机制考虑了先前的检查结果,以减少基于过程良率的平均样本数。与传统的抽样方法相比,改进的抽样策略在相同的质量要求和可承受的抽样风险下,具有检测样本数量少、保护效果好的优点。以隐形眼镜行业的应用为例,论证了本研究的可行性。
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引用次数: 5
Multivariate control charts for monitoring process mean vector of individual observations under regularized covariance estimation 基于正则化协方差估计的多变量控制图监测过程均值向量
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-11-28 DOI: 10.1080/16843703.2021.1948952
O. T. Omolofe, N. Adegoke, O. A. Adeoti, O. Fasoranbaku, S. Abbasi
ABSTRACT Multivariate control charts are generally used in industries for monitoring and diagnosing processes characterized by several process variables. The applications of charts assume that the in-control process parameters are known and the charts’ limits are obtained from the known parameters. The parameters are typically unknown in practice, and the charts’ limits are usually based on estimated parameters from some historical in-control datasets in the Phase I study. The performance of the charts for monitoring future observation depends on efficient estimates of the process parameters from the historical in-control process. When only a few historical observations are available, the performance of the charts based on the empirical estimates of the process mean vector and covariance matrix have been shown to deviate from the desired performance of the charts based on the true parameters. We investigate the performance of the multivariate Shewhart control charts based on several shrinkage estimates of the covariance matrix when only a few in-control observations are available to estimate the parameters. Simulation results show that the control charts based on the shrinkage estimators outperform the charts based on existing classical estimators. An example involving high-dimensional monitoring is provided to illustrate the performance of the proposed Shrinkage-based Shewhart chart.
多变量控制图通常在工业中用于监测和诊断具有多个过程变量特征的过程。图的应用假设控制过程参数是已知的,图的极限是由已知的参数得到的。在实践中,这些参数通常是未知的,图表的限制通常是基于第一阶段研究中一些历史控制数据集的估计参数。用于监测未来观测的图表的性能取决于对历史控制过程的过程参数的有效估计。当只有少量的历史观测时,基于过程平均向量和协方差矩阵的经验估计的图表的性能已被证明偏离基于真实参数的图表的期望性能。我们研究了基于协方差矩阵的几个收缩估计的多元Shewhart控制图的性能,当只有少数控制观测值可用来估计参数。仿真结果表明,基于收缩估计的控制图优于基于现有经典估计的控制图。提供了一个涉及高维监测的例子来说明所提出的基于收缩的Shewhart图的性能。
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引用次数: 1
Bayesian analysis of the lifetime performance index on the basis of progressively censored Weibull observations 基于逐步删减威布尔观测的寿命性能指数的贝叶斯分析
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-11-22 DOI: 10.1080/16843703.2021.1963032
Mohammad Vali Ahmadi, M. Doostparast
ABSTRACT In manufacturing industries, indices such as the lifetime performance index ( ) are utilized to assess whether products’ quality meets the required level. This article deals with the Bayesian inferences about on the basis of progressively censored data when the product’s lifetime follows the Weibull distribution. The Bayesian analysis is based on a conjugate prior for the scale parameter and a discrete prior for the shape parameter of the distribution under consideration. Two illustrative examples are studied to assess the sensitivity of results to the prior parameters and the underlying distribution of the observed data. Finally, a simulation study is conducted to carry out the performance of the obtained results.
在制造业中,使用寿命性能指标()等指标来评估产品质量是否达到要求水平。本文讨论了当产品寿命服从威布尔分布时,基于渐进式审查数据的贝叶斯推断。贝叶斯分析是基于尺度参数的共轭先验和所考虑的分布形状参数的离散先验。研究了两个说明性的例子,以评估结果对先验参数和观测数据的潜在分布的敏感性。最后,进行了仿真研究,验证了所得结果的性能。
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引用次数: 7
The quadruple exponentially weighted moving average control chart 四重指数加权移动平均线控制图
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-11-12 DOI: 10.1080/16843703.2021.1989141
Vasileios Alevizakos, K. Chatterjee, C. Koukouvinos
ABSTRACT The exponentially weighted moving average (EWMA) control chart is a very popular memory-type chart and also effective in detecting small shifts in the process mean. Several modifications of the EWMA chart, such as the double and triple EWMA charts (regarded as DEWMA and TEWMA charts, respectively) have been developed to enhance its performance in detecting small shifts. In the present article, we propose the quadruple EWMA chart (regarded as QEWMA chart) in order to improve much more the detection ability of the EWMA chart. The run-length characteristics of the proposed chart are evaluated by performing Monte Carlo simulations. Comparing with the EWMA, DEWMA and TEWMA charts, it is found that the QEWMA chart outperforms its competitors for small shifts. Moreover, it is shown that the proposed chart is more in-control (IC) robust under several non-normal distributions than the other charts, especially for a medium value of the smoothing parameter. The effect of inertia on the performance of the QEWMA chart is also investigated as a part of this article. Finally, two examples are provided to demonstrate the application of the proposed chart.
指数加权移动平均(EWMA)控制图是一种非常流行的记忆型图表,在检测过程平均值的小偏移方面也很有效。对EWMA图进行了一些修改,例如双EWMA图和三EWMA图(分别被视为DEWMA图和TEWMA图),以增强其检测小偏移的性能。在本文中,我们提出了四重EWMA图(称为QEWMA图),以进一步提高EWMA图的检测能力。通过进行蒙特卡罗模拟来评估所提出图表的行程长度特性。与EWMA、DEWMA和TEWMA图表相比,发现QEWMA图表在小的变化方面优于其竞争对手。此外,与其他图表相比,所提出的图表在几个非正态分布下更具控制(IC)鲁棒性,尤其是在平滑参数为中等值的情况下。惯性对QEWMA图表性能的影响也是本文的一部分。最后,通过两个实例说明了该图的应用。
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引用次数: 2
AN M/M/1 QUEUE SUBJECT TO DIFFERENTIATED VACATION WITH PARTIAL INTERRUPTION AND CUSTOMER IMPATIENCE 具有部分中断和顾客不耐烦的差异化休假的m / m /1队列
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-11-02 DOI: 10.1080/16843703.2021.1892907
Vijayashree K. V., A. K
ABSTRACT In this work, we consider an M/M/1 queueing model subject to differentiatedvacations. When the server is idle, he takes a break for a specific duration(termed Type I vacation). Upon completing the vacation, he takes another short break if the server stillfinds an empty system (termed as Type IIvacation). Both types of vacation follow an exponential distribution. As TypeI vacation persists for an extended period, it is reasonable to assume that theservice continues during this vacation by an alternate server at a slower rate,unlike the Type II vacation. Also, Type II being a shorter duration vacation,we assume that the Type II vacation is interrupted when the queue size reaches a predefined threshold value. Further, the arriving customers willwait only for a fixed duration of time, and if the service is incomplete by then,they leave the system permanently. We obtain an exact analytical expressionfor the transient state probabilities using Laplace transform, generatingfunctions, and continued fraction methodology. We also derive some useful measuresof effectiveness like the time-dependent mean and variance andillustrate their variations graphically.
在本文中,我们考虑一个具有微分假期的M/M/1排队模型。当服务器空闲时,他会休息一段特定的时间(称为Type I vacation)。在完成假期后,如果服务器仍然发现一个空系统(称为Type IIvacation),他将进行另一次短暂的休息。两种类型的假期都遵循指数分布。由于TypeI假期持续了一段较长的时间,因此可以合理地假设,与typeii假期不同,在此假期期间,服务将由备用服务器以较慢的速度继续提供。此外,Type II是一个持续时间较短的假期,我们假设当队列大小达到预定义的阈值时,Type II假期被中断。此外,到达的客户只会等待一段固定的时间,如果到那时服务还没有完成,他们就会永久地离开系统。我们利用拉普拉斯变换、生成函数和连分式方法得到了暂态概率的精确解析表达式。我们还推导了一些有用的有效性度量,如时间相关的均值和方差,并以图形方式说明了它们的变化。
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引用次数: 6
Guaranteeing acceptable in-control and out-of-control performance of joint X ̅-S control charts with estimated parameters 保证具有估计参数的联合X-S控制图的可接受控制和失控性能
IF 2.8 2区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-11-01 DOI: 10.1080/16843703.2021.1949825
Mosquera Jaime, Aparisi Francisco, Epprecht K. Eugenio
ABSTRACT Quality control charts are widely used to monitor production processes. To fix the control limits, the distribution of the statistic being controlled must be known. For using and S control charts together, when the parameters are unknown, the mean and standard deviation of the process must be estimated. Errors in these estimates can cause the real performance of the joint charts to be different from that expected by the user, and the in-control and out-of-control ARL may therefore be very different from the theoretical values. To date, only the effect of the estimation errors on the in-control performance of the joint charts has been studied in the literature. In this article, we study jointly this effect on both performance measures, the in-control and out-of-control ARLs for joint charts, and estimate the number of samples needed in Phase I to guarantee a required level in the probability of obtaining joint charts with acceptable in-control and out-of-control performances.
质量控制图被广泛用于监控生产过程。为了确定控制极限,必须知道被控制的统计量的分布。对于同时使用和S控制图,当参数未知时,必须估计过程的均值和标准差。这些估计中的错误可能导致联合图的实际性能与用户期望的不同,因此控制和失控的ARL可能与理论值相差很大。迄今为止,文献中只研究了估计误差对联合图控制性能的影响。在本文中,我们共同研究了这种影响对两种性能指标的影响,即联合图的控制和失控arl,并估计了第一阶段所需的样本数量,以保证获得具有可接受的控制和失控性能的联合图的概率达到所需水平。
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引用次数: 1
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